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STARTUP / TROUBLESHOOTING

5-4

Hardware and Installation User Manual

5.2

USING THE TROUBLESHOOTING TOOLS

This section offers information and guidelines for troubleshooting TI525/TI535
PLCs. If you cannot locate the source of the problem, contact your Siemens
Industrial Automation distributor or sales office. If you need assistance in
contacting your U.S. sales office, call 1–800–964–4114.

5.2.1

Reading the LED Indicators

The three LEDs on the PLC are labeled RUN, BATTERY GOOD, and PLC
GOOD. When the LEDs are on, they indicate status as shown in Table 5-1 and
can aid in locating the source of a problem. The PLC LEDs are meaningful only
when the DC POWER GOOD LED on the power supply is turned on.

Table 5-1

LED Indicators

RUN

BATTERY GOOD

PLC GOOD

ON = Battery is good and

battery dipswitch

is on

ON = PLC is functioning

with no fatal errors

ON = PLC is in Run mode

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Summary of Contents for SIMATIC TI525

Page 1: ...utilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their respective owners...

Page 2: ...s and Technicians on staff in our State of the art Full Service In House Service Center Facility InstraView Remote Inspection Remotely inspect equipment before purchasing with our Innovative InstraView website at http www instraview com We bUy used equipment We also offer credit for Buy Backs and Trade Ins Sell your excess underutilized and idle used equipment Contact one of our Customer Service R...

Page 3: ...der Number PPX 505 8103 3 Manual Assembly Number 2586546 0052 Third Edition Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 4: ...d applications of customer s products we do not assume responsibility either for customer product design or for any infringements of patents or rights of others which may result from our assistance Technical data is subject to change We check the contents of every manual for accuracy at the time it is approved for printing however there may be undetected errors Any errors found will be corrected i...

Page 5: ...ion about this manual Event Date Description Original Issue 09 88 Original Issue 2586652 0001 Second Edition 11 90 Second Edition 2586652 0002 Third Edition 04 93 Third Edition 2586652 0003 Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 6: ...n 2 1 2 7 Third Edition 3 1 3 32 Third Edition 4 1 4 13 Third Edition 5 1 5 19 Third Edition A 1 A 2 Third Edition B 1 B 7 Third Edition C 1 C 5 Third Edition Index 1 Index 3 Third Edition Registration Third Edition Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg c...

Page 7: ...ting TI525 Dipswitches 3 5 3 3 1 Setting Port Baud Rate TI525 Models 3 6 3 3 2 Selecting Battery Backup TI525 Models 3 7 3 3 3 Selecting Ladder Memory Protection TI525 Models 3 8 3 3 4 Downloading Preset Constants TI525 Models 3 9 3 4 Setting TI535 Dipswitches 3 10 3 4 1 Selecting I O Type TI535 Models 3 11 3 4 2 Downloading Preset Constants TI535 Models 3 12 3 4 3 Setting Highest I O Base Number ...

Page 8: ...2 Executing the Auxiliary Functions 5 5 5 2 2 1 AUX Function 29 Show PLC Diagnostic Cell 5 5 5 2 2 2 AUX Function 25 Display Failed I O 5 6 5 2 2 3 AUX Function 20 Run PLC Diagnostics 5 6 5 2 2 4 AUX Function 11 Partial Restart 5 6 5 2 2 5 AUX Function 12 Complete Restart 5 6 5 2 2 6 AUX Function 10 Power up Restart 5 7 5 2 3 Troubleshooting with Status Words 5 8 5 2 3 1 Status Word One STW01 5 8 ...

