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Safety and commissioning information for Ex areas

14.2 Dry-running protection for centrifugal pumps by active power monitoring

SIMOCODE pro

318

System Manual, 05/2019, A5E40507475002A/RS-AD/004

14.2.3

Installation and commissioning – dry-running protection for centrifugal pumps by

means of active power monitoring

14.2.3.1

Operating Instructions

NOTICE
SIMOCODE pro Operating Instructions
Please observe the SIMOCODE pro Operating Instructions (enclosed with the devices).
You can find the Operating Instructions for SIMOCODE pro listed in Chapter General

information about commissioning and service (Page 255) or at Operating Instructions

https://support.industry.siemens.com/cs/ww/en/ps/16027/man

) in the

Industry Online Support.

NOTICE
Operating instructions from the manufacturer of the centrifugal pump and the manufacturer

of the motor used to drive the pump
Observe the operating instructions from the manufacturer of the centrifugal pump that is to

be protected against dry running as well as those from the manufacturer of the motor used

to drive the pump

14.2.3.2

General information on installation and commissioning

WARNING

Qualified personnel required
All work involved in connecting, commissioning and maintenance must be carried out by

qualified, responsible personnel.
Failure to follow proper procedures results in personal injury and damage to property.

NOTICE
Information provided by the pump manufacturer
Observe all information provided by the pump manufacturer concerning installation /

mounting / preconditions for commissioning.

NOTICE
Setting the motor's rated current
Set the motor's rated current I

E

(see nameplate) correctly in SIMOCODE pro.

The automatic zero point measurement at I < 0.1*I

E

can lead to unintended shutdowns if I

E

is set too high.

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Summary of Contents for SIMOCODE pro C

Page 1: ...ew of functions 5 Check list for selecting a device series 6 An overview of system components 7 Description of system components 8 Compartment identification 9 Accessories 10 3UF50 compatibility mode 11 Mounting wiring connecting system interfaces configuration guidelines 12 Commissioning service troubleshooting 13 Safety and commissioning information for Ex areas 14 Technical data 15 CAx data dim...

Page 2: ... by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens produc...

Page 3: ...1 Modules interfaces configuration options 26 2 Advantages benefits configuration with SIMOCODE pro 29 2 1 Advantages benefits 29 2 2 Independent operation 32 2 3 Simplifying configuration with SIMOCODE pro 33 2 4 Typical configuration 35 3 Areas of application 39 4 Features 41 5 Overview of functions 47 5 1 Protection functions 47 5 2 Monitoring functions 49 5 3 Safety oriented tripping 52 5 4 Co...

Page 4: ...ngs 126 8 3 3 11 Resetting testing and parameterizing via commands 129 8 3 3 12 Displaying all pending messages 130 8 3 3 13 Displaying all pending warnings 130 8 3 3 14 Displaying all pending faults 130 8 3 3 15 Reading the device s internal error buffer 130 8 3 3 16 Reading the device s internal event memory 131 8 3 3 17 Identification of the motor feeder and the SIMOCODE pro components 132 8 4 ...

Page 5: ...asuring modules 189 12 1 5 Mounting the current voltage measuring modules 191 12 1 6 Mounting of the operator panel and operator panel with display 193 12 2 Wiring connecting 195 12 2 1 Wiring basic units expansion modules and the decoupling module 195 12 2 2 Wiring digital modules DM F Local and DM F PROFIsafe 221 12 2 3 Wiring of current measuring modules 226 12 2 4 Wiring of current voltage mea...

Page 6: ...r recovery of the supply voltage 273 13 2 4 4 Diagnostics via LED display on the basic unit and on the operator panel with EtherNet IP 274 13 3 Service 275 13 3 1 Preventive maintenance 275 13 3 2 Backing up and saving parameters 277 13 3 3 Replacing SIMOCODE pro components 279 13 3 4 Exchanging a 3UF52 operator panel for a 3UF720 operator panel 283 13 3 5 Restoring factory settings 285 13 3 6 Fir...

Page 7: ...the SIMOCODE pro C pro S pro V PB pro V MR basic units 332 15 3 Technical specifications of the SIMOCODE pro V PN pro V PN GP pro V EIP basic units 337 15 4 Technical data of the current measuring modules and the current voltage measuring modules 340 15 5 Technical data of the decoupling module 345 15 6 Technical data of the expansion modules 346 15 6 1 Technical data of the digital modules 346 15...

Page 8: ...ule 364 15 11 Typical reaction times 365 15 11 1 Typical reaction times of the SIMOCODE pro C V device series 365 15 11 2 Typical response times of SIMOCODE pro S device series 366 15 11 3 Typical reaction times of the Modbus RTU device series 367 15 12 Technical data in Siemens Industry Online Support 368 16 CAx data dimension drawings 369 16 1 CAx data 369 A List of abbreviations 371 A 1 List of...

Page 9: ...w voltage controls and distribution digital circuit engineering and automation technology Scope of the manual This manual is applicable to the listed SIMOCODE pro system components It contains a description of the components applicable at the time of printing the manual SIEMENS reserves the right to include updated information about launched new components or new versions of components in a Produc...

Page 10: ...MOCODE pro functions such as overload These are always displayed in tabular form X Applicable not applicable Default values are marked d for default in parentheses Response Function 1 Function 2 Function 3 Tripping X d X Warning X d X Signaling X X Deactivated X X X d Delay 0 to 25 5 s default 0 Short description of the responses Tripping The contactor controls QE are tripped A fault message is ge...

Page 11: ... com simocode Information and Download Center https www siemens com sirius infomaterial Siemens Industry Online Support SIOS https support industry siemens com cs ww en ps Certificates https support industry siemens com cs ww en ps 16027 cert Disclaimer of liability The products described here have been developed to perform safety related functions as part of a complete plant or machine In general...

Page 12: ...e en Product support Here you will find all the information and comprehensive know how for your product FAQs Our replies to frequently asked questions Manuals operating instructions Read online or download available as PDF or individually configurable Certificates Clearly sorted according to approving authority type and country Characteristics For support in planning and configuring your system Pr...

Page 13: ...tly to a specialist in Technical Support Notifications Make sure you always have the latest information individually tailored to your needs Filter Simple management and re use of your filter settings from Product Support and the Technical Forum Favorites Tagging Create your own knowledge database by assigning Favorites and Tags to documents simply and efficiently Entries last viewed Clear presenta...

Page 14: ...Industry Online Support app to access all the device specific information available on the Siemens Industry Online Support portal for a particular article number including operating instructions manuals datasheets FAQs etc The Siemens Industry Online Support app is available for iOS Android or Windows Phone devices You can download the app from the following links Link for Android Link for iOS Lin...

Page 15: ...sing the Support Request form in Online Support you can send your query directly to our Technical Assistance After describing your query in a few guided steps you will immediately be provided with possible suggestions for solving the problem Support Request Internet https support industry siemens com My ww en requests ...

Page 16: ... components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit https www siemens com industrialsecurity Siemens products and solutions und...

Page 17: ...quirements on the part of the operator The supplier is also obliged to comply with special product monitoring measures For this reason we publish a special newsletter containing information on product developments and features that are or could be relevant to operation of safety related systems By subscribing to the appropriate newsletter in the Industry newsletter system https www industry siemen...

Page 18: ...ombined product and the applicable LGPL license criteria are fulfilled you may additionally i edit the combined product for your own purposes and may in particular acquire the right to edit the combined product to link it with a modified version of the LGPL licensed module and ii reverse engineer the combined product but solely for the purpose of error correction of your edits The right to edit sh...

Page 19: ... contain liability limitations that apply between you and the relevant licensor To clarify matters your attention is drawn to the fact that SIEMENS shall not cede any warranty obligations on behalf of or as an obligation for a third party licensor NOTICE Open source software and or third party software included in this product Please note the following license terms and conditions and copyright no...

Page 20: ...als provided with the distribution Neither the name of Texas Instruments Incorporated nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF M...

Page 21: ... Incorporated Copyright 2012 2014 Texas Instruments Incorporated Copyright 2011 2014 Texas Instruments Incorporated Copyright 2010 2014 Texas Instruments Incorporated Copyright 2008 2014 Texas Instruments Incorporated Copyright 2007 2014 Texas Instruments Incorporated Copyright 2006 2014 Texas Instruments Incorporated Copyright 2005 2014 Texas Instruments Incorporated ...

Page 22: ...475002A RS AD 004 1 8 Recycling and disposal For environmentally friendly recycling and disposal of your old device please contact a company certified for the disposal of old electrical and or electronic devices and dispose of the device in accordance with the regulations in your country ...

Page 23: ...he low voltage switchgear system and links the higher level automation system and the motor feeder intelligently It comprises the following functions Multifunctional and electronic full motor protection independently of the automation system Integrated control functions for motor control instead of hardware Detailed operating service and diagnostics data Fail safe shutdown up to SIL3 using fail sa...

Page 24: ...s and outputs It enables precise ground fault monitoring via the 3UL23 residual current transformer and temperature measurement SIMOCODE pro V PN GP the smart system for PROFINET with direct on line reversing and star delta starter function or for controlling a circuit breaker or soft starter Its expandability with an expansion module ensures there are always plenty of inputs and outputs precise g...

Page 25: ...Introduction 1 10 Device series SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 25 Figure 1 1 SIMOCODE pro device series ...

Page 26: ...tor panel are connected to the basic unit via connecting cables which also supply the power More inputs outputs and functions can be added to the SIMOCODE pro S pro V PB pro V MR pro V EtherNet IP and pro V PN pro V PN GP basic units by means of optional expansion modules thus supplementing the inputs and outputs already existing on the basic unit All modules are connected by connecting cables The...

Page 27: ... summation current transformer An analog module extends the system by additional analog inputs and outputs for example for fill level or flow rate monitoring An operator panel with display OPD is available as an alternative to the standard operator panel OP restriction in the case of the SIMOCODE pro V PB from version E03 A special current voltage measuring module for dry running protection of cen...

Page 28: ...Introduction 1 11 Modules interfaces configuration options SIMOCODE pro 28 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 29: ...system or bus system fails By recording and monitoring operating service and diagnostics data in the feeder and process control system plant availability is increased and the feeder is easier to service and maintain The user can implement plant specific requirements for every motor feeder thanks to the high degree of modularity SIMOCODE pro provides compact solutions and different levels of functi...

Page 30: ...nfiguration with SIMOCODE pro 2 1 Advantages benefits SIMOCODE pro 30 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 2 1 SIMOCODE pro C pro V integrated in the main circuit control circuit and at automation level PLC ...

Page 31: ... configuration with SIMOCODE pro 2 1 Advantages benefits SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 31 Figure 2 2 SIMOCODE pro S integrated in the main circuit control circuit and at automation level PLC ...

Page 32: ...pendent operation SIMOCODE pro protects and controls the motor feeder independently of the automation system Even if the automation system PLC fails or if communication is disrupted the motor feeder remains fully protected and controllable SIMOCODE pro can be used without being connected to the fieldbus This can easily be connected later if required ...

Page 33: ...ocessing The component and wiring requirements for this type of configuration are as follows Use and wiring of overload relays thermistor evaluation devices current transformers and analog digital converters Wiring of the control circuit Connection of start stop control devices The contactor must be brought into locking mode via the auxiliary switches Wiring of the interlocks The following figure ...

Page 34: ...itional overload relays thermistor evaluation devices current transformers and analog digital converters are not necessary The wiring of the control circuit interlocking is simplified The start and stop switches are wired directly to the inputs of the basic unit The contactor coil is energized via the output of the basic unit An auxiliary contact for locking is not required The following figure il...

Page 35: ...guration SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 35 2 4 Typical configuration The following figures show typical hardware configurations Figure 2 5 Typical SIMOCODE pro C hardware configuration Figure 2 6 Typical SIMOCODE pro S hardware configuration ...

Page 36: ...IMOCODE pro 2 4 Typical configuration SIMOCODE pro 36 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 2 7 Typical SIMOCODE pro V PN GP hardware configuration Figure 2 8 Typical SIMOCODE pro V PROFIBUS Modbus RTU hardware configuration ...

Page 37: ...2 4 Typical configuration SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 37 Figure 2 9 Typical SIMOCODE pro V PN EtherNet IP hardware configuration For information about system components see Chapter Description of system components Page 81 ...

Page 38: ...Advantages benefits configuration with SIMOCODE pro 2 4 Typical configuration SIMOCODE pro 38 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 39: ...ls below a minimum value especially also including hazardous areas Type of ignition protection b Control of ignition sources ignition protection system b1 approval according to DIN EN ISO 80079 37 Approval according to ATEX Directive 2014 34 EU and IEC Ex See also Chapter Dry running protection for centrifugal pumps by active power monitoring Page 314 in the safety and commissioning information fo...

Page 40: ...Areas of application SIMOCODE pro 40 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 41: ...ctive power monitoring Dry running protection for centrifugal pumps by means of active power monitoring Monitoring of cos phi no load operation load shedding Ground fault monitoring Temperature monitoring e g using Pt100 Pt1000 Monitoring of operating hours Monitoring of downtimes Monitoring the number of starts within a specific period of time Safety related tripping of motor feeders e g fail saf...

Page 42: ...ined control functions can also be adjusted flexibly to meet customer requirements of the motor feeder without requiring additional auxiliary relays in the control circuit This is achieved by means of freely parameterizable logic modules truth tables counters timers pulse width modulators etc and standard functions power failure monitoring emergency start external fault monitoring etc Detailed ope...

Page 43: ...cation PA Process Automation or TF Technological Functions protocol PROFIBUS DP is a bus system with the DP distributed I O protocol The main task of PROFIBUS DP is to manage the fast cyclic data exchange between the central DP devices and the I O devices PROFIBUS DPV1 is the extension of the DP protocol It enables acyclic data exchange of parameter diagnostic receive and test data SIMOCODE pro C ...

Page 44: ...FINET IO with the following properties Integrated switch with two ports Device replacement without removable medium programming device Shared device in combination with DF FP modules Media redundancy System redundancy RT communication Support for PROFIenergy SIMOCODE pro V PN GP General Performance unit has one two integrated PROFINET interface s and provides communication functions via PROFINET I...

Page 45: ...key points for a Modbus RTU communication network Multipoint System requirements listed in the specification apply equally for a communication network with SIMOCODE devices See Chapter Modbus communication in the manual SIMOCODE pro Communication https support industry siemens com cs ww en view 109743960 Communication via EtherNet IP EtherNet IP EtherNet Industrial Protocol often simply called EIP...

Page 46: ...Features SIMOCODE pro 46 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 47: ...se and AC motors with adjustable tripping characteristics class times according to IEC 60947 4 1 requirements Unbalance protection Protects motors from excessive temperatures caused by excessive phase unbalance Phase failure protection Protects motors from excessive temperatures caused by phase failure Stalled rotor protection Immediate trip after the motor current overshoots an adjustable thresho...

Page 48: ... flow rate During the start up procedure operation with active power below the trip level can constitute a regular operating status of short duration depending on the procedure used to open the pressure side shut off valve For this reason a start up bridging time can be specified to prevent incorrect tripping during the start up procedure The parameters can be entered using the SIMOCODE ES TIA Por...

Page 49: ...measuring module or a current voltage measuring module Internal ground fault monitoring is only possible for motors with a 3 phase connection in networks that are either grounded directly or grounded with low impedance External ground fault monitoring in SIMOCODE pro S and SIMOCODE pro V 4 The external ground fault monitoring using residual current transformer 3UL23 and ground fault module is norm...

Page 50: ...lectable limit values The response of SIMOCODE pro on reaching a prewarning level or trip level can be freely parameterized and delayed Temperature monitoring takes into account the highest temperature of all the sensor measuring circuits in use Active power monitoring 1 The active power curve of a motor reflects its actual load Excess load results in increased wear of the motor and thus may lead ...

Page 51: ... switched off and if a specific differential pressure value is exceeded the filter should be cleaned The devices support two phase monitoring of the applicable process variable for freely selectable upper and lower current limits The response of SIMOCODE pro on reaching a prewarning level or trip level can be freely parameterized and delayed Phase sequence identification 1 SIMOCODE pro allows the ...

Page 52: ...ricted to the fail safe digital modules Do not directly affect existing SIMOCODE pro components and concepts A more detailed description is provided in the documentation listed below Manual Fail safe Digital Modules SIMOCODE pro German https support automation siemens com WW view de 50564852 Manual Fail safe Digital Modules SIMOCODE pro English https support automation siemens com WW view de 50564...

Page 53: ...ing starter Molded case circuit breaker MCCB Star delta starter Star delta reversing starter Dahlander starter combinable with reversing starter Pole changing starter combinable with reversing starter Solenoid valve Positioner Soft starter Soft starter with reversing contactor All the necessary protection functions and interlocks are already available and can be flexibly adapted and expanded For a...

Page 54: ...tion Automatic baud rate detection Cyclic services DPV0 and acyclic services DPV1 Operation as DPV1 slave downstream from the Y link Alarms according to DPV1 Time synchronization via PROFIBUS DP 3UF50 compatibility mode Safety related tripping PROFIsafe Detailed description See Chapter PROFIBUS DP communication in the manual SIMOCODE pro Communication https support industry siemens com cs ww en vi...

Page 55: ... PN GP basic units Only PORT 1 can be used with SIMOCODE pro V PN GP 3UF7011 1A 00 2 basic units OPC UA In addition to the PROFINET IO device communication functions SIMOCODE pro V PN also has OPC UA server functions Using these functions an OPC UA client can access SIMOCODE pro V PN data Web server In addition to the PROFINET IO device communication functions both the SIMOCODE pro V PN High Perfo...

Page 56: ...thernet services ping arp network diagnostics SNMP BIB 2 LLDP NTP Port diagnostics Deactivation of ports Detailed description See Chapter EtherNet IP communication in the manual SIMOCODE pro Communication https support industry siemens com cs ww en view 109743960 Web server In addition to the EtherNet IP communication functions SIMOCODE pro V EIP has an integrated web server function that permits ...

Page 57: ...IMOCODE pro BP GP HP C Number S Number V PN GP Number V PB Number V MR Number V PN Number V EIP Number Test 2 2 2 2 2 2 2 Reset 3 3 3 3 3 3 3 Test Position Feedback TPF 1 1 1 1 1 1 1 External fault 4 4 4 6 6 6 6 Operational Protection Off OPO 1 1 1 1 Power failure monitoring UVO 1 1 1 1 Emergency start 1 1 1 1 1 1 1 Watchdog PLC PCS monitoring 1 1 1 1 1 1 1 Time stamping 1 1 Safety related trippin...

Page 58: ...al freely parameterizable logic modules Table 5 4 Freely programmable logic modules Logic module SIMOCODE pro BP GP HP C Number S Number V PN GP Number V PB Number V MR Number V PN Number V EIP Number Truth table 3 inputs 1 output 3 4 4 6 6 8 8 Truth table 2 inputs 1 output 2 2 2 2 2 2 Truth tables 5 inputs 2 outputs 1 1 1 1 Timers 2 2 2 4 4 6 6 Counters 2 2 2 4 4 6 6 Signal conditioning 2 4 4 4 4...

Page 59: ...urrent setting Voltage in phases 1 2 and 3 in V 1 Frequency 7 Active power in W 1 Apparent power in VA 1 Power factor in 1 Phase unbalance in Phase sequence 1 Ground fault current 6 Temperature in the respective sensor measuring circuits and maximum temperature in K 3 Current analog signal values 4 Time to trip in s Temperature rise for motor model in Remaining cooling down period of the motor in ...

Page 60: ... control system Device internal error logging with time stamp Value of the last trip current Feedback faults e g no current flow in the main circuit after switch on command etc Local and PROFIsafe diagnostic messages 1 When using SIMOCODE pro V High Performance basic units with current voltage measuring module 2 When using SIMOCODE pro V PB basic units from version E03 current voltage measuring mo...

Page 61: ...lenoid valve Positioner Can be combined with reversing function Protection functions Overload protection Thermistor motor protection with PTC binary Stalled rotor Unbalance Phase failure Dry running protection for centrifugal pumps by means of active power monitoring Minimum level in combination with current voltage measuring modules for dry running protection Measurement functions Current measure...

Page 62: ...ration current voltage measuring modules Safety functions Safety related tripping Number of inputs outputs Number of digital inputs of basic unit 4 4 4 4 4 4 4 Max number of digital inputs with expansion modules 4 8 8 12 12 12 12 Number of outputs of basic unit 3 2 3 3 3 3 3 Max number of digital outputs with expansion modules 3 4 5 7 7 7 7 Expansion modules Multifunction module monostable relay 2...

Page 63: ... inputs Digital module bistable relay 110 to 240 V AC DC inputs DM F LOCAL fail safe digital module DM F PROFIsafe fail safe digital module Analog module Measuring processing and outputting analog values Ground fault module Residual current monitoring using a residual current transformer Temperature module Analog temperature monitoring of three measuring circuits with NTC PT100 PT1000 and KTY 1 1 ...

Page 64: ...Check list for selecting a device series SIMOCODE pro 64 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 65: ...nts 7 Modules Selection and ordering data See also Catalog IC10 https www siemens com ic10 For simple product selection we recommend the TIA Selection Tool https www siemens com TIA Selection Tool Note Product version data The product version data Exx refer to the device series pro C pro S etc ...

Page 66: ...3UF7000 1AU00 0 SIMOCODE pro S The smart General Performance system for PROFIBUS and for direct on line reversing and star delta starters or for controlling a circuit breaker or soft starter 4 inputs 2 outputs freely parameterizable input for thermistor expandable with expansion modules 24 V DC 3UF7020 1AB00 0 110 240 V AC DC 3UF7020 1AU00 0 SIMOCODE pro V PN GP The smart General Performance syste...

Page 67: ...active power monitoring 24 V DC 3UF7010 1AB00 0 110 240 V AC DC 3UF7010 1AU00 0 SIMOCODE pro V MR The variable High Performance system for Modbus RTU that offers numerous functions in addition to all of the SIMOCODE pro C S functions 4 inputs 3 outputs freely parameterizable input for thermistor monostable relay outputs expandable with expansion modules 24 V DC 3UF7012 1AB00 0 110 240 V AC DC 3UF7...

Page 68: ...itoring 24 V DC 3UF7013 1AB00 0 110 240 V AC DC 3UF7013 1AU00 0 Operator panel OP Installation in control cabinet door or front plate for connection to basic unit system interface for connecting a PC 10 LEDs for status indication and user assignable buttons for controlling the motor 3UF7200 1AA00 0 1 1 1 1 1 1 3UF7200 1AA01 0 1 1 1 1 1 1 Operator panel with display OPD 4 Installation in control ca...

Page 69: ...nt measuring with through hole or bus connection system 0 3 A to 3 A straight through transformer 2 4 A to 25 A straight through transformer 10 A to 100 A straight through transformer 20 A to 200 A straight through transformer 20 A to 200 A bar connection 63 A to 630 A bar connection 3UF7100 1AA00 0 3UF7101 1AA00 0 3UF7102 1AA00 0 3UF7103 1AA00 0 3UF7103 1BA00 0 3UF7104 1BA00 0 1 1 1 1 1 1 1 1 1 1...

Page 70: ...nt measuring modules Additionally Voltage measurement Power measurement Power factor cos phi measurement Phase sequence 0 3 A to 3 A through hole transformer 2 4 A to 25 A through hole transformer 10 A to 100 A through hole transformer 20 A to 200 A through hole transformer 20 A to 200 A bus connection 63 A to 630 A bus connection 3UF7110 1AA00 0 3UF7111 1AA00 0 3UF7112 1AA00 0 3UF7113 1AA00 0 3UF...

Page 71: ...ormer 1 10 A to 115 A straight through transformer 20 A to 200 A straight through transformer 20 A to 200 A bar connection 63 A to 630 A bar connection 3UF7110 1AA01 0 3UF7120 1AA01 0 DRP 3UF7111 1AA01 0 3UF7121 1AA01 0 DRP 3UF7112 1AA01 0 3UF7122 1AA01 0 DRP 3UF7113 1AA01 0 3UF7123 1AA01 0 TLS 3UF7113 1BA01 0 3UF7123 1BA01 0 DRP 3UF7114 1BA01 0 3UF7124 1BA01 0 DRP 1 from E15 1 from E15 1 from E15...

Page 72: ...ble relay outputs Input voltage 110 V 240 V AC DC monostable relay outputs 3UF7300 1AB00 0 3UF7300 1AU00 0 1 1 1 1 2 2 2 2 2 2 2 2 Input voltage 24 V DC bistable relay outputs Input voltage 110 V 240 V AC DC bistable relay outputs 3UF7310 1AB00 0 3UF7310 1AU00 0 2 2 2 2 2 2 2 2 Fail safe digital module DM F DM F Local fail safe digital module 2 For fail safe tripping via hardware signal 2 relay en...

Page 73: ...nd 1 output for outputting 0 4 to 20 mA signals 3UF7400 1AA00 0 1 1 2 2 Ground fault module EM The external ground fault monitoring using residual current transformer and ground fault module is normally used in the following cases in cases in which power systems are grounded with high impedance in cases in which precise detection of the ground fault current is necessary for example for condition m...

Page 74: ...V DC 3UF7600 1AB01 0 1 Input voltage 110 240 V AC DC 3UF7600 1AU00 0 1 1 Not needed when using the 2nd generation current voltage measuring modules UM Detailed description See Description of system components Page 81 Dimension drawings See CAx data dimension drawings Page 369 Mounting instructions See Mounting Page 185 Configuration information for SIMOCODE pro V PB when using an operator panel wi...

Page 75: ... version E07 is required for use with these basic units In combination with the SIMOCODE pro PN basic unit version E09 or higher is required when using the operator panel with the 3UF7210 1AA00 0 display In combination with the SIMOCODE pro MR basic unit version E09 or higher is required when using the operator panel with the 3UF7210 1AA00 0 display When using the Dry running protection by means o...

Page 76: ...5 m round 2 5 m round 3UF7930 0AA00 0 3UF7931 0AA00 0 3UF7935 0AA00 0 3UF7932 0AA00 0 3UF7932 0BA00 0 3UF7937 0BA00 0 3UF7933 0BA00 0 Interface covers For covering unused system interfaces 3UF7950 0AA00 0 light gray 3RA6936 0B titanium gray Memory module Backup of the full set of parameters of a SIMOCODE pro system when the device is replaced If a device is replaced parameter transfer without PC 3...

Page 77: ...address without using a PC PG to SIMOCODE pro through the system interface 3UF7910 0AA00 0 USB PC cable for connecting SIMOCODE pro to the USB interface of a PC PG 3UF7941 0AA00 A USB to serial adapter For connecting an RS 232 PC cable to the interface of a PC 3UF7946 0AA0 0 Door adapter for bringing out the system interface for example out of a cabinet 3UF7920 0AA00 0 Adapter for operator panel E...

Page 78: ... screw mounting e g on mounting plate 2 units required per device Can be used for the current measuring modules and current voltage measuring modules 3UF7 1 0 3UF7 1 1 and 3UF7 1 2 3RV2928 0B Can be used for 3UF700 3UF701 3UF7 3 3UF7 4 3UF7 5 and 3UF7 7 3RP19 03 Can be used for 3UF7020 1A 01 0 and 3UF7600 1A 01 0 3ZY1311 0AA00 Terminal covers Covers for cable lug and busbar connections Length 100 ...

Page 79: ...6 4EA3 Box terminal blocks for round and ribbon cable conductors up to 70 mm2 can be used for 3UF7 1 3 1BA00 0 up to 120 mm2 can be used for 3UF7 1 3 1BA00 0 up to 240 mm2 can be used for 3UF7 1 4 1BA00 0 3RT1955 4G 3RT1956 4G 3RT1966 4G Bus termination module with dedicated power supply for bus connection after the last device on the bus Supply voltage 115 230 V AC 24 V DC Note The use of bus con...

Page 80: ...2019 A5E40507475002A RS AD 004 Software For parameterization control diagnostics and testing See Manual Parameterizing SIMOCODE pro https support industry siemens com cs ww en view 109743958 Selection and ordering data See also Catalog IC10 https www siemens com ic10 ...

Page 81: ...ry when using SIMOCODE pro They contain the processor in which all protection control and monitoring functions of the SIMOCODE system are executed Figure 8 1 Basic units The basic units are suitable for DIN rail mounting or with additional push in lugs for mounting on a mounting plate They are always equipped with removable terminals The basic units are available in different types for the followi...

Page 82: ...pro S basic unit Basic unit pro S is the fundamental component of the SIMOCODE pro S device series and is used in conjunction with a current measuring module and an optional operator panel As compared with the basic unit SIMOCODE pro C provides the following expansion options by means of connecting a multifunction expansion module Increased device functionality with additional inputs and outputs C...

Page 83: ...n combination with a current measuring module or current voltage measuring module and optional operator panel The following motor control functions are supported Overload relay Direct starter direct on line starter and reversing starter Star delta starter possibly combined with reversing starter 2 speeds motors with separate windings pole changing starters possibly combined with reversing starter ...

Page 84: ...splay on the basic unit and on the operator panel PROFINET Page 264 TEST RESET button Enables the device to be reset after tripping or after a fault has occurred and makes it possible to test the device motor feeder with or without tripping the contactor control If a memory module or addressing plug is plugged in parameterization can be initiated via the TEST RESET button or for example by accepti...

Page 85: ...ftware installed or the memory module or the addressing plug On the rear system interface it is connected to the basic unit or to an expansion module via a connecting cable It is supplied with power via the basic unit The operator panel is frequently installed in the front panels of motor control centers It is used in all device series It also contains all the status LEDs available on the basic un...

Page 86: ...nd the yellow LEDs 1 to 3 Buttons 1 to 4 6 pre assigned labeling strips and 1 individually inscribable labeling strip LEDs 1 to 3 1 individually inscribable labeling strip Figure 8 3 Labeling strips for operator panel buttons and LEDs Unused labeling strips can be stored on the back of the operator panel Figure 8 4 Storage clips for labeling strips for pushbuttons and LEDs of the operator panel ...

Page 87: ...475002A RS AD 004 87 Park position for memory module The memory module can be protected from unauthorized use by parking it on the rear of the operator panel inside the switchgear cabinet In this case the storage clips for the labeling strips cannot be used Figure 8 5 Park position for memory module ...

Page 88: ...sic unit The operator panel with display can only be used with SIMOCODE pro V PB basic unit from version E03 SIMOCODE pro V PN pro V EIP basic unit An operator panel with display from version E07 is required for use with these basic units In combination with the SIMOCODE pro PN basic unit version E09 or higher is required when using the operator panel with the 3UF7210 1AA00 0 display In combinatio...

Page 89: ...to basic unit SIMOCODE pro V or an expansion module via the rear system interface Voltage is supplied by the basic unit This front system interface with cover for IP54 can be used to connect by means of the PC cable a PC with the SIMOCODE ES TIA Portal software installed or the memory module and the addressing plug NOTICE Active operation You must not remove or plug in the operator panel with disp...

Page 90: ...abeling strips Labeling strips for labeling buttons 1 to 4 6 pre assigned and 1 that can be labeled individually are included Figure 8 7 Labeling strips for the buttons of the operator panel with display Unused labeling strips can be stored on the back of the operator panel with display Figure 8 8 Storage clips for labeling strips ...

Page 91: ...h display SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 91 Park position for memory module The memory module can be parked on the front of the operator panel with display beneath the system interface Figure 8 9 Park position for memory module ...

Page 92: ...g 8 A For motors with two speeds the left hand softkey can be used when the motor is stopped to alternate between the display of the two current settings When running the current setting for the active motor speed is always displayed 2 Shows the set class time of the overload protection system e g 10 class 10 class trip class 3 Indicates that temperature monitoring is active e g the motor temperat...

Page 93: ...sen or achieved using the labeling strips supplied with the device see also Chapter Operator panel with display Page 88 and Chapters Operator panel LED and Operator panel buttons in the manual Parameterizing SIMOCODE pro https support industry siemens com cs ww en view 109743958 2 Two softkeys They can have different functions depending on the menu displayed e g open menu exit menu TEST RESET The ...

Page 94: ...9 A5E40507475002A RS AD 004 8 3 3 Menu of the operator panel with display 8 3 3 1 Timing charts Navigating the menu of the operator panel with display Main menu operator panel with display Details See Displays of the operator panel with display Page 109 Figure 8 12 Main menu operator panel with display ...

Page 95: ... A5E40507475002A RS AD 004 95 Main display operator panel with display Details See Read and adapt main display Page 112 1 Measured values operator panel with display Details See Display of measured values in the measured values display Page 115 Figure 8 13 Measured values operator panel with display ...

Page 96: ... RS AD 004 Note Numbering of the displays The numbering is valid with the maximum expansion 2 Status motor protection motor control operator panel with display Details See Motor protection and motor control status Page 117 Figure 8 14 Status motor protection motor control operator panel with display PROFIBUS Modbus RTU ...

Page 97: ...f system components 8 3 Operator panel with display SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 97 Figure 8 15 Status motor protection motor control operator panel with display PROFINET EtherNet IP ...

Page 98: ...anual 05 2019 A5E40507475002A RS AD 004 3 Statistics maintenance operator panel with display Details See Display of statistical and maintenance relevant information on the statistics maintenance display Page 119 Figure 8 16 Statistics maintenance operator panel with display PROFIBUS Modbus ...

Page 99: ...iption of system components 8 3 Operator panel with display SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 99 Figure 8 17 Statistics maintenance operator panel with display PROFINET EtherNet IP ...

Page 100: ...ay SIMOCODE pro 100 System Manual 05 2019 A5E40507475002A RS AD 004 4 Communication on the fieldbus operator panel with display Details See Status display for fieldbus communication Page 120 Figure 8 18 Communication on PROFIBUS Modbus operator panel with display ...

Page 101: ...cription of system components 8 3 Operator panel with display SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 101 Figure 8 19 Communication on PROFINET EtherNet IP operator panel with display ...

Page 102: ... panel with display SIMOCODE pro 102 System Manual 05 2019 A5E40507475002A RS AD 004 5 Device I Os operator panel with display Details See Displays the current status of all device I Os Page 122 Figure 8 20 Device I Os operator panel with display ...

Page 103: ...sic units and operator panels and their product versions which permit the setting of parameters via the operator panel with display Operator panel 3UF7210 1AA00 0 3UF7210 1BA00 0 3UF7210 1AA01 0 3UF7210 1BA01 0 SIMOCODE pro V PN 3UF7011 1A 00 0 E01 E07 E01 E01 E01 SIMOCODE pro V EIP 3UF7013 1A 00 0 E01 E07 E01 E01 E01 SIMOCODE pro V PROFIBUS 3UF7010 1A 00 0 E15 E10 E02 E01 E01 SIMOCODE pro V MR 3U...

Page 104: ...perator panel with display SIMOCODE pro 104 System Manual 05 2019 A5E40507475002A RS AD 004 7 Display settings operator panel with display Details See Adapt display settings Page 126 Figure 8 22 Display settings operator panel with display ...

Page 105: ...ands operator panel with display for pro V PB pro V MR basic units Details See Resetting testing and parameterizing via commands Page 129 Figure 8 23 Commands operator panel with display 9 Messages operator panel with display Details See Display of all pending status information Page 130 Figure 8 24 Messages operator panel with display ...

Page 106: ...isplay of all pending warnings Page 130 Figure 8 25 Warnings operator panel with display 11 Faults operator panel with display Details See Display of all pending faults Page 130 Figure 8 26 Faults operator panel with display 12 Fault memory operator panel with display Details See Reading the device s internal error buffer Page 130 Figure 8 27 Fault memory operator panel with display ...