Page 9: ...e B 5 B 4 1 Definition and Source B 5 B 4 2 Correcting Noise Problems B 6 B 4 2 1 Noise Suppression B 6 B 4 2 2 Isolation B 7 Appendix C Series 500 505 I O Power Consumption C 1 Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 10: ... L Memory Protection 3 16 3 14 Battery Location for TI535 Models 3 18 3 15 Definition of the Series 505 Logical Base 3 19 3 16 System With Local I O Only 3 20 3 17 Systems with Local and Distributed I O 3 21 3 18 Power Supply Jumper 3 25 3 19 Location of Power Supply in Base 3 26 3 20 Location of PLC in Base 3 27 3 21 Location of I O Modules in Base 3 29 4 1 TI525 EPROM EEPROM Socket and Jumper Pi...

Page 11: ...ode and Memory After Power Up 4 3 5 1 LED Indicators 5 4 5 2 Effects of Aux Functions on Memory Locations 5 7 C 1 Series 505 Component Power Requirements C 1 C 2 Series 500 Component Power Requirements C 4 Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 12: ...of a safe and efficient system of equipment control Chapter 3 contains the details of installing the system components Chapter 4 presents the installation and operation of EPROMs and EEPROMs Chapter 5 describes the system start up procedure and gives information for troubleshooting Appendix A lists the specifications for the TI525 and TI535 PLCs Appendix B gives grounding and other electrical guid...

Page 13: ...Reference Manual PPX 505 8104 3 TIWAY Systems Manual TIWAY 8101 CVU1000 CVU10000 User Reference Manual PPX CVU10 8101 2 The I O module user manuals that are appropriate for your system The user manuals for your release of TISOFT Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE ww...

Page 14: ...program stored in memory the TI525 TI535 PLCs produce output signals to drive motor starters solenoids and pilot lights etc that regulate the operation of various pieces of equipment The TI535 is an enhanced version of the TI525 that offers the following features The scan time for Boolean logic is reduced significantly from 4 milliseconds per K words of memory to less than 1 millisecond per K word...

Page 15: ...nts include the TI525 and TI535 PLCs shown in Figure 1 1 and the support devices that provide operator communication I O control and power Operator communication may take place through any of the following devices IBM PC XT Computer or a 100 compatible computer with TISOFT Video Programming Unit VPU Handheld Intelligent Terminal HIT 500 1101 Control Vision Unit CVU Artisan Scientific Quality Instr...

Page 16: ...525 1102 can support up to 512 local I O points You can create a distributed I O system for all other models by connecting up to 14 additional base assemblies All current versions of the TI525 and TI535 PLCs support up to 1023 I O points in both local and distributed bases When additional bases are connected to the system distributed I O is managed through communication between base controllers th...

Page 17: ...eries 505 I O 4 8 and 16 slots P S Series 505 I O 4 8 and 16 slots Handheld Intelligent Terminal The PPX 525 1102 does not support distributed I O PPX 505 6830 TI525 TI535 TI525 TI535 D B C PPX 505 6840 Figure 1 2 Functional Relationship of Series 505 Components Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumen...

Page 18: ...n user supplied power A jumper on the inside of the back of the module is used to select voltage The PPX 505 6663 power supply operates on 24 VDC user supplied power All Series 505 hardware is compatible with International Standards double Eurocard DIN standard 41494 Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Inst...

Page 19: ...25 1102 1104 1208 1212 2048 4096 8192 12000 512 1023 1023 1023 1023 1023 1023 1023 511 511 511 1023 1024 2048 4096 5120 256 256 256 400 30 30 30 30 128 128 256 400 30 45 60 75 30 45 60 75 8 8 8 8 8 8 8 8 255 255 255 255 11 18 18 18 Features 1204 1212 12000 1023 1023 1023 5120 400 30 400 75 75 8 8 255 18 4096 1023 1023 511 2048 256 30 128 45 45 8 8 255 18 RS 232 C 423 Ports RS 422 Ports 1 1 1 0 0 1...

Page 20: ...y CBD Word AND WAND Word OR WOR Word Rotate WROT Word Exclusive OR WXOR Word Shift Register SHRW Move Instructions Load Data Constant LDC Move Discrete Image Register to Word MIRW Move Word To Table MWTT Move Word MOVW Move Word To Discrete Image Register MWIR Move Word