Page 107: ...OCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 107 13 Event memory operator panel with display only for OPD as from E06 and BU2 as from E07 Details See Reading out the device internal event memory Page 131 Figure 8 28 Event memory operator panel with display ...

Page 108: ...isplay SIMOCODE pro 108 System Manual 05 2019 A5E40507475002A RS AD 004 14 Identification operator panel with display Details See Identification of the motor feeder and the SIMOCODE pro components Page 132 Figure 8 29 Identification operator panel with display ...

Page 109: ...y of measured values in the measured values display Page 115 Status display The Status display shows all higher level status information i e all status information relevant to the protection and control of the motor For detailed information See Motor protection and motor control status Page 117 Statistics Maintenance The Statistics Maintenance menu item provides an overview of all SIMOCODE pro inf...

Page 110: ...also possible to select the profiles here that are relevant for adjusting the main display For detailed information See also Adapt display settings Page 126 Commands The Commands menu item contains all commands relating to SIMOCODE pro e g for testing the feeder resetting after tripping and or transferring parameters into the memory module or into SIMOCODE pro For detailed information See Resettin...

Page 111: ... event memory Page 131 Note Precondition for event memory display Is only displayed if DM F present Identification In the Identification menu item you will find detailed information labeling regarding SIMOCODE pro hardware components basic unit operator panel with display For detailed information See Identification of the motor feeder and the SIMOCODE pro components Page 132 About SIMOCODE The Abo...

Page 112: ...n A IL1 IL2 IL3 1 Displays the currents in all three phases as a percentage of the set current Imax A 1 Shows the maximum current of all three phases in A Imax 1 Displays the maximum current of all three phases as a percentage of the set current Imax Cos phi 2 Displays the maximum current of all three phases in amps and the power factor Imax UL1 N Cos phi S 3 Shows the maximum current of all three...

Page 113: ...ne to line voltages UL1 L2 UL2 L3 UL3 L1 in V Imax UL1 N Cos phi 3 Shows the maximum current of all three phases in amps the phase voltage UL1 N in V and the power factor as absolute values Imax UL1 L2 Cos phi 4 Shows the maximum current of all three phases in A the line to line voltage UL1 L2 in V and the power factor Imax UL1 N C 7 Shows the maximum current of all three phases in amps the phase ...

Page 114: ... profile has been selected in the display settings that is no longer supported due for example to a changed system expansion or changed hardware configuration The profile must be reselected 1 Possible only if a current measuring module or current voltage measuring module is used 2 Possible only if a current voltage measuring module is used 3 Possible only if a current voltage measuring module is u...

Page 115: ...to line voltages in V Cos phi P S 4 Shows the power factor 0 to 100 or absolute switchable using the right softkey the active power in kW and the apparent power in kVA Frequency Hz 7 Ground fault current mA Shows the measured value of the residual current Last trip current mA Shows the last measured value of the residual current Analog input 1 analog input 2 analog output for AM1 5 Shows the curre...

Page 116: ...down period remaining before the motor can be switched on again after an overload trip Last trip current Shows the magnitude of the current that was measured at the moment of the overload trip unit of measurement can be switched between A and of Is 1 Possible only if a current measuring module or current voltage measuring module is used 2 Possible only if a current voltage measuring module is used...

Page 117: ...portant menus by way of example General General fault general warning Current flowing device ok Bus ok PLC PCS in Run Control Note Display status information The display of the status information can vary according to the control function ON ON OFF ON ON start active Interlocking time active change over pause active OPO Remote TPF FC FO TC TO Only for Positioner control functions Positioner runs i...

Page 118: ...sic unit as from product version E07 and a DM F Local DIP switches DM F Local Status of DIP switches 1 2 3 4 5 6 7 8 only with an OPD as from product version E04 a SIMOCODE pro V MR PN EIP basic unit or a SIMOCODE pro V PB basic unit as from product version E07 and a DM F Local Safety DM F PROFIsafe Status of enabling circuit shutdown Safety PROFIsafe active only with an OPD as from product versio...

Page 119: ...rips Motor operating hours Motor operating hours Displays overshooting of the set limit for operating hours monitoring No of starts actual value Permissible starts actual value One more start only no start Stop time Displays overshooting of the set limit for motor stop time monitoring Energy consumed possible only if a current voltage measuring module is used Number of parameterizations Motor oper...

Page 120: ...afe address Indicates the PROFIsafe address only for OPD versions as from E04 SIMOCODE pro V PB basic unit as from E07 and an available with a DM F PROFIsafe Baud rate Bus ok Bus monitoring PLC PCS in Run PLC PCS monitoring Bus PLC fault reset Startup parameter block Time stamping active Compatibility mode Compatibility mode 1 3UF50 Mode 3UF50 mode DPV0 DPV1 3UF50 basic type Diagnostics device err...

Page 121: ...ant menus by way of example IP configuration Device name MAC address PROFIsafe address Shows the PROFIsafe address only when DM F PROFIsafe is installed Baud rate Bus OK bus monitoring PLC PCS in Run PLC PCS monitoring Bus PLC fault reset Startup parameter block Diagnostics device error diagnostics message Shows which type of diagnostic information is sent by SIMOCODE pro to a higher level automat...

Page 122: ... line to line voltages in V possible only if a current voltage measuring module is used and the OPD is version E04 or higher and line to line voltage is set configured U L1 L2 U L2 L3 U L3 L1 Displays all line to line voltages in V possible only if a current voltage measuring module is used line to line voltage is set configured and the OPD used is version E04 or higher Digital module 1 digital mo...

Page 123: ...n E07 is used Inputs DM F PROFIsafe Inputs 1 2 3 Feedback circuit Outputs DM F PROFIsafe Outputs 1 2 Enabling circuit Ground fault module Possible only if the ground fault module is used Ground fault current mA Inputs Open circuit Short circuit Analog module Possible only if the analog module is used Input 1 input 2 Output Open circuit Temperature module Possible only if the temperature module is ...

Page 124: ... upper limit 0 1020 of Is Monitoring of current limits trip level I lower limit 0 1020 of Is Monitoring of current limits warning level I lower limit 0 1020 of Is Motor protection stalled rotor protection level 0 1020 of Is Voltage monitoring voltage limits Possible only if a current voltage measuring module is configured Trip level U lower limit 0 2040 V Warning level U lower limit 0 2040 V Cos p...

Page 125: ...nted in 0 4 20 mA similar to Measured values menu Analog module 2 trip level 0 4 20 mA lower limit 0 255 Represented in 0 4 20 mA similar to Measured values menu Analog module 2 warning level 0 4 20 mA lower limit 0 255 Represented in 0 4 20 mA similar to Measured values menu Temperature monitoring temperature limits Possible only if temperature module 1 and or 2 is configured Temperature module 1...

Page 126: ...y do not result in a change to the configured defaults In addition to selecting the language and adjusting the contrast or illumination it is also possible to select the profiles here that are relevant for adjusting the main display In the factory settings menu item the changes made to the display settings can be reset to the values configured in the basic unit These are the most important menus b...

Page 127: ...ed In2 output AM1 mA only if analog module 1 is present and configured In1 output AM2 mA only if analog module 2 is present and configured In2 output AM2 mA only if analog module 2 is present and configured Inputs AM 1 inputs AM2 mA Max temp C F TM1 only if temperature module 1 is present and configured Temperatures C F TM1 only if temperature module 1 is present and configured Max temp C F TM2 on...

Page 128: ...pro V PB basic unit up to product version E06 Configuration is performed in the basic unit as from SIMOCODE pro V PB basic unit product version E07 Warnings Determines whether in the case of a pending general warning the display is switched over to the menu item Warnings so that details are displayed not activated per default Do not display default Display Faults Determines whether in the case of ...

Page 129: ...rite protection on All contents of the memory module are write protected This prevents any inadvertent changes to the contents of the memory module and any parameter changes to the connected SIMOCODE pro V basic unit An inadvertent change of parameters for a motor feeder is prevented SIMOCODE pro signals the successful execution of the command with the event Memory module write protected Memory mo...

Page 130: ...recise description of the pending warnings can be found in Chapter Alarms faults and system events error handling Page 291 8 3 3 14 Displaying all pending faults This menu item provides an overview of all pending faults In the display settings it is possible to set that the display will automatically switch to this menu item when a new general fault occurs so that the exact cause of the general fa...

Page 131: ...ent Enabling circuit closed DM F Local The entry contains the last event DM F enabling circuit closed the time and the related DIP switch configuration Note Requirements Possible only if digital module 1 is used as a DM F Local module Last event Enabling circuit closed DM F PROFIsafe The entry contains the last event DM F enabling circuit closed the time and the related PROFIsafe address Note Requ...

Page 132: ...re versions This dialog box also enables identification of the motor feeder via a plant identifier stored in SIMOCODE pro as well as a request for the location designation and display of the device s internal comment The essential menus are described by way of an example below Identification Plant identifier Location designation Date installed Description Basic unit Order number Short code Vendor ...

Page 133: ...ule must be selected according to the current setting to be monitored for each feeder rated operating current of the motor The current measuring modules cover current ranges between 0 3 A and 630 A with interposing transformers up to 820 A Current measuring modules are available for the following current ranges see figure below 0 3 to 3 A with through hole connection 2 4 to 25 A with through hole ...

Page 134: ...using additional push in lugs Basic units can be snapped directly onto the current measuring modules Current measuring modules up to 200 A can also be mounted on the standard mounting rail or optionally they can be fixed directly to the mounting plate with the screw attachments that are integrated in the enclosure The current measuring module up to 630 A can only be mounted using the integrated sc...

Page 135: ...dule Function The SIMOCODE pro V High Performance device series allows use of a current voltage measuring module instead of a current measuring module In addition to measuring the motor current current voltage measuring modules also enable Monitoring voltages up to 690 V UM UM Calculation and monitoring of power and cos phi UM UM Determining the frequency UM Monitoring the phase sequence UM UM Wit...

Page 136: ... measuring modules are connected to the basic unit via a connecting cable which also supplies the power For the purpose of calculating or monitoring power related measured values current voltage measuring modules are equipped with additional removable terminals to which the voltages of all three phases of the main circuit are connected An additional 3 core cable can be used for example to connect ...

Page 137: ...ent setting of up to 630 A can only be mounted using the integrated screw attachments In this case basic units can only be installed separately next to the current voltage measuring modules Application notes when using a 2nd generation current voltage measuring module Note MLFB The MLFBs of 2nd generation current voltage measuring modules end in 010 e g 3UF71101AA010 Measured variables and measure...

Page 138: ...the current voltage measuring modules have been adjusted to the current ranges of SIRIUS Innovations contactors and load feeders This results in increases to the following measuring ranges 0 3 to 4 A 3 to 40 A and 10 to 115 A The measured values with the accuracy figures mentioned can be found in data record 94 Measured values from byte position 132 and in data record 95 Statistics data in the man...

Page 139: ...ned slightly which produces slower tripping in the range between 1 15 fold and 6 fold motor rated current and faster tripping in the range above 6 fold motor rated current The tripping characteristics can be found in Chapter Overload protection in the manual Parameterizing SIMOCODE pro https support industry siemens com cs ww en view 109743958 The trip classes have been extended with trip class 7 ...

Page 140: ... In the event that a 1st generation current voltage measuring module is replaced by a 2nd generation current voltage measuring module an existing decoupling module must be removed to ensure fault free operation Specifically this means The tripping characteristic remains as in the 1st generation current voltage measuring modules The measurement accuracy figures and measured values correspond to tho...

Page 141: ...rmation NOTICE Rated motor current is in the range from 2 4 2 99 A and a 1st generation current voltage measuring module with the 2 4 25 A measuring range is used In this case the 0 3 4 A measuring range must be used for the 2nd generation current voltage measuring modules This requires a change of the parameterization to the smaller measuring range 0 3 4 A Attention must be paid to this with rega...

Page 142: ...ring a decoupling module must be connected between the basic unit and each current voltage measuring module If using the 3UF710 current measuring module in these networks it is imperative that an additional decoupling module is not used Figure 8 32 Decoupling module SIMOCODE pro V device series Note Connectable expansion modules When using a decoupling module note that the type and number of expan...

Page 143: ...0 SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 143 Using the decoupling module in different networks A decoupling module may be required when using a voltage measuring module especially for the following networks Isolated systems High impedance grounded systems Asymmetrically grounded systems Single phase systems ...

Page 144: ...r systems delta systems and single phase systems Star networks Table 8 1 Decoupling module requirements for star networks Star configuration Network configuration Decoupling module required Note 4 wire star grounded with low impedance No TN S system according to IEC 60364 4 wire star grounded with high impedance Yes 3 wire star grounded with low impedance No TN C system according to IEC 60364 3 wi...

Page 145: ...e phase grounded Yes Parameter Voltage display phase voltages must be active 3 wire delta with isolated ground Yes Parameter Voltage display phase voltages must be active Center tap grounded Yes Parameter Voltage display phase voltages must be active 1 Mainly encountered in North America Single phase systems Table 8 3 Decoupling module requirements for single phase networks Single phase network Ne...

Page 146: ...h 2 system interfaces incoming outgoing and removable terminals on the front panel The expansion module is connected for example to the system interface of the basic unit via the first system interface using a connecting cable For example further expansion modules can be connected via the second system interface or the operator panel All expansion modules are suitable for DIN rail mounting or can ...

Page 147: ...e version the relay outputs open after disconnection failure interruption of the supply voltage With the bistable version the switching state of the relay outputs is maintained even after disconnection failure interruption of the supply voltage You can set a debouncing time for the digital module inputs if required see Chapter Digital module inputs in the manual Parameterizing SIMOCODE pro https s...

Page 148: ...d EN 60204 1 06 2006 With appropriate external circuitry the following performance levels safety integrity levels can be achieved PL e with Category 4 according to ISO 13849 1 or SIL 3 according to IEC 61508 62061 Safety engineering and safety related functions These are exclusively restricted to the fail safe digital modules They therefore have no direct impact on existing SIMOCODE pro components...

Page 149: ...s under Manuals operating instructions https support industry siemens com cs ww en ps 16027 man The fail safe DM F Local digital module facilitates safety related tripping of a motor feeder by means of a hardware signal that is detected and evaluated by the module From a non safety related perspective the DM F module comprises Table 8 5 Inputs outputs and voltage supply to the digital module Fail ...

Page 150: ... module comprises Table 8 6 Inputs outputs and voltage supply to the digital module Fail safe PROFIsafe DM F PROFIsafe Inputs Power supply Outputs 4 non safety related digital inputs 24 V DC 2 non safety related monostable relay outputs WARNING Hazardous voltage For the 24 V DC power supply always use an SELV or PELV power supply unit Surge suppressors are required for inductive loads ...

Page 151: ... variables on a pointer instrument The automation system can also freely access the output via the communication bus 1 analog module can be connected to the SIMOCODE pro V PB and pro V MR basic units 2 analog modules can be connected to the SIMOCODE pro V PN and pro V EIP basic units For each analog module 2 analog inputs passive for detecting 0 4 mA to 20 mA signals Both inputs are set either to ...

Page 152: ...e 3UL23 residual current transformer Requirements for use of ground fault modules in combination with SIMOCODE pro V basic unit Note Requirements for use of a 3UF7 500 1AA00 0 ground fault module with SIMOCODE pro V PB Use of a ground fault module requires a SIMOCODE pro V PB basic unit at least version E02 or later from 04 2005 Note Requirements for use of a 3UF7 510 1AA00 0 ground fault module w...

Page 153: ...red to a higher level automation system via the communication bus You can for example implement analog temperature monitoring of the motor windings bearings coolant or gearbox oil Various sensor types NTC KTY83 84 PT100 PT1000 for use with solid liquid or gaseous media are supported Note The same sensor type must be used in all sensor measuring circuits 1 temperature module can be connected to the...

Page 154: ... with an input for connecting a PT100 PT1000 KTY83 KTY84 or NTC analog temperature sensor No more than one multifunction module can be connected to one SIMOCODE pro S basic unit Note Use of expansion modules of SIMOCODE pro V with the SIMOCODE pro S basic unit One of the following expansion modules of SIMOCODE pro V can be used with the SIMOCODE pro S basic unit 3UF7020 1AB01 0 or 3UF7020 1AU01 0 ...

Page 155: ... with the stated product versions or later can be used without restriction with an operator panel with display and 2nd generation current voltage measuring modules You will find usage restrictions concerning the operator panel with display in Chapter Description of the operator panel with display Page 88 Use of a decoupling module and or an operator panel with display If you want to use an operato...

Page 156: ... 0 with a 24 V DC or 110 V 240 V AC DC supply SIMOCODE pro basic unit Us 24 V DC SIMOCODE pro basic unit Us 110 240 V AC DC OP Measurement Decoupling module DM F DM DM AM TM EM DM F DM DM AM TM EM None OP I U I U I 4 1 1 1 1 OPD I Max 4 modules Max 4 modules U I Max 4 modules Max 3 modules 5 U I 4 2 1 1 3 1 No bistable relay outputs and no more than 5 of 7 relay outputs active simultaneously 3 s 2...

Page 157: ...module Note Decoupling module A decoupling module is not necessary for 2nd generation current voltage measuring modules Configuration instructions for the use of fail safe expansion modules In conjunction with DM F Local and DM F PROFIsafe fail safe digital modules the expansion modules can be used as follows Fail safe digital module Number of expansion modules Digital module 2 Analog module Tempe...

Page 158: ...5002A RS AD 004 8 15 Configuration notes for use of a SIMOCODE pro V MR and SIMOCODE pro V EIP basic unit The following expansion modules are not supported DM F PROFIsafe fail safe digital module 3UF7330 Ground fault module 3UF7500 You will find usage restrictions concerning the operator panel with display in Chapter Description of the operator panel with display Page 88 ...

Page 159: ...fective This principle is very often used in the various branches of the process industry That is why a SIMOCODE pro with such a design is used in very many of its applications With the compartment identification mechanism programming a SIMOCODE pro S pro V device when a withdrawable module is replaced is completely automated The initialization module 3UF7 902 0AA00 0 permanently installed in the ...

Page 160: ...odule and start with the internal parameters A configuration such as the one shown above ensures that the parameters device addressing and I M data of the initialization module are downloaded to the SIMOCODE basic unit during device start up of SIMOCODE pro the parameters device addressing and I M data are additionally written to the initialization module when parameterizing SIMOCODE pro This make...

Page 161: ...initialization module in the switchboard Device parameters and device addressing are automatically stored in the initialization module in the motor control center and loaded form this initialization module initialized It is possible to replace an MCC motor feeder without special knowledge of SIMOCODE pro Manual addressing and parameterization are no longer necessary The simplifies operation of the...

Page 162: ...V3 1 SIMOCODE pro V MR basic units SIMOCODE pro V PN basic units SIMOCODE pro V EIP basic units NOTICE Basic units SIMOCODE pro C 3UF7000 and basic units SIMOCODE pro V 3UF7010 to E08 V3 0 These basic units do not support the initialization module and start with the internal parameters NOTICE Current measuring module required To operate SIMOCODE pro with an initialization module a current measurin...

Page 163: ...ded into the basic unit The previous parameterization is overwritten and the compartment identification is activated see the following topic Autoactivation of compartment identification You can also track successful read in of the parameters from the initialization module with the initialization module read in event in the SIMOCODE ES TIA Portal online functions Note Loading parameters from the in...

Page 164: ... the same time the Initialization module parameter of the device configuration in the SIMOCODE pro basic unit is activated so that on each new device startup an initialization module is expected Note Device startup when the initialization module parameter is activated If no initialization module is detected during device start up SIMOCODE pro will signal Trip Configuration fault The General Fault ...

Page 165: ...ssing and I M data for the motor feeder continue to make parameter changes in the initialization module as well as in the SIMOCODE pro basic unit if the address data and I M data are identical to the data already contained in the device when parameters are downloaded SIMOCODE pro signals the successful execution of the command with the initialization module identification data write protected even...

Page 166: ...n the Commissioning Faults warnings event dialog box of the SIMOCODE ES TIA Portal software Initialization module write protected Initialization module write protected parameter changes not allowed Initialization module identification data write protected Initialization module read in Initialization module programmed Initialization module cleared See Alarm fault and system events for compartment i...

Page 167: ...onnect the initialization module to a motor control center s control connector toward the switchboard using the four connecting wires On the mating side there is a withdrawable module to whose control connectors the corresponding four connecting wires of the Y connecting cable are connected see figure Connect each of the wires that are of the same color on the initialization module and the Y conne...

Page 168: ...l 05 2019 A5E40507475002A RS AD 004 Figure 9 3 Wiring the initialization module CAUTION SIMOCODE pro basic units with an earlier product version SIMOCODE pro C basic units 3UF7000 and SIMOCODE pro V PB basic units 3UF7010 up to E08 V3 0 do not support the initialization module and start with the internal parameters ...

Page 169: ...ing cable 1 on the basic unit Connect the connector at the end of the Y connecting cable 2 to a current measuring module or current voltage measuring module If you are using a decoupling module Connect the connector at the end of the initialization cable 2 on the decoupling module Connect the decoupling module with a system interface connecting cable to the current voltage measuring module Figure ...

Page 170: ...t and a new initialization module Step Description 1 Connect the SIMOCODE pro basic unit to the planned expansion modules and to the initialization module 2 Switch on the power supply The following LED states result The DEVICE LED lights up green The BUS LED lights up or flashes green when the bus is connected The GEN FAULT LED flashes red At the same time the Fault parameterization fault message ...

Page 171: ...e the initialization module is write protected Deactivate write protection of the initialization module Initialization module identification data write protected The device addressing and the I M data in the initialization module are write protected Parameterization will only be accepted by SIMOCODE if the new parameter set is identical to the data stored in the initialization module at that time ...

Page 172: ...dentification dimension drawings SIMOCODE pro 172 System Manual 05 2019 A5E40507475002A RS AD 004 9 7 Compartment identification dimension drawings Figure 9 6 Dimension drawing initialization module Figure 9 7 Dimension drawing Y connecting cable ...

Page 173: ...al data initialization module Order number MLFB 3UF7 902 0AA00 0 Ambient temperature 25 80 C Rated insulation voltage 300 V Rated operating voltage 24 V Technical data Y connecting cable Order numbers MLFB Version 1 0 1 m 3UF7 931 0CA00 0 Version 2 0 5 m 3UF7 932 0CA00 0 Version 3 1 0 m 3UF7 937 0CA00 0 Ambient temperature 25 60 C Rated insulation voltage 300 V Rated operating voltage 24 V ...

Page 174: ...Compartment identification 9 8 Technical data compartment identification SIMOCODE pro 174 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 175: ...PC cable For device parameterization for connecting a PC via its USB interface or serial interface to the system interface of a basic unit Note PC cable variant For SIMOCODE pro V PN a serial PC cable 3UF7940 0AA00 0 as from product version E02 or a USB PC cable USB 3UF7941 0AA00 0 can be used USB to serial adapter For connecting an RS 232 PC cable to the USB interface of a PC ...

Page 176: ...les all system parameter settings to be backed up and transferred to a new system without the need for additional resources or specialist expertise for example if the device is replaced It can be installed permanently in the switchboard Note Basic unit support The SIMOCODE pro S and SIMOCODE pro V PB basic units as from product version E09 support the initialization module Further information See ...

Page 177: ...em interface cover The system interface cover helps to protect and or seal the system interfaces against the ingress of dirt In normal operation unused system interfaces must be closed Operator panel adapter The operator panel adapter enables use of the 3UF720 operator panel of SIMOCODE pro in a front panel cutout in which a 3UF52 operator panel of SIMOCODE DP IP54 degree of protection has previou...

Page 178: ...Accessories SIMOCODE pro 178 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 179: ...s parameterization of SIMOCODE DP to be integrated into the technical functions of SIMOCODE pro V PB the device parameters must be adjusted accordingly The Win SIMOCODE DP Converter software supports you in this process This software enables you to convert the parameter files smc files created with Win SIMOCODE DP into SIMOCODE ES parameter files sdp files Safety guidelines Note Communication with...

Page 180: ...Not supported 2 Not supported 3 3 3 Table 11 2 Send configuration Send Basic type 1 SIMOCODE DP Basic type 1 SIMOCODE pro V Basic type 2 SIMOCODE DP Basic type 2 SIMOCODE pro V Basic type 3 SIMOCODE DP Basic type 3 SIMOCODE pro V 0 Send data Cyclic receive bit 0 to 1 7 0 Send data Cyclic receive bit 0 to 1 7 0 Send data Cyclic receive bit 0 to 1 7 1 1 1 2 Motor current Specified max current Imax 2...

Page 181: ...4 Free 10 4 Free 7 5 Event Ext event 1 10 5 Event Ext event 1 Event Ext fault 5 7 6 Event Ext event 2 10 6 Event Ext event 2 Event Ext fault 6 7 7 Event Ext event 3 10 7 Event Ext event 3 8 0 Warning Ext warning 11 0 Warning Ext warning Warning Ext fault 3 8 1 Warning Unbalance 40 11 1 Warning Unbalance 40 Warning Unbalance 8 2 Event Failure PLC CPU 11 2 Event Failure PLC CPU Status PLC PCS interv...

Page 182: ...nbalance 13 2 Trip Overload unbalance Fault overload phase failure 10 3 Trip I1 response level overshot 13 3 Trip I1 response level overshot Fault trip level I 10 4 Trip I1 response level undershot 13 4 Trip I1 response level undershot Fault trip level I 10 5 Trip I2 response level overshot 13 5 Trip I2 response level overshot 10 6 Trip I2 response level undershot 13 6 Trip I2 response level under...

Page 183: ...TPF 12 6 Trip Runtime ON 15 6 Trip Runtime ON Fault execution ON command 12 7 Trip Runtime OFF 15 7 Trip Runtime OFF Fault execution STOP command 13 0 Trip Parameter fault 0 16 0 Trip Parameter fault 0 Fault parameterization 13 1 Trip Parameter fault 1 16 1 Trip Parameter fault 1 13 2 Trip Parameter fault 2 16 2 Trip Parameter fault 2 13 3 Trip Parameter fault 3 16 3 Trip Parameter fault 3 13 4 Tr...

Page 184: ...3UF50 compatibility mode 11 3 Diagram of diagnostics data SIMOCODE pro 184 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 185: ... as follows Snap on mounting onto a 35 mm standard mounting rail without tools Snap on mounting of basic units no tools required onto current measuring modules of 45 mm and 55 mm in width up to 100 A or 115 A UM with integrated standard mounting rail Screw fixing with fixing lugs article number 3RP1903 or 3ZY1311 0AA00 for SIMOCODE pro S and screws on a flat surface These fixing lugs are only suit...

Page 186: ...necting system interfaces configuration guidelines 12 1 Mounting SIMOCODE pro 186 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 12 1 Mounting basic unit expansion modules or the decoupling module SIMOCODE pro C V ...

Page 187: ...ring connecting system interfaces configuration guidelines 12 1 Mounting SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 187 Figure 12 2 Mounting of basic unit and multifunction module SIMOCODE pro S ...

Page 188: ...al Sequence for mounting the bus terminal on the SIMOCODE pro S basic unit Proceed as follows Table 12 1 Mounting the bus terminal on the SIMOCODE pro S basic unit Step Description 1 Screw the two PROFIBUS cables to the bus terminal as shown 2 Attach the bus terminal to the SIMOCODE pro S basic unit as shown Figure 12 3 Mounting the bus terminal on the SIMOCODE pro S basic unit ...

Page 189: ...g of current measuring modules You can attach these system components as follows Current measuring modules up to 100 A Standard mounting rail mounting or screw attachment with mounting lugs Order No 3RV2928 0B and screws for mounting on a level surface These mounting lugs are suitable only for current measuring modules and current voltage measuring modules For current measuring modules up to 25 A ...

Page 190: ...Mounting wiring connecting system interfaces configuration guidelines 12 1 Mounting SIMOCODE pro 190 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 12 4 Mounting the current measuring modules ...

Page 191: ...suitable only for current voltage measuring modules and current measuring modules For current voltage measuring modules up to 25 A you will require an additional spacer 25 mm in length Current voltage measuring modules up to 200 A Standard mounting rail or screw attachment Current voltage measuring modules up to 630 A Screw mounting Note Current voltage measuring modules with a current setting of ...

Page 192: ...elines 12 1 Mounting SIMOCODE pro 192 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 12 6 Mounting the current voltage measuring modules UM with through hole technology Figure 12 7 Mounting the current voltage measuring modules UM with bus connection system ...

Page 193: ...stall proceed as follows Table 12 2 Sequence for installing the operator panel operator panel with display Step Description 1 Make a cutout e g in the front panel or switchgear cabinet door Dimensions see figure Mounting the operator panel or figure Mounting the operator panel with display 2 Position the operator panel or the operator panel with display in the cutout 3 Snap the four mounting brack...

Page 194: ... screws To ensure that the panel will function correctly and is sealed to comply with IP54 the tightening torque of the screws provided must not be set too high when mounting and the seal must be properly fitted Note Only one connecting cable is required for connecting the operator panel with display to SIMOCODE pro see Chapter An overview of system components Page 65 Additional wiring for the pow...

Page 195: ...expansion modules and the decoupling module Removable terminals Basic units expansion modules and the decoupling module have removable terminals You do not have to detach the wiring to exchange these devices Figure 12 10 Removable terminals for basic units expansion modules or the decoupling module SIMOCODE pro C V Note The removable terminals are mechanically coded and will only fit in a certain ...

Page 196: ...guidelines 12 2 Wiring connecting SIMOCODE pro 196 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 12 11 Removable terminals for SIMOCODE pro C and pro V basic units Figure 12 12 Removable terminals for basic unit and multifunction module SIMOCODE pro S ...

Page 197: ... conductor cross sections stripped lengths and tightening torques of the cables for the removable terminals Table 12 3 Conductor cross sections stripped lengths and tightening torques of the cables for the basic units SIMOCODE pro C and pro V Removable terminals Screwdriver Tightening torque PZ2 Ø 5 to 6 mm TORQUE 7 to 10 3 lb in 0 8 to 1 2 Nm Stripped lengths Conductor cross section Solid 2x 0 5 ...

Page 198: ...ightening torques of the cables for the basic unit SIMOCODE pro S Removable terminals Screwdriver Tightening torque PZ1 Ø 4 5 mm TORQUE 5 2 to 7 0 lb in 0 6 to 0 8 Nm Stripped lengths Conductor cross section Solid 2x 0 5 to 1 5 mm2 1x 0 5 to 2 5 mm2 2x AWG 20 to 16 1x AWG 20 to 14 Finely stranded with end sleeve 2x 0 5 to 1 0 mm2 1x 0 5 to 2 5 mm2 Finely stranded without end sleeve PROFIBUS 2x 0 3...

Page 199: ...for relay outputs 1 and 2 2 Relay output OUT1 3 Relay output OUT2 4 Digital input IN3 5 Digital input IN4 T2 Thermistor connection binary PTC 6 Relay output OUT3 7 Relay output OUT3 8 24 V DC only for IN1 to IN4 9 Digital input IN1 10 Digital input IN2 T1 Thermistor connection binary PTC Lower terminals A1 Supply voltage terminal 1 A2 Supply voltage terminal 2 A PROFIBUS DP terminal A B PROFIBUS D...

Page 200: ...only for IN1 to IN4 A1 Supply voltage terminal 1 A2 Supply voltage terminal 2 A PROFIBUS DP terminal A B PROFIBUS DP terminal B SPE 1 System shielding IN1 Digital input IN1 IN2 Digital input IN2 IN3 Digital input IN3 Lower terminals T1 Thermistor connection 1 binary PTC T2 Thermistor connection 2 binary PTC IN4 Digital input IN4 13 Common potential for relay outputs 1 and 2 14 Relay output OUT1 24...

Page 201: ...nput IN3 5 Digital input IN4 T2 Thermistor connection binary PTC 6 Relay output OUT3 7 Relay output OUT3 8 24 V DC only for IN1 to IN4 9 Digital input IN1 10 Digital input IN2 T1 Thermistor connection binary PTC Lower terminals A1 Supply voltage terminal 1 A2 Supply voltage terminal 2 PORT 1 PROFINET connection 1 PORT 2 1 PROFINET connection 2 SPE 2 System shielding 1 Not available for SIMOCODE pr...

Page 202: ...lay output OUT1 3 Relay output OUT2 4 Digital input IN3 5 Digital input IN4 T2 Thermistor connection binary PTC 6 Relay output OUT3 7 Relay output OUT3 8 24 V DC only for IN1 to IN4 9 Digital input IN1 10 Digital input IN2 T1 Thermistor connection binary PTC Lower terminals A1 Supply voltage terminal 1 A2 Supply voltage terminal 2 PORT 1 PROFINET connection 1 PORT 2 PROFINET connection 2 SPE 1 Sys...

Page 203: ...asic unit There are three possibilities for powering the inputs a 24 V DC internal b 24 V DC external Input 3 is the reference potential i e three inputs are available c 24 V DC external Only possible for a basic unit with 24 V DC supply voltage Figure 12 14 24 V DC for powering the inputs All inputs work reaction free i e the signal statuses on neighboring inputs do not influence each other ...

Page 204: ...ou wish to use the A B terminals for PROFIBUS DP connect the PROFIBUS DP cable shield to the SPE PE terminal 3 Connect the equipment shield to the SPE 1 terminal 1 Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross section and with as short a cable as possible to the functional ground of the control cabinet e g to the grounded mounting plate of the control cabinet Note The ...

Page 205: ...ROFIBUS cable as shown below 2 Screw the SPE cable to the bus terminal as shown below 3 Connect the PROFIBUS cables A and B and the SPE cable to terminals A B and SPE 1 as shown below Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross section and with as short a cable as possible to the functional ground of the control cabinet e g to the grounded mounting plate of the contr...

Page 206: ...necting system interfaces configuration guidelines 12 2 Wiring connecting SIMOCODE pro 206 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 12 15 Wiring sequence of the PROFIBUS cable for SIMOCODE pro S basic units ...

Page 207: ...ovable terminals of the basic unit Step Description 1 Connect the cables to the upper and lower terminals 2 Connect the equipment shield to the SPE 1 terminal 1 Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross section and with as short a cable as possible to the functional ground of the control cabinet e g to the grounded mounting plate of the control cabinet Connection e...

Page 208: ...019 A5E40507475002A RS AD 004 Figure 12 17 Connection example SIMOCODE pro S basic unit Note Only three inputs can be used With an external 24 V DC supply only three inputs can be used see Power supply to the inputs of the basic unit above Note Baud rates PROFIBUS DP Baud rates up to 1 5 Mbits are possible via bus terminals A B ...

Page 209: ...figuration guidelines 12 2 Wiring connecting SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 209 Connection examples for SIMOCODE pro V PN pro V EIP basic units Figure 12 18 Connection examples for SIMOCODE pro V PN pro V EIP basic units ...

Page 210: ...s of the digital module Terminal Assignment Upper terminals 20 Common potential for relay outputs 1 and 2 21 Relay output OUT1 22 Relay output OUT2 23 Digital input IN1 24 Digital input IN2 25 N M for IN1 to IN4 Lower terminals 26 Digital input IN3 27 Digital input IN4 SPE 1 System shielding 1 Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross section and with as short a ca...

Page 211: ...2A RS AD 004 211 Power supply to the digital module inputs There are two possibilities for powering the inputs a Digital module with 24 V DC input supply b Digital module with 110 to 240 V AC DC input supply Figure 12 19 Power supply to the digital module inputs Digital module connection example Figure 12 20 Digital module connection example ...

Page 212: ...System shielding IN Ground for IN1 to IN4 IN4 Digital input IN4 C1 Terminal 1 3UL23 residual current transformer C2 Terminal 2 3UL23 residual current transformer Lower terminals T1 Input T1 temperature sensor T2 Input T2 temperature sensor T3 Input T3 temperature sensor 13 Common potential for relay outputs 1 and 2 14 Relay output OUT1 24 Relay output OUT2 1 Note Connect SIMOCODE pro via terminal ...

Page 213: ...for multifunction module Safety information on installing the 3UL23 residual current transformer See Chapter 14 2 5 in the Manual 3UG4 3RR2 Monitoring Relay https support industry siemens com cs ww en view 54397927 NOTICE Routing the connecting cables using shielded cables To avoid interference injection which could result in incorrect measurements route these connecting lines parallel and twisted...

Page 214: ... Upper terminals 40 Input C1 residual current transformer 43 Input C2 residual current transformer Lower terminals SPE 1 System shielding 1 Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross section and with as short a cable as possible to the functional ground of the control cabinet e g to the grounded mounting plate of the control cabinet NOTICE Types of ground fault modu...

Page 215: ...s 3UL22 3UL23 is connected to terminals C1 and C2 of the corresponding ground fault module Information on installing the residual current transformer 3UL23 See Manual 3UG4 3RR2 Monitoring Relay https support industry siemens com cs ww en view 54397927 Chapter 13 2 5 NOTICE Routing the connecting cables using shielded cables To avoid interference injection which could result in incorrect measuremen...

Page 216: ...r 3 53 Input T2 temperature sensor 1 54 Input T2 temperature sensor 2 55 Input T2 temperature sensor 3 Lower terminals 56 Input T1 temperature sensor 1 to 3 57 Input T1 temperature sensor 1 to 3 SPE 1 System shielding 1 Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross section and with as short a cable as possible to the functional ground of the control cabinet e g to the ...

Page 217: ...ting system interfaces configuration guidelines 12 2 Wiring connecting SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 217 Temperature module connection example Figure 12 23 Temperature module connection example ...

Page 218: ...assignment of the removable terminals of the analog module Terminal Assignment Upper terminals 30 Analog input IN1 31 Analog input IN2 33 Analog input IN1 34 Analog input IN2 Lower terminals 36 Analog output OUT 37 Analog output OUT SPE 1 System shielding 1 Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross section and with as short a cable as possible to the functional gro...

Page 219: ...onnecting system interfaces configuration guidelines 12 2 Wiring connecting SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 219 Analog module connection example Figure 12 24 Analog module connection example ...

Page 220: ...ws the assignment of the removable terminals Table 12 17 Pin assignment of the removable terminals of the decoupling module Terminal Assignment Upper terminals Lower terminals SPE 1 System shielding 1 Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross section and with as short a cable as possible to the functional ground of the control cabinet e g to the grounded mounting p...

Page 221: ... expansion modules and the decoupling module Connect the equipment shield to the SPE terminal 12 2 2 Wiring digital modules DM F Local and DM F PROFIsafe Safety guidelines See Manual Fail safe Digital Modules SIMOCODE pro https support automation siemens com WW view en 50564852 Chapter Mounting and connection WARNING Loss of safety function is possible For the 24 V DC power supply always use an SE...

Page 222: ... 66 61 67 Relay enabling circuit 1 NO 62 68 Relay enabling circuit 2 NO Y12 Y22 Sensor input channel 1 channel 2 T1 T2 Supply for sensor inputs 24 V DC pulsed Y33 Start button start after rising and falling edge Y34 Feedback circuit Lower terminals A1 Power supply connection 110 to 240 V AC DC or 24 V DC A2 N or 24 V M Ground reference potential for sensor inputs 3UF7320 1AU00 0 only 1 Cascading i...

Page 223: ...it 1 NO 82 88 Relay enabling circuit 2 NO 83 IN1 85 IN2 89 IN3 Digital module inputs 1 2 3 84 Power supply diigital module inputs 1 to 3 24 V DC 90 T Feedback circuit supply FBC 24 V DC 91 FBC Feedback circuit Lower terminals A1 Power supply connection 110 to 240 V AC DC or 24 V DC A2 N or 24 V M Ground reference potential inputs only 3UF7320 1AU00 0 1 Cascading input T3 Supply for sensor inputs 2...

Page 224: ...ircuit detection 2 NCs 2 channels monitored start WARNING Fuse protection required Always install the prescribed fuse protection This ensures safe tripping in the event of a fault Figure 12 26 Connection example for DM F Local with cross circuit detection 2 NCs 2 channels monitored start For further connection examples See Manual Fail safe Digital Modules SIMOCODE pro https support automation siem...

Page 225: ...dule DM F PROFIsafe connection example WARNING Fuse protection required Always install the prescribed fuse protection This ensures safe tripping in the event of a fault Figure 12 27 Block diagram of DM F PROFIsafe Connection examples fail safe digital module DM F See Manual Fail safe Digital Modules SIMOCODE pro https support automation siemens com WW view en 50564852 ...

Page 226: ...A to 630 A also for direct connection to Siemens contactors The following table shows the various current measuring modules Table 12 20 Current measuring modules Current measuring module Version 3UF7100 1AA00 0 0 3 to 3 A Ø feed through openings 7 5 mm Through hole connection 3UF7101 1AA00 0 2 4 to 25 A Ø feed through openings 7 5 mm 3UF7102 1AA00 0 10 100 A Ø feed through openings 14 mm 3UF7103 1...

Page 227: ...n Note When connecting or routing the cables of the individual phases of the main circuit ensure correct assignment of the phases on the current measuring module and correct routing direction Please note the information in the Operating Instructions You will also find the Operating Instructions for SIMOCODE pro at Operating instructions https support industry siemens com cs ww en ps 16027 man ...

Page 228: ... 004 12 2 4 Wiring of current voltage measuring modules Selection Select the appropriate current voltage measuring module according to the motor current Through hole connection up to 200 A The cables of the three phases are passed through the feed through openings Bus connection system from 20 A to 630 A also for direct connection to Siemens contactors ...

Page 229: ...3 4 A 3 3UF7120 1AA01 0 0 3 4 A Ø feed through openings 7 5 mm Through hole connection 1 3UF7111 1AA00 0 2 4 25 A 2 3UF7111 1AA01 0 3 40 A 3 3UF7121 1AA01 0 3 40 A Ø feed through openings 7 5 mm 1 3UF7112 1AA00 0 10 100 A 2 3UF7112 1AA01 0 10 115 A 3 3UF7122 1AA01 0 10 115 A Ø feed through openings 14 mm 1 3UF7113 1AA00 0 20 200 A 2 3UF7113 1AA01 0 20 200 A 3 3UF7123 1AA01 0 20 200 A Ø feed throug...

Page 230: ...voltage Note Measurement of voltage or power related variables Connect the main circuit L1 L2 L3 of a current voltage measuring module to the clamps L1 L2 L3 of the removable terminal with a 3 core cable The supply cables may require additional cable protection for example via short circuit proof cable or fuses Note When connecting or routing the cables of the individual phases of the main circuit...

Page 231: ...TORQUE 4 4 to 5 3 lb in 0 5 to 0 6 Nm Stripped lengths Conductor cross section Solid 1x 0 25 2 5 mm2 1x AWG 24 to 14 2x 0 25 1 mm2 2x AWG 24 to 18 Finely stranded with end sleeve Table 12 23 Conductor cross sections stripped lengths tightening torques of conductors of the 2nd generation 120 mm and 145 mm current voltage measuring modules Removable terminals Screwdriver Tightening torque PZ 2 5 6 m...

Page 232: ...ng modules Removable terminals Screwdriver Tightening torque PZ2 Ø 5 to 6 mm TORQUE 7 to 10 3 lb in 0 8 to 1 2 Nm Stripped lengths Conductor cross section Solid 1x 0 5 4 mm2 1x AWG 20 to 12 2x 0 5 2 5 mm2 2x AWG 20 to 14 Finely stranded with without end sleeve 1x 0 5 2 5 mm2 1x AWG 20 to 14 2x 0 5 1 5 mm2 2x AWG 20 to 16 Pin assignments of the removable terminals of the 1st generation current volt...

Page 233: ...ondary current of the external current transformer is the primary current of the SIMOCODE pro current measuring module Note If the main circuit is using rated current the secondary current of the current transformer must be within the setting range of the current measuring module used Figure 12 29 Measuring current with an external 3UF18 current transformer Transformation ratio The transformation ...

Page 234: ...actor 5P10 or 10P10 Accuracy class 1 Example 1 3UF1868 3GA00 current transformer Primary current 820 A at nominal load Secondary current 1 A SIMOCODE pro with 3UF7100 1AA00 0 current measuring module current setting 0 3 A to 3 A This means The secondary current of the current transformer is 1 A at rated load and is therefore within the 0 3 to 3 A setting range of the current measuring module used ...

Page 235: ...rrent measuring module used The secondary current must be boosted by multiple looping of the secondary cables through the feed through openings of the current measuring module Double looping results in 2 x 0 25 A 0 5 A The current setting Is to be parameterized in SIMOCODE pro is 0 5 A Figure 12 31 Example 2 of 2 for measuring current with an external 3UF18 current transformer Note If the SIMOCODE...

Page 236: ...side For outgoing connecting cables leading to an expansion module or operator panel or for PC cables memory modules or addressing plugs Current measuring modules and current voltage measuring modules have one system interface Bottom or front For incoming connecting cable from the basic unit Expansion modules have two interfaces on the front Left For incoming connecting cables from the upstream ex...

Page 237: ...module current measuring modules and current voltage measuring modules Examples of connection of system components to the system interface and system structure Close system interfaces not in use with the system interface cover see Closing the system interfaces with the system interface cover Page 247 WARNING System interface on the operator panels degree of protection IP54 To ensure degree of prot...

Page 238: ...em interfaces SIMOCODE pro 238 System Manual 05 2019 A5E40507475002A RS AD 004 The following figure shows an example for SIMOCODE pro C V of connecting system components to the system interfaces Figure 12 32 Example of system interfaces SIMOCODE pro C V with system component IM UM ...

Page 239: ...A5E40507475002A RS AD 004 239 The following figure shows an example for SIMOCODE pro S of connecting system components to the system interfaces Figure 12 33 Example of system interface SIMOCODE pro S The following figure shows an example of a SIMOCODE pro V system installation Figure 12 34 Example of SIMOCODE pro V installation ...

Page 240: ...s configuration guidelines 12 3 System interfaces SIMOCODE pro 240 System Manual 05 2019 A5E40507475002A RS AD 004 The following figure shows an example of a SIMOCODE pro S system installation Figure 12 35 Example of SIMOCODE pro S installation ...

Page 241: ...nterface Proceed as follows Table 12 25 Connecting to the system interface Step Description 1 Place the plug in the plug shaft keeping it is as straight as possible Ensure the locking mechanisms of the connector slot audibly snap onto the connector enclosure 2 System interfaces not in use can be closed using the system interface cover Figure 12 36 Sequence for connecting cables to the system inter...

Page 242: ...nnected to the right hand system interface of the decoupling module Memory modules addressing plugs or PC cables will not be recognized there Note Observe the color coding of the connecting cable see diagram 12 3 3 System interfaces on the digital modules DM F Local and DM F PROFIsafe See System Manual SIMOCODE pro fail safe digital modules https support automation siemens com WW view en 50564852 ...

Page 243: ...d here Front system interface This is normally accessible on an integrated operator panel Components are only connected directly when needed and removed again after use These can be Memory module Addressing plug PC cable for connecting a PC PG Cover if the system interface is not in use WARNING Hazardous voltage Connect the system interfaces only when they are fully de energized WARNING System int...

Page 244: ...m components to the system interface Step Description 1 Place the plug in the plug shaft keeping it is as straight as possible Ensure the locking mechanisms of the connector slot audibly snap onto the connector enclosure The incoming connecting cable is connected on the rear 2 System interfaces not in use can be closed using the system interface cover Note Throughout connection you can place the c...

Page 245: ...ing system interfaces configuration guidelines 12 3 System interfaces SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 245 Figure 12 37 Sequence for connecting cables to the system interface of the operator panel ...

Page 246: ...stem interfaces configuration guidelines 12 3 System interfaces SIMOCODE pro 246 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 12 38 Sequence for connecting cables to the system interface of the operator panel with display ...

Page 247: ...ing the system interface with the system interface cover Figure 12 39 Examples of closing the system interface with the system interface cover WARNING System interface on the operator panels degree of protection IP54 To ensure degree of protection IP 54 press the cover into the socket as far as it will go when it is used for the first time When fastening the operator panel with the screws supplied...

Page 248: ...terminals A B SIMOCODE pro C 12 Mbaud 1 5 Mbaud SIMOCODE pro S 1 5 Mbaud SIMOCODE pro V 12 Mbaud 1 5 Mbaud Note The 9 way SUB D connection is an alternative to the A B terminals Sequence for connecting PROFIBUS DP to the SIMOCODE pro C and SIMOCODE pro V basic units Proceed as follows Table 12 27 Sequence for connecting PROFIBUS DP to the basic unit Step Description 1 Connect the PROFIBUS DP cable...

Page 249: ...cable outlet order number 6GK1901 1BB10 2AA0 or Siemens IE FC RJ45 PLUG 90 2x2 RJ45 connector 10 100MBIT S with robust metal housing and Fast Connect connection method for IE FC Cable 2x2 90 cable outlet order number 6GK1901 1BB20 2AA0 Sequence for connecting ETHERNET to the basic unit Table 12 28 Connecting the ETHERNET cable to the basic unit pro V Step Description 1 Connect the Ethernet cable t...

Page 250: ...fer rate for both connection methods is 57 600 bps NOTICE 9 pin sub D connection The 9 way sub D connection is an alternative to the A B terminals Connecting Modbus RTU to the SIMOCODE pro V Modbus basic unit via the device terminals Terminal assignment Terminal Modbus signal A D0 or DA B D1 or DB SPE Cable shielding Connecting Modbus RTU to the SIMOCODE pro V Modbus basic unit via the sub D conne...

Page 251: ...OFIBUS DP see RS485 bus connector https mall industry siemens com mall en WW Catalog Products 9300041 tree CatalogTre e in the Industry Mall NOTICE Using the PROFIBUS DP connector When the PROFIBUS DP connector is used the bus terminator does not conform to the Modbus specification Possible functional constraints resulting from the use of the PROFIBUS DP bus terminator with a MODBUS TCP are the us...

Page 252: ...lation guidelines In the case of electric PROFIBUS networks note also the PROFIBUS DP FMS installation guidelines defined by the PROFIBUS user organization These contain important information about cable routing and the commissioning of PROFIBUS networks Publisher PROFIBUS Nutzerorganisation e V Haid und Neu Strasse 7 76131 Karlsruhe Germany Phone 49 721 965 85 90 Fax 49 721 965 85 89 Internet PRO...

Page 253: ...ven when MCC plug in units have been removed The bus termination module can also be utilized when a standard SUB D plug cannot be used for the last device on a bus line The 3UF1900 1KA00 bus termination module can be connected to either a 220 230 V 380 400 V 115 120 V or 24 V AC supply The 3UF1900 1KB00 type can be used for a 24 V DC supply Note Use of SIMOCODE pro S basic units In particular when...

Page 254: ...und Neu Strasse 7 76131 Karlsruhe Germany Phone 49 721 965 8590 Fax 49 721 965 8589 Internet PI PROFIBUS PROFINET International Home http www profibus com PROFINET installation guidelines PROFINET planning Version 1 04 Order No 8 061 Language German PROFINET installation Version 1 0 Order No 8 071 Language German PROFINET commissioning Version 1 01 Order No 8 081 Language German PROFINET commissio...

Page 255: ...IMOCODE pro S basic unit 3ZX1012 0UF70 2BA1 Operator panel 3ZX1012 0UF72 1AA1 Operator panel adapter 3ZX1012 0UF78 2BA1 Operator panel with display 3ZX3012 0UF72 2AA1 Digital module 3ZX1012 0UF73 1AA1 DM F Local fail safe digital module 3ZX1012 0UF73 1BA1 DM F PROFIsafe fail safe digital module 3ZX1012 0UF73 3BA1 Expansion modules 3ZX1012 0UF75 1BA1 Multifunction module 3ZX1012 0UF76 1AA1 Current ...

Page 256: ... or USB interface The PC PG is connected to the system interface with a PC cable With an automation system and or SIMOCODE ES software via PROFIBUS DP For this purpose the PROFIBUS DP cable is connected to the PROFIBUS DP interface of the basic unit With the initialization module in which the parameters have already been saved from a basic unit The initialization module is permanently installed in...

Page 257: ...to Step 2 Otherwise carry out diagnostics according to the LED display For more information see Chapter Diagnostics via LED display on the basic unit and on the operator panel PROFIBUS Page 259 Try to rectify the fault 2 If you wish to make SIMOCODE pro available on the PROFIBUS DP set the PROFIBUS DP address For more information see Chapter Setting the PROFIBUS DP address Page 258 3 Parameterize ...

Page 258: ...l a device driver for the parameterization cable when using the USB PC cable for the first time 3 Observe the status LED on the basic unit The Device LED should light up green SIMOCODE pro can be started up 4a Setting the address of a device configured in SIMOCODE ES TIA Portal as started in steps 2 and 3 Under Parameters Fieldbus interface set the Station address to the required address and then ...

Page 259: ...AULT on Parameterize again then switch the control voltage off and on again Basic unit defective also GEN FAULT on Replace the basic unit Red flashing Memory module addressing plug or expansion modules defective also GEN FAULT on flashing Reprogram replace the memory module replace the expansion modules Off Supply voltage too low Check whether the supply voltage is connected switched on Bus Bus st...

Page 260: ...nnected lighted or flashing Continue with step 2 Otherwise carry out diagnostics according to the LED display For more information see Chapter Diagnostics via LED display on the basic unit and on the operator panel PROFINET Page 264 Try to rectify the fault 2 If you want to make SIMOCODE pro available to PROFINET you must set the IP parameters and the PROFINET device names For more information see...

Page 261: ...ect New Add a new device by double clicking the button Add new device in the project navigator and select the application in the device wizard The selected application corresponds to the description in the manual SIMOCODE pro Application examples https support industry siemens com cs ww en view 109743959 Check the device configuration and adapt it to the actual configuration if applicable Select t...

Page 262: ... device name to match the configuration in the automation system 15 Activate the Overwrite device name in device checkbox if you want to transfer the device name to the device 16 If necessary select the Web server activated checkbox 17 If necessary select the OPC UA server activated checkbox 18 Select the Activate NTP synchronization checkbox if you want to synchronize the unbuffered real time clo...

Page 263: ...CODE ES TIA Portal If the internal realtime clock of the devices is not automatically synchronized via NTP you can make the setting manually with SIMOCODE ES To do so follow these steps Set the time manually after switch on or recovery of the supply voltage Step Description 1 Go online e g via Online Diagnostics Accessible devices 2 In the project navigator double click Commissioning Click on Comm...

Page 264: ... replace the expansion modules Off Supply voltage too low Check whether the supply voltage is connected switched on Green flashing PE energy saving mode active _ Bus Bus status Off No communication with the IO Controller of the PLC PCS via PROFINET Connect the bus or check PROFINET parameters IP parameters device name Green Communication with the IO Controller of the PLC PCS via PROFINET is active...

Page 265: ...he power supply In a fault free state the Device LED should light up green 2 Connect the PC PG to the system interface with the PC cable see the figure below 3 Parameterize SIMOCODE pro or check the existing parameterization with a PC on which SIMOCODE ES TIA Portal is installed 4 If automatic baud rate detection is activated the Bus LED flashes green as soon as the setting selected by the control...

Page 266: ...undamental steps Guided Tour https www industry siemens com topics global en tia portal tia portal framework tabcardpages Pages guided tour aspx Device addressing As supplied the default setting for the device address 126 This must be reassigned when commissioning the devices Setting the Modbus RTU address via addressing plug Proceed as follows Table 13 10 Setting the Modbus RTU address via addres...

Page 267: ...s follows Table 13 11 Setting the Modbus RTU address with SIMOCODE ES TIA Portal Step Description 1 Plug the PC cable into the system interface 2 Start SIMOCODE ES 3 Select Online Go online or click the Go online button Communication parameters The following Modbus communication parameters can be set in the SIMOCODE ES TIA Portal software under Parameters Modbus Figure 13 4 Modbus settings ...

Page 268: ...mber of stop bits and the selected parity of the Modbus interface can be set here The following settings are possible 8E1 1 stop bit even parity 8O1 1 stop bit odd parity 8N2 2 stop bits no parity 8N1 1 stop bit no parity Wait time wait time default value The time duration of the pause between a received request and the reply from SIMOCODE pro can be set with the Wait time and Wait time default va...

Page 269: ...ring time e g as the result of an interruption of the Modbus connection The Status bus o k can always be evaluated If SIMOCODE pro is cyclically exchanging data with the PLC Status Bus o k is set to 1 PLC PCS monitoring With this type of monitoring the Fault PLC PCS message is generated if PLC PCS monitoring is active The input PLC PCS monitoring input switches to logic zero when in the Remote ope...

Page 270: ...cable is connected lighted or flashing Continue with step 2 Otherwise carry out diagnostics according to the LED display For more information see Chapter Diagnostics via LED display on the basic unit and on the operator panel with EtherNet IP Page 274 Try to rectify the fault 2 If you want to make SIMOCODE pro available to EtherNet IP you must set the IP parameters and the device name For more inf...

Page 271: ... pro Application examples https support industry siemens com cs ww en view 109743959 Check the device configuration and adapt it to the actual configuration if applicable Select the communication settings under Parameters Ethernet parameters and set the IP parameters and the device name Under Parameters Motor protection set the current setting and if applicable other parameters Adapt other paramet...

Page 272: ... Overwrite IP parameters in device checkbox must be selected Choose the IP parameters to match the configuration in the automation system If the IP parameters are assigned by the IO controller in the automation system no setting is necessary here and the Overwrite IP parameters in device checkbox must not be selected 1 12 Enter the IP address 13 Activate the checkbox Use router if you want to use ...

Page 273: ...er with SIMOCODE ES If the internal realtime clock of the devices is not automatically synchronized via NTP you can make the setting manually with SIMOCODE ES To do so follow these steps Set the time manually after switch on or recovery of the supply voltage Step Description 1 Start SIMOCODE ES 2 Establish an online connection 3 Set the device internal real time clock via Commissioning Command Set...

Page 274: ...ective also GEN FAULT on flashing Reprogram replace the memory module replace the expansion modules Off Supply voltage too low Check whether the supply voltage is connected switched on Green flashing PE energy saving mode active _ Bus Bus status Off No communication with a controller active Connect the bus or check Ethernet parameters IP parameters device name Green flashing Communication with a c...

Page 275: ...uire regular professional maintenance for example to avoid production losses due to plant downtimes Preventive maintenance ensures that all components are always kept in perfect working order Reading out statistical data SIMOCODE pro makes statistical data available that can for example be read out with SIMOCODE ES TIA Portal under Commissioning Service Data Statistical Data For example based on M...

Page 276: ...Commissioning service troubleshooting 13 3 Service SIMOCODE pro 276 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 13 6 Reading out statistical data ...

Page 277: ...arameters will be saved in the memory module After successful data transfer the Device LED flickers yellow for approx 3 seconds 2 If necessary unplug the memory module from the system interface Saving parameters from the memory module into the basic unit Note This function will not be available if the TEST RESET button has been disabled Proceed as follows Table 13 16 Saving parameters from the mem...

Page 278: ... clicking it 7 Double click on Update accessible devices 8 Select Online Upload device as new station hardware and software 9 Save the project Note This function will not be available if the TEST RESET button has been disabled Saving parameters from a SIMOCODE ES file into the basic unit Proceed as follows Table 13 18 Saving parameters from a SIMOCODE ES file into the basic unit Step Description 1...

Page 279: ...erminals to replace the components Replacing the basic unit Proceed as follows Table 13 19 Replacing the basic unit Step Description 1 Save the parameters For information on this see Chapter Backing up and saving parameters Page 277 2 Switch off the main power for the unit feeder and the power supply for the basic unit 3 Withdraw the PC cable if necessary then remove the cover or the connecting ca...

Page 280: ...ows Table 13 21 Replacing a DM F Step Description 1 First switch off the main power for the feeder and then the supply voltage for the basic unit and the DM F 2 Withdraw the PC cable if necessary then remove the cover or the connecting cable from the system interface 3 Withdraw the removable terminals You do not need to detach the wiring 4 Dismantle the DM F 5 Withdraw the removable terminals from...

Page 281: ...itch off the main power for the unit feeder and the power supply for the basic unit 2 Pull out the connecting cable from the system interface 3 Remove the removable terminal from the module as illustrated below current voltage measuring modules only 4 Disconnect the three cables of the three phases of the main circuit 5 Replace the module see Chapter Mounting of current measuring modules Page 189 ...

Page 282: ...eplacing a 1st generation current voltage measuring module UM with a 2nd generation current voltage measuring module UM WARNING Replacing current measuring modules and current voltage measuring modules The main power for the feeder and the supply voltage for the basic unit must be switched off before replacing current measuring modules and current voltage measuring modules ...

Page 283: ...114 1BA01 0 Ie 20 200 A 3UF7114 1BA00 0 Ie 20 200 A 13 3 4 Exchanging a 3UF52 operator panel for a 3UF720 operator panel To exchange a 3UF52 operator panel for the smaller 3UF720 operator panel proceed as follows Table 13 23 Exchanging a 3UF52 operator panel for a 3UF720 operator panel Step Description 1 Unscrew the four mounting bracket screws and remove the 3UF52 operator panel from the front pa...

Page 284: ...ioning service troubleshooting 13 3 Service SIMOCODE pro 284 System Manual 05 2019 A5E40507475002A RS AD 004 Figure 13 8 Mounting the operator panel adapter 1 Figure 13 9 Mounting the operator panel adapter 2 ...

Page 285: ...basic unit Proceed as follows also deletes any previous password setting Table 13 24 Restoring the factory settings with the TEST RESET button Step Description 1 Switch off the supply voltage for the basic unit 2 Press the TEST RESET button on the basic unit and keep it pressed 3 Switch on the supply voltage for the basic unit The Device LED lights up yellow 4 Release the TEST RESET button after a...

Page 286: ...mponents Various device components of the SIMOCODE pro system allow a firmware update to be performed For example the basic unit SIMOCODE pro V EIP The current firmware versions can be obtained on request from Support Request see Support Request https support industry siemens com My ww en requests The firmware update can be performed with the SIMOCODE ES software TIA Portal or with STEP 7 It is to...

Page 287: ...t Request Using the Support Request form in Online Support you can send your query directly to our Technical Assistance After describing your query in a few guided steps you will immediately be provided with possible suggestions for solving the problem Support Request Internet https support industry siemens com My ww en requests ...

Page 288: ...vice is supplied with control supply voltage The Error Fault and Power On events are logged Each of these events is given a time stamp Error Fault The last 21 errors are stored in a ring buffer the incoming error rising edge is always logged An outgoing error falling edge will not be logged Power on If the most recent entry is Power On this is not logged multiple times Instead the error number is ...

Page 289: ...Commissioning service troubleshooting 13 4 Troubleshooting SIMOCODE pro System Manual 05 2019 A5E40507475002A RS AD 004 289 Example Figure 13 10 Example of event logging using the SIMOCODE ES TIA Portal ...

Page 290: ...DM F Local enabling circuit 0 1 or DM F PROFIsafe enabling circuit 0 1 Line 2 DM F Local enabling circuit 1 0 or DM F PROFIsafe enabling circuit 1 0 The current DIP switch position of the DM F Local and or the DM F PROFIsafe is displayed under DIP switch position DM F during the last event See also Chapter Data record 72 Error buffer in the manual SIMOCODE pro Communication https support industry ...

Page 291: ... for positioner control function The change over contacts of the limit switch do not issue an antivalent signal Limit switch defective open circuit limit switch Tripped Configuration error The configured unit configuration does not match the actual configuration Check whether all the configured components are available Check the actual configuration with Configuration Clear the fault reset Tripped...

Page 292: ...tion that is being driven by the motor Tripped 42 Trip level U undershot The voltage in the motor feeder has undershot the trip level Possible causes Undervoltage in the network Fuse has tripped Check the motor feeder Tripped 45 Trip level 0 4 20 mA undershot The measured value at the analog input has undershot the trip level Check the measuring station Tripped 47 Trip level 0 4 20 mA overshot The...

Page 293: ...f the DM F are closed again Acknowledge with Reset if auto reset is not active Tripped 66 DM F test requirement The enabling circuits of the DM F Local or DM F PROFIsafe have not been opened and closed again within the configured time period The function of the enabling circuit relay contacts can only be tested when they are switched Perform a function test Please apply the maintenance measures pr...

Page 294: ...orque switches have activated simultaneously The motor feeder has been turned off Open circuit torque switch Torque switch is defective Tripped 13 Double 1 Both limit switches have activated simultaneously Limit switch defective Tripped 14 End position Except positioner 5 control function The state of the limit switches has changed without a command positioner has left the end position without a c...

Page 295: ...otection of the initialization module Initialization module read in The parameters of the initialization module were read into SIMOCODE Initialization module programmed The reparameterization was accepted in the initialization module Initialization module cleared The initialization module has been cleared and is now back in the as delivered condition Internal ground fault Internal ground fault mon...

Page 296: ...data is incorrect The designation of the incorrect parameter can be found via the number byte No in Chapter Tables in the manual Parameterizing SIMOCODE pro 4 Clear the fault reset Tripped 4 Parameter is incorrect Event category The parameter data transferred to the unit is incorrect Errors in the parameter data can occur for example if the device has not been parameterized with SIMOCODE ES TIA Po...

Page 297: ...t Tripped 25 Feedback FB OFF The current flow in the motor feeder has been interrupted without the motor feeder being turned off The main circuit has been interrupted fuse circuit breaker main switch The motor contactor or contactor control is defective Reset Tripped 11 Feedback FB ON Current is flowing in the motor feeder without the motor feeder being switched on Contactor contacts have been man...

Page 298: ...upted Check the bus connection plugs cables etc Reset auto reset Tripped 5 Fault PLC PCS The PLC that controls the feeder was or is in STOP mode Check the operating state of the PLC Reset auto reset Tripped 6 Fault antivalence The limit switches are not reporting any antivalent signals Limit switch open circuit Please check the positioner application and the limit switches Counter command OPEN CLO...

Page 299: ... off by a test trip Reset Tripped 65 Thermistor trip level Thermistor protection response The temperature of the motor is too high Please check the motor and the application that is being driven by the motor The motor cannot be switched on again until the temperature has reached the reset point of the thermistor Reset auto reset Tripped 31 Thermistor open circuit An open circuit has occurred in th...

Page 300: ... causes Phase failure Fault in the motor windings Check the motor feeder and the motor The motor can be switched on again after the cooling down period has expired or after an emergency start Reset auto reset Tripped 27 Prewarning overload I 115 The motor feeder is in overload operation If this condition continues to persist the motor feeder will trip within a short period of time due to overload ...

Page 301: ...level Check the measuring station Permissible number of starts exceeded The permissible number of starts in the monitoring timeframe has already been exceeded The next start should not be carried out until the interlocking time has expired Reset Tripped 52 1 See also Error number in Chapter Data record 72 Error buffer in the manual SIMOCODE pro Communication https support industry siemens com cs w...

Page 302: ...Commissioning service troubleshooting 13 4 Troubleshooting SIMOCODE pro 302 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 303: ...4 1 14 1 1 Motor protection functions overload protection thermistor protection Module integration The motor protection functions overload protection thermistor protection are implemented in the following modules 3UF70 basic units 3UF71 current voltage measuring modules 3UF73 digital modules 3UF76 multifunction modules ...

Page 304: ...ollowing notes and standards IEC 60079 14 EN 60079 14 DIN VDE 0165 1 Electrical equipment for locations with explosive gas atmosphere Electrical installations in hazardous areas except mines IEC 60079 17 EN 60079 17 DIN VDE 0165 10 1 Electrical equipment for locations with explosive gas atmosphere Testing and maintenance of electrical installations in hazardous areas except mines DIN EN 50495 Safe...

Page 305: ... 14 1 3 1 Operating Instructions NOTICE SIMOCODE pro Operating Instructions Please observe the SIMOCODE pro Operating Instructions enclosed with the devices You can find the Operating Instructions for SIMOCODE pro listed in Chapter General information about commissioning and service Page 255 or at Operating Instructions https support industry siemens com cs ww en ps 16027 man in the Industry Onlin...

Page 306: ...teristic with 3UF710 current voltage measuring modules and 3UF711 1AA00 0 1st generation current voltage measuring modules Motor 500 V 50 60 Hz 110 kW 156 A temperature class T3 time TE 11 s IA Is 5 5 Figure 14 1 Tripping conditions of the Ex e motor selected CLASS 10 when using a 3UF710 current measuring module The latest tripping characteristics for SIMOCODE pro can be found in the Industry Onli...

Page 307: ...1AA01 0 2nd generation current voltage measuring module is used then the tripping characteristic remains that of the 1st generation current voltage measuring module If only the hardware of the measuring module is replaced this does not result in any change to the tripping behavior 14 1 3 3 SIMOCODE pro with thermistor input On 3UF70 you can use temperature sensor type A with a characteristic accor...

Page 308: ...res of the motor supply cable or other main supply cables Shielded control cables should be used if extremely inductive or capacitive interference is expected as a result of power cables routed in parallel Maximum cable lengths of the sensor circuit cables Table 14 2 Maximum cable length of the sensor circuit cables Cable cross section Cable lengths single at the thermistor input Without short cir...

Page 309: ... sections Choose a sufficient cable cross section especially for heavy starting motors CLASS 20 to CLASS 40 see Chapter Short circuit protection with fuses for motor feeders for short circuit currents up to 100 kA and 690 V for 1st generation current voltage measuring module Page 364 14 1 3 7 Test Testing general information SIMOCODE pro offers users a convenient method of checking the complete mo...

Page 310: ...are deactivated The contactor control can only be shut down by means of the Test 1 function block and in the Local 1 3 operating mode using the TEST RESET button on the basic device operator panel The following table shows the test phases performed when the TEST RESET button is pressed for the required length of time Table 14 3 States of the status LEDs contactor controls during testing Test phase...

Page 311: ...fe expansion module 3UF732 3UF733 may be used and only if connected to the corresponding contactor controls QE of the control function WARNING The 3UF7 is not suitable for installation in hazardous areas The device is only allowed to be installed in a control cabinet with the minimum degree of protection of IP 4x If installed in hazardous areas there must be no ignition hazard from the 3UF7 Approp...

Page 312: ...HMax SIMOCODE 3 10 6 1 h PFD3a 3 10 2 HFT 0 single channel system TUL 20 years The failure rate was specified for a maximum ambient temperature of 60 C The requirements demanded of SIL 1 are fulfilled with a reserve of 70 for sensors and actuators 14 1 4 Maintenance and repairs These devices are maintenance free WARNING Repairs Repairs to the device may only be carried out by the manufacturer 14 1...

Page 313: ...ill find further information on the Internet Internet https www siemens com simocode Information and Download Center https www siemens com sirius infomaterial Product Information System ProdIS https support industry siemens com cs ww en ps Service and support https support industry siemens com My ww en requests ATEX https www siemens com sirius atex Certificates https support industry siemens com ...

Page 314: ...ards Information and standards Dry running protection for centrifugal pumps by active power monitoring type of ignition protection b Monitoring systems against dry running are one of the elements required to ensure the safe operation of centrifugal pumps in hazardous areas SIMOCODE pro is a safety controlling or regulating device intended to work autonomously SIMOCODE pro corresponds to the requir...

Page 315: ...cessary to carefully observe the following notes and standards IEC 60079 14 EN 60079 14 DIN VDE 0165 1 Electrical apparatus for explosive gas atmospheres Electrical installations in hazardous areas other than mines IEC 60079 17 EN 60079 17 DIN VDE 0165 10 1 Electrical apparatus for explosive gas atmospheres Explosive atmospheres Electrical installations inspection and maintenance other than mines ...

Page 316: ...o be protected which is installed in the hazardous area or in which a hazardous area may be present The protection function of the SIMOCODE pro device is achieved by monitoring avoiding ignition sources on the device to be protected centrifugal pump by preventing dry running All valid device combinations see Module integration Page 314 are permitted For explosion protection outside of the equipmen...

Page 317: ... the overall protection concept of the operator The devices modules are also marked with the following warning WARNING this enclosure contains equipment forming part of an ignition protection system in accordance with ISO 80079 37 NOTICE Monitoring equipment required Take steps to ensure that the system cannot operate without any additional monitoring equipment required by the overall ignition pro...

Page 318: ... the centrifugal pump and the manufacturer of the motor used to drive the pump Observe the operating instructions from the manufacturer of the centrifugal pump that is to be protected against dry running as well as those from the manufacturer of the motor used to drive the pump 14 2 3 2 General information on installation and commissioning WARNING Qualified personnel required All work involved in ...

Page 319: ...The equipment may not be used as a device for control of ignition sources for monitoring the liquid filling of a centrifugal pump installed in a potentially explosive atmosphere until the combination pump motor shutdown has been successfully tested NOTICE Checking the set parameter values Check the parameter values that have been set with respect to their suitability for the protection function in...

Page 320: ...ssed If the trip level is still undershot after expiry of tBRIDGE then the delay time tV TRIP starts to run from this instant Parameters can be entered directly in SIMOCODE ES To determine the trip level you must perform an active power measurement with the corresponding 3UF7 system beforehand You will find the parameters in the project for the respective SIMOCODE pro device in the parameter edito...

Page 321: ...r threshold is set to Trip Note Default setting for response The response of the dry running protection at PTRIP lower threshold is preset to Trip Note Setting the warning level You have the option of configuring an additional warning level for undershooting of active power using the Active power monitoring function see Chapter Active power monitoring in the manual Parameterizing SIMOCODE pro http...

Page 322: ...hardware test current feedback motor protection tripping see below The test can be carried out using the TEST RESET buttons provided or automatically via the bus It is not necessary to load the test variable active power to check if the measured values are correct Note Must be carried out periodically You must repeat the general system tests at least every 3 years cf IEC 60079 17 Section 4 4 2 Tes...

Page 323: ...nt With main current OK Fault OK Fault Hardware test lamp test 2 s DEVICE LED orange green orange green GEN FAULT LED Contactor control Unchanged Unchanged Unchanged Unchanged Show QL Results of the hardware test lamp test 2 5 s DEVICE LED green red green red GEN FAULT LED Contactor control Unchanged Deactivated Unchanged Deactivated Relay test 5 s DEVICE LED green red green red GEN FAULT LED Cont...

Page 324: ... trip level of the active power monitoring PTRIP and for the delay time for ongoing operation tV TRIP If necessary carry out a teach in to determine the trip level see Chapter Dry running protection for centrifugal pumps in the manual Parameterizing SIMOCODE pro https support industry siemens com cs ww en view 109743958 Set the start up bridging time tBRIDGE to 0 s Start the centrifugal pump fille...

Page 325: ...the protection function only the relay outputs of the 3UF70 basic unit of a monostable digital module 3UF730 of a multifunction module 3UF76 or of a fail safe expansion module 3UF732 3UF733 may be used and only if connected to the corresponding contactor controls QE of the control function WARNING Electrical isolation required For SIMOCODE pro devices with a 24 V DC control supply you must ensure ...

Page 326: ... for a maximum ambient temperature of 60 C The requirements demanded of SIL 1 are fulfilled with a reserve of 70 for sensors and actuators 14 2 4 Periodic tests You must regularly test the functional safety of the device for control of ignition sources using the Dry running protection for centrifugal pumps by means of active power monitoring function The procedure corresponds to that for commissio...

Page 327: ...l information on installation and commissioning Page 318 or at Operating Instructions https support industry siemens com cs ww en ps 16027 man in the Industry Online Support 14 2 7 More information You will find further information on the Internet Internet https www siemens com simocode Information and Download Center https www siemens com sirius infomaterial Product Information System ProdIS http...

Page 328: ...Safety and commissioning information for Ex areas 14 2 Dry running protection for centrifugal pumps by active power monitoring SIMOCODE pro 328 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 329: ...ude above MSL 2000 m 3000 m Max 50 C no protective separation 4000 m Max 40 C no protective separation Degree of protection according to IEC 60529 All components except current measuring modules with bus connection operator panel and door adapter IP20 Current measuring modules with bus connection IP00 Operator panel front and door adapter front with cover IP54 Vibration resistance acc to IEC 60068...

Page 330: ...onducted interference burst according to IEC C 61000 4 4 2 kV power ports Surge suppressor is required for inductive loads 1 kV signal ports Conducted interference immission high frequency according to IEC 61000 4 6 10 V Conducted interference immission surge according to IEC 61000 4 5 2 kV line to earth 1 kV line to line Electrostatic discharge ESD according to IEC 61000 4 2 4 8 kV air discharge ...

Page 331: ...ng to IEC 60947 1 i e dimensioned with double creepage distance and air clearance Notice The notes of the test report No A0258 Protective Separation must be observed 3UF793 connecting cable Rated voltage Rated operating voltage 300 V 24 V 1 for operator panel with display 3UF721 0 60 C 2 for operator panel with display 3UF721 20 70 C 3 for operator panel with display 3UF721 4kV 4 3UF7020 Operator ...

Page 332: ...evice disabled Green Ready for operation Yellow Memory module or addressing plug detected OFF No control supply voltage Green BUS LED Continuous light Communication with PLC PCS Flashing Baud rate recognized communication with PC PG Red GEN FAULT LED Continuous light flashing Feeder fault e g overload tripping TEST RESET button Resets the device after tripping Function test system self test Operat...

Page 333: ...ound 6 P Supply voltage 7 n c Reserved 8 BUS A Data line A 9 n c Reserved SHIELD Shield over connector housing Load rating 5 V DC on PROFIBUS DP Max 100 mA Support for the transfer rates defined by the PROFIBUS DP standard 9 6 Kbit s 19 2 Kbit s 45 45 Kbit s 93 75 Kbit s 187 5 Kbit s 500 Kbit s 1500 Kbit s 3000 Kbit s 6000 Kbit s 12000 Kbit s Note The 5 V power supply is only sufficient to power t...

Page 334: ... pro V PB basic unit 8 3 VA 3 6 W 2 6 W SIMOCODE pro V MR basic unit 8 3 VA 3 6 W 2 6 W Rated insulation voltage Ui 300 V at pollution degree 3 Rated impulse withstand voltage Uimp 4 kV Power failure backup time longer power failures lead to shutdown of the relay outputs monostable SIMOCODE pro C 24 V DC 110 V to 240 V AC DC Typ 50 ms SIMOCODE pro S Typ 50 ms SIMOCODE pro V 24 V DC Typ 50 ms SIMOC...

Page 335: ...EN 61131 2 Thermistor motor protection PTC binary Total cold resistance 1 5 kOhm Response value 3 4 kOhm to 3 8 kOhm Return value 1 5 kOhm to 1 65 kOhm Sensor short circuit response value 9 ohm Cable lengths single conductor cross sections 250 m 2 5 mm2 150 m 1 5 mm2 50 m 0 5 mm2 Dry running protection for centrifugal pumps by active power monitoring for 3UF7010 1A 00 0 basic unit Trip level activ...

Page 336: ...IMOCODE pro S basic unit Tightening torque TORQUE 5 2 lb in to 7 0 lb in 0 6 Nm to 0 8 Nm Connection cross sections Solid 2 x 0 5 mm2 1 5 mm2 1 x 0 5 mm2 2 5 mm2 2 x AWG 20 to 16 1 x AWG 20 to 14 Finely stranded with end sleeve 2 x 0 5 mm2 1 0 mm2 1 x 0 5 mm2 2 5 mm2 PROFIBUS cable 2 x 0 34 mm2 1 x 0 34 mm2 AWG 22 1 Note Bus termination module The bus termination module is powered by a voltage of ...

Page 337: ...ad tripping Green PORT1 LED Continuous light Ethernet connection available Flashing Station flash test Green PORT2 LED Continuous light Ethernet connection available Flashing Station flash test TEST RESET button Resets the device after tripping Function test system self test Operation of memory module System interfaces Front For connecting an operator panel or expansion modules The memory module o...

Page 338: ... with 2 LEDs switched on and active inputs and outputs active thermistor and 100 MBd bus transmission rate SIMOCODE pro V PN basic unit 8 3 VA 4 8 W 3 9 W SIMOCODE pro V EIP basic unit 8 3 VA 4 8 W 3 9 W Rated insulation voltage Ui 300 V at pollution degree 3 Rated impulse withstand voltage Uimp 4 kV Power failure backup time longer power failures lead to shutdown of the relay outputs monostable 2...

Page 339: ...etc freely assignable to control functions 24 V DC Cable lengths single Input characteristic 300 m Type 1 according to EN 61131 2 Thermistor motor protection PTC binary Total cold resistance 1 5 kOhm Response value 3 4 kOhm to 3 8 kOhm Return value 1 5 kOhm to 1 65 kOhm Sensor short circuit response value 9 ohm Cable lengths single conductor cross sections 250 m 2 5 mm2 150 m 1 5 mm2 50 m 0 5 mm2 ...

Page 340: ... Current setting Is 3UF7110 1AA01 0 0 3 A 4 A 3UF7111 1AA01 0 3 A 40 A 3UF7112 1AA01 0 10 A 115 A 3UF7113 1AA01 0 20 A to 200 A 3UF7113 1BA01 0 20 A to 200 A 3UF7114 1BA01 0 63 A to 630 A Rated insulation voltage Ui at pollution degree 3 690 V Rated operating voltage Ue 690 V Rated impulse withstand voltage Uimp 6 kV Rated frequency 50 60 Hz Type of current Three phase Short circuit Additional sho...

Page 341: ...t measurement 3UF7110 1AA01 0 0 02 K 3UF7111 1AA01 0 3UF7112 1AA01 0 3UF7113 1AA01 0 3UF7113 1BA01 0 3UF7114 1BA01 0 0 01 K Current measuring accuracy 3 typically Accuracy of the cos phi measurement cos phi 0 5 5 typically Accuracy of the apparent power measurement cos phi 0 5 5 typically Accuracy of the active power measurement cos phi 0 5 10 typically Accuracy of the energy measurement cos phi 0...

Page 342: ... and when connecting cable lugs complying with DIN 46235 to cables with a cross section larger than 185 mm2 the 3RT19 56 4EA1 terminal cover is required to maintain phase separation Technical data of the current measuring modules or the 1st generation current voltage measuring modules Mounting Current setting Is 0 3 A to 3 A 2 4 A to 25 A 10 A to 100 A 3UF7100 3UF7101 3UF7102 3UF7110 0 0 3UF7111 0...

Page 343: ...ly Accuracy of apparent power measurement in the nominal load range 5 typically Notes on voltage measurement Current voltage measuring modules must be used with a decoupling module in certain types of power system See the table in Chapter Decoupling module DCM for 1st generation current voltage measuring modules e g 3UF711 1AA000 Page 142 Caution Note that the supply cables for voltage measurement...

Page 344: ...e information at SIMOCODE pro https www siemens com simocode and in Chapter Short circuit protection with fuses for motor feeders for short circuit currents up to 100 kA and 690 V for 1st generation current voltage measuring module Page 364 4 Screw connection is possible with an appropriate 3RT19 box terminal 5 When connecting cable lugs complying with DIN 46235 to cables with a cross section larg...

Page 345: ...isplay Green READY LED System interfaces The left interface is for connection to a basic unit or an expansion module the right interface is exclusively for connection to a current voltage measuring module Connection cross sections Tightening torque TORQUE 7 LB IN to 10 3 LB IN 0 8 Nm to 1 2 Nm Connection cross sections Solid 2 x 0 5 mm2 to 2 5 mm2 1 x 0 5 mm2 to 4 mm2 2 x AWG 20 to 14 1 x AWG 20 t...

Page 346: ... voltage Ui 300 V at pollution degree 3 Rated impulse withstand voltage Uimp 4 kV Relay outputs Number 2 monostable or bistable relay outputs depending on the type Function Isolated NO contacts NC contact response parameterizable via internal signal conditioning relay outputs all with connection to common potential freely assignable to control functions e g line star or delta contactor or operatin...

Page 347: ...m2 to 4 mm2 2 AWG 20 to 14 1 x AWG 20 to 12 Finely stranded with end sleeve 2 x 0 5 mm2 1 5 mm2 1 x 0 5 mm2 2 5 mm2 2 x AWG 20 to 16 1 x AWG 20 to 14 15 6 2 Technical data digital modules DM F Local and DM F PROFIsafe Technical data of the DM F Local and DM F PROFIsafe digital modules Mounting Snap mounted onto 35 mm standard mounting rail or screw mounted using additional push in lugs Enclosure w...

Page 348: ... 2 common switching type fail safe relay enabling circuits Function Fail safe normally open contacts Stipulated short circuit protection for relay enabling circuits relay outputs Fuse links operating class gL gG 4 A IEC 60947 5 1 separate for each relay enabling circuit Rated uninterrupted current of relay enabling circuits 5 A Rated switching capacity of relay enabling circuits AC 15 3 A AC 24 V ...

Page 349: ...en Fault detected e g cross circuit at input sensor simultaneity not fulfilled GF OFF No general fault Red Group fault wiring error cross circuit configuration error Flashing red Group fault feedback circuit fault simultaneity condition not satisfied 1 OFF Cross circuit detection Off Yellow Cross circuit detection On Flashing yellow Configuration mode waiting for confirmation Flickering yellow Con...

Page 350: ...cation of parameters set via DIP switch Resetting of faults also possible via TEST RESET button on basic unit Inputs with safety relay function 2 sensor inputs 24 V DC Y12 Y22 Supply via terminal T1 and T2 with cross circuit detection or external supply static 24 V DC without cross circuit detection Functions parameterizable via DIP switch 1 start signal input 24 V DC Y33 For monitored reconnectio...

Page 351: ...ow PROFIsafe address 2 3 Yellow PROFIsafe address 4 4 Yellow PROFIsafe address 8 5 Yellow PROFIsafe address 16 6 Yellow PROFIsafe address 32 7 Yellow PROFIsafe address 64 8 Yellow PROFIsafe address 128 9 Yellow PROFIsafe address 256 10 Yellow PROFIsafe address 512 DIP switch for setting the PROFIsafe address SET RESET button Displays the set PROFIsafe address Application of the set PROFIsafe addre...

Page 352: ...c unit System interfaces For connecting to a basic unit an additional expansion module a current measuring module or a current voltage measuring module or the operator panel Control circuit Connection type 2 wire connection Inputs Channels 2 passive Parameterizable measuring ranges 0 4 mA to 20 mA Cable shielding Recommended for up to 30 m and outside the cabinet shielding mandatory for cables of ...

Page 353: ...00 ohms Conversion time 25 ms Resolution 12 bits Short circuit proof Yes Isolation of the outputs from the device electronics No Connection Tightening torque TORQUE 7 LB IN to 10 3 LB IN 0 8 Nm to 1 2 Nm Connection cross sections Solid 2x 0 5 mm2 to 2 5 mm2 1x 0 5 mm2 to 4 mm2 2x AWG 20 to 14 1x AWG 20 to 12 Finely stranded with end sleeve 2x 0 5 mm2 to 1 5 mm2 1x 0 5 mm2 to 2 5 mm2 2x AWG 20 to 1...

Page 354: ...t an additional expansion module a current measuring module or a current voltage measuring module or the operator panel Control circuit Connectable 3UL22 residual current transformer with rated fault currents IN 0 3 0 5 1 A Iground fault 50 IN No tripping Iground fault 100 IN Tripping Response delay conversion time 300 ms to 500 ms additional delay possible Connection Tightening torque TORQUE 7 LB...

Page 355: ...ng twisted cables Cables of lengths 10 m must additionally be shielded and grounded Conductor cross section 0 5 mm2 1 0 mm2 1 5 mm2 2 5 mm2 4 0 mm2 AWG 20 kcmil 18 kcmil 16 kcmil 14 12 kcmil 10 kcmil Max cable length 70 m 140 m 210 m 300 m 550 m Connectable residual current transformer 3UL23 1 feed through diameter 35 mm to 210 mm Type of current to be monitored AC and pulsating DC type A Measurab...

Page 356: ...rsion time 500 ms Type of connection 2 wire or 3 wire connection Typical sensor current PT100 1 mA typical PT1000 KTY83 KTY84 NTC 0 2 mA typical Open circuit detection short circuit detection measuring range PT100 PT1000 Open circuit short circuit measuring range 50 C to 500 C KTY83 110 Open circuit short circuit measuring range 50 C to 175 C KTY84 Open circuit short circuit measuring range 40 C t...

Page 357: ...ing on the type connected to common potential for measuring process signals e g local control station key operated switches limit switches freely assignable to control functions 24 V DC Cable lengths single Input characteristic 300 m Type 2 according to EN 61131 2 110 V to 240 V AC DC Cable lengths single Input characteristic 200 m cable capacitance 300 nF km Relay outputs Number 2 monostable rela...

Page 358: ...e module function Sensor circuit Versions of the cable shielding for the sensor circuit Up to 30 m cable shielding recommended From 30 m cable shielding necessary Versions of the cable shielding for the sensor circuit Conversion time 500 ms Type of connection 2 wire or 3 wire connection Typical sensor circuit PT100 PT1000 KTY83 KTY84 NTC 1 mA typical 0 2 mA typical Measuring range open circuit det...

Page 359: ...RS AD 004 359 Technical data of the multifunction module Connection Tightening torque TORQUE 5 2 LB IN to 7 0 LB IN 0 6 Nm to 0 8 Nm Connection cross sections Solid 2 x0 5 mm2 to 1 5 mm2 1 x 0 5 mm2 to 2 5 mm2 2 x AWG 20 to 16 1 x AWG 20 to 14 Finely stranded with end sleeve 2 x 0 5 mm2 1 0 mm2 1 x 0 5 mm2 2 5 mm2 ...

Page 360: ...y module or addressing plug detected OFF No control supply voltage Green BUS LED Continuous light Communication with PLC PCS Flashing Baud rate recognized communication with PC PG Red GEN FAULT LED Continuous light Flashing Feeder fault e g overload tripping 3 yellow LEDs 4 green LEDs For freely assigning any status signals Buttons Test Reset Resets the device after tripping Function test system s...

Page 361: ... overload tripping 4 green LEDs For freely assigning any status signals preferably for feedback on the switching state e g ON OFF CCW CW Display Graphic display of current measured values operating and diagnostics data or status information Buttons Control buttons Control of the motor feeder freely assignable Arrow keys Navigation in the display menu Softkeys Various functions depending upon the m...

Page 362: ...erator panel with display from version E07 is required for use with these basic units In combination with the SIMOCODE pro PN basic unit version E09 or higher is required when using the operator panel with the 3UF7210 1AA00 0 display In combination with the SIMOCODE pro MR basic unit version E09 or higher is required when using the operator panel with the 3UF7210 1AA00 0 display When using the Dry...

Page 363: ...e Technical data of the initialization module Order No MLFB 3UF7 902 0AA00 0 Ambient temperature 25 to 80 C Rated voltage 300 V Rated operating voltage 24 V Technical data of the Y connecting cable Technical data of the Y connecting cable Order No MLFB 3UF7 931 0CA00 0 3UF7 932 0CA00 0 3UF7 937 0CA00 0 Lengths of system cable open end of cable 3UF7 931 0CA00 0 0 1 m 1 0 m 3UF7 932 0CA00 0 0 5 m 1 ...

Page 364: ...on with fuses for motor feeders for short circuit currents up to 100 kA and 690 V You will find selection tables for fuseless and fused motor feeders in the following manuals Configuration Manual Load Feeders Configuring the SIRIUS Modular System https support automation siemens com WW view en 39714188 Configuration Manual Configuring SIRIUS Innovations UL Selection Data for Fuseless and Fused Loa...

Page 365: ...s Time Processing Time Outputs Basic unit Thermistor PROFIBUS PROFINET Set delay time 400 ms 5 ms 5 ms 10 ms 5 ms when using UM when using UM 2 4 Current measurement Voltage measurement Active power cos phi Internal ground fault 300 ms 300 ms 1000 ms 300 ms 600 ms 3 200 ms 200 ms 200 ms 200 ms 600 ms 3 Ground fault module external ground fault 100 ms 3 Digital modules 24 V DC version 110 V 240 V A...

Page 366: ...the SIMOCODE pro device series Component control function Time inputs Time Processing Time Outputs Basic unit Thermistor PROFIBUS Set delay time 400 ms 30 ms 30 ms 10 ms 30 ms Current measurement Internal ground fault 300 ms 300 ms 600 ms set delay Multifunction module 24 V DC version 110 V 240 V AC DC version 30 ms delay time 65 ms delay time 40 ms 40 ms Ground fault module function 100 ms set de...

Page 367: ...DC version 110 V 240 V AC DC version 15 ms delay time 50 ms delay time 25 ms 25 ms Analog module 150 ms 25 ms Temperature module 500 ms DM F Local 75 ms delay time 30 ms DM F PROFIsafe 15 ms delay time 30 ms 1 Based upon a typical hardware set up Basic unit current measuring module 2 expansion modules Reaction time inputs conversion time internal processing time outputs conversion time Example You...

Page 368: ... Technical data in Siemens Industry Online Support Technical data sheet You can also find the technical data of the product at Siemens Industry Online Support https support industry siemens com cs ww en ps 1 Enter the full article number of the desired device in the Product field and confirm with the Enter key 2 Click the Technical data link ...

Page 369: ...dimension drawings 16 16 1 CAx data You can find the CAx data in the Siemens Industry Online Support https support industry siemens com cs ww en 1 Enter the full article number of the desired device in the Product field and confirm with the Enter key 2 Click the CAx data link ...

Page 370: ...CAx data dimension drawings 16 1 CAx data SIMOCODE pro 370 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 371: ... DHCP Dynamic Host Configuration Protocol DIP Dual In Line Package DM Digital module DM F Fail safe digital module DM FL or DM FP DM FL Digital Module Failsafe Local DM FP Digital Module Failsafe PROFIsafe TO Torque open TC Torque closed DP Distributed peripherals DS Data record DTM Device Type Manager EEx European Norm EXplosion proof Specifies the protection classes for categorizing motors for u...

Page 372: ...perature OB Organization block OM Object Manager for PROFIBUS DP slaves for integration into STEP 7 OSSD Part of the electro sensitive protective equipment ESPE that is connected to the machine control system and that switches to the OFF state if the sensor part is tripped during operation for the intended purpose PB PROFIBUS PCS Process Control System PDM Process Device Manager PELV Protective Ex...

Page 373: ...ction PLC Programmable logic controller Th Thermistor TM Temperature module DRP Dry running protection TOFDT Total one fault delay time maximum response time when error is present TWCDT Total worst case delay time maximum response time in error free state UM 1st generation current voltage measuring module UM 2nd generation current voltage measuring module TUL Useful lifetime UM _TL 2nd generation ...

Page 374: ...List of abbreviations A 1 List of abbreviations SIMOCODE pro 374 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 375: ...he hardware based allocation of the PROFIBUS DP address to a basic unit without a PC PG Analog module AM The analog module provides a way of optionally extending the basic unit with analog inputs and outputs 0 4 20 mA This makes it possible to measure and monitor any process variables that can be mapped onto a 0 4 to 20 mA signal The automation system has free access to the measured process variab...

Page 376: ...tection motor control diagnostics and monitoring SIMOCODE pro V PN basic unit Basic component of the SIMOCODE pro V PN device series for PROFINET It contains all functions and requirements regarding motor protection motor control diagnostics and monitoring SIMOCODE pro V EtherNet IP basic unit Basic component of the SIMOCODE pro V EherNet IP device series It contains all functions and requirements...

Page 377: ...IMOCODE ES TIA Portal PDM PCS7 PC with SIMARIS manager software power management Connecting cable Connecting cables are necessary for connecting the individual basic units with their current measuring modules and if required with their expansion modules or operator panels They are available in various versions and lengths ribbon cable 0 025 m 0 1 m 0 15 m 0 3 m 0 5 m round cable 0 5 m 1 0 m 2 5 m ...

Page 378: ...issued by the automation system remote PC control commands are issued via an operator control and monitoring station or via PROFIBUS DPV1 with SIMOCODE ES TIA Portal Operator panel operator panel with display control commands are issued via the buttons of the operator panel operator panel with display in the switchgear cabinet door Cooling down period The cooling down period is the amount of time ...

Page 379: ...transmission errors Decoupling module A module for connection between a current voltage measuring module and the basic unit at the system interface when voltage and power measurements are implemented in non grounded networks Device master data GSD file Information on the input and output range as well as the consistency of the cyclically transmitted data is defined in the device data file GSD file...

Page 380: ...decentralized safety related tripping with EMERGENCY OFF buttons A fail safe SIMATIC controller applies the logical connection between the EMERGENCY OFF button and DM F PROFIsafe digital module See manual Fail safe Digital Modules SIMOCODE pro Safety Door adapter The door adaptor is necessary for making the system interface of a basic unit available at an easily accessible location e g front panel...

Page 381: ...at is operated in response to an emergency according to EN 418 ISO 13850 EN 60204 1 Enabling circuit An enabling circuit is used to generate a safety related output signal From an external viewpoint enabling circuits act as NO contacts however in terms of functionality safety related opening is always the most important aspect A single enabling circuit that is internally redundantly configured in ...

Page 382: ...e factory The factory settings can be restored using either the TEST RESET button on the basic unit or via SIMOCODE ES TIA Portal Feedback circuit A feedback circuit is used to monitor controlled actuators e g relays or contactors with positively driven contacts The evaluation unit can only be activated if the feedback circuit is closed Note The NC contacts of the relays to be monitored are connec...

Page 383: ...l ground fault monitoring Internal ground fault monitoring Internal ground fault monitoring via current measuring modules or current voltage measuring modules is only possible for motors with a 3 phase connection in power systems that are either grounded solidly or with low impedance The basic unit uses the total current to detect a possible residual current ground fault current External ground fa...

Page 384: ...nently installed in the switchboard or the motor control center in which the device parameters of intelligent switching devices are stored The initialization module is used in motor control centers with a withdrawable design in which all functions concerning the motor feeder are fitted in an exchangeable withdrawable module The initialization module can be permanently installed in the switchboard ...

Page 385: ...er consecutive number The MAC address can generally be read from the front on the device e g 08 00 06 6B 80 C0 Master PROFIBUS DP is based on a master slave architecture Telegrams are sent by the master to the addressed station slave and responded to by the slave Media redundancy SIMOCODE pro V PN supports media redundancy according to the Media Redundancy Protocol MRP This function is configured ...

Page 386: ...s 0 which are not acknowledged by the slaves Monitoring functions The following monitoring functions Ground fault monitoring Current limit monitoring Voltage monitoring Cos phi monitoring Active power monitoring 0 4 to 20 mA monitoring Operation monitoring Temperature monitoring analog Operate in the background in the same way as motor protection and motor control They can be active or not accordi...

Page 387: ... temperature sensor Network Time Protocol Implementation of a TCP IP protocol for time synchronization in networks The NTP procedure uses hierarchical time synchronization that is an external clock e g SICLOCK TM or a PC in the network is used for synchronization Octet Sequence of bytes Octet n string of n bytes Offset A reference within an address table OPC Unified Architecture UA OPC Unified Arc...

Page 388: ...al error log It also contains all the status LEDs that are present on the basic unit and facilitates access to the system interface from outside the cabinet Its keys can be used to control the motor and to navigate the display menu Operator panel OP The operator panel controls the motor feeder from the switchgear cabinet It contains all the status LEDs that are on the basic units the TEST RESET bu...

Page 389: ...vent sparking in containers or hazardous areas However owing to the chassis ground dangerous leakage currents can flow through the body regardless of the low voltage if a fault occurs in the higher level power system Use of power supply units according to IEC 60536 protection class III SELV or PELV See Chapters Safety related tripping Fail safe digital modules DM F and DM F Local and DM F PROFIsaf...

Page 390: ...rganization PNO installation guidelines The PROFIBUS DP FMS installation guidelines published by the PROFIBUS User Organization must be complied with when installing PROFIBUS networks These contain important information about cable routing and the commissioning of PROFIBUS networks PROFIBUS DP PROFIBUS bus system with the DP distributed I Os decentralized peripherals protocol The main task of PROF...

Page 391: ...PC for commissioning and diagnostics PROFIsafe The PROFIBUS safety profile specifies communication between fail safe I O devices and fail safe controllers It is based on the standards for safety related applications as well as on the experience of PLC users and manufacturers who are members of PROFIBUS International PI The PROFIBUS safety profile has TÜV and BIA Institute for Occupational Safety a...

Page 392: ... grounded This is the case for instance if equipotential bonding is necessary to prevent sparking in containers or hazardous areas However owing to the chassis ground dangerous leakage currents can flow through the body regardless of the low voltage if a fault occurs in the higher level power system Protocol data unit PDU Consists of function code and the data Record Record RT communication As a m...

Page 393: ...gured using the configuration tool of the automation system e g with STEP 7 HW Config SIL Safety Integrity Level Measure defined in IEC 61508 for the safety related performance of an electrical or electronic control device The IEC standard defines four SIL levels SIL1 to SIL4 which are defined as the safety implementations of electrical and electronic equipment The SIL value describes the specifie...

Page 394: ...nload the current service packs and hot fixes in the Industry Online Support Simple Network Management Protocol SNMP Network protocol for monitoring and controlling network elements e g switches Slave PROFIBUS DP is based on a master slave architecture Telegrams are sent by the master to the addressed station slave and responded to by the slave Stalled rotor protection If the motor current rises a...

Page 395: ...erator panel operator panel with display from soiling or to seal it Temperature module TM The temperature module offers the option of expanding the SIMOCODE pro V device series by an analog temperature monitoring system With this up to three analog sensor measuring circuits two wire or three wire systems can be connected The temperatures recorded can be fully integrated into the process can be mon...

Page 396: ... TN S system FR Terre Neutre Séparé the neutral wire and the protective earth are led separately from the transformer up to the appliance Trip class See Class Unbalance protection The extent of the phase unbalance can be monitored and transmitted to the control system A definable and delayable response can be triggered when an adjustable limit has been overshot If the phase unbalance is more than ...

Page 397: ...ro on reaching a prewarning level or trip level can be freely parameterized and delayed Voltage measurement is performed using current voltage measuring modules Win SIMOCODE DP converter Software tool for converting old Win SIMOCODE DP parameter files 3UF5 device series into SIMOCODE ES parameter files for SIMOCODE pro Y connecting cable Connecting cable with which a connection can be made via the...

Page 398: ...Glossary SIMOCODE pro 398 System Manual 05 2019 A5E40507475002A RS AD 004 ...

Page 399: ... up and saving parameters 277 Basic unit commissioning 260 270 Basic units 24 66 Baud rate 268 Baud rate detected 268 Baud rates 54 Box terminal blocks 79 Bus and controller monitoring on Modbus 269 Bus connecting terminal 79 Bus connection current measuring modules current voltage measuring modules 341 343 Bus connection system from 20 A to 630 A 226 228 Bus termination module 79 253 Buttons of t...

Page 400: ...t via the sub D connector 250 Connecting the ETHERNET cable to the basic unit pro V 249 Connecting the Y connecting cable to the basic unit and to the current measuring module or to the current voltage measuring module 169 Connection conductor basic unit 339 Connection conductor SIMOCODE pro S basic unit 336 Connection conductors analog module 353 Connection conductors digital modules 347 Connecti...

Page 401: ...pending status information 130 Display of all pending warnings 130 Display of measured values in the measured values display 115 Display of statistical and maintenance relevant information on the statistics maintenance display 119 Display of the operator panel with display 361 Display settings 110 Display settings operator panel with display 104 Displays of the operator panel with display 92 109 D...

Page 402: ...ion 111 Identification of the motor feeder and the SIMOCODE pro components 132 Identification operator panel with display 108 Idle time 268 Industrial Ethernet Networking Manual system manual 254 Industry Online Support 11 Information and Download Center 11 313 327 Information and standards 304 314 Initialization module 76 176 Initialization module identification data write protected 295 Initializ...

Page 403: ...upply 156 Maximum configuration with expansion modules when using an operator panel operator panel with display a 2nd generation current voltage measuring module and a SIMOCODE pro V PB basic unit with a product version earlier than E15 SIMOCODE pro V Modbus basic unit with product version E01 157 Measured curves 41 Measured values display 109 115 Measured values operator panel with display 95 Mea...

Page 404: ... Operator panel with display OPD timing chart 94 Outputs of the analog module 352 Overload 300 Overload and unbalance 300 Overload protection 41 47 Overload relay 42 53 83 P Parameter changes not allowed in the current operating state 296 Parameter is incorrect Event category 296 Parameter settings in the SIMOCODE ES TIA Portal software 164 Parameterization methods 256 Parameters 109 124 Saving fr...

Page 405: ...Relay outputs 334 Basic unit 338 Relay outputs digital modules 346 Relay outputs DM F digital modules 348 Relay outputs multifunction module 357 Removable terminals 231 Removable terminals for basic unit and multifunction module SIMOCODE pro S 196 Removable terminals for basic units expansion modules or the decoupling module SIMOCODE pro C V 195 Repair 312 326 Replacing a 1st generation current vo...

Page 406: ...High Performance basic unit 83 SIMOCODE pro V MR 67 SIMOCODE pro V MR Modbus RTU 10 SIMOCODE pro V PB 67 SIMOCODE pro V PB PROFIBUS 10 SIMOCODE pro V PN 67 SIMOCODE pro V PN PROFINET 10 SIMOCODE pro V PN GP 66 SIMOCODE pro V PN GP PROFINET 10 SIMOCODE pro V PN GP basic unit 83 SIMOCODE pro V PN GP 24 Single phase systems 145 Snap on mounting 185 Soft reversing starter 42 Soft starter 42 53 Soft st...

Page 407: ...erature module 1 2 out of range 299 Temperature module 1 2 sensor fault 299 Temperature module connection example 217 Temperature module function multifunction module 358 Temperature monitoring 41 50 153 Temperature sensor 27 Terminal assignment for digital module DM F Local 222 Terminal assignment for digital module DM F PROFIsafe 223 Terminal assignment of the analog module 218 Terminal assignme...

Page 408: ...lay 106 Watchdog 268 Watchdog PLC PCS Monitoring 57 Watchdog time 268 Web server 55 56 Win SIMOCODE DP converter 179 Wiring basic units expansion modules decoupling module 195 Wiring digital modules DM F Local and DM F PROFIsafe 221 Wiring of current voltage measuring modules 228 Wiring of current measuring modules 226 Wiring sequence of the PROFIBUS cable for SIMOCODE pro S basic units 205 Wiring...

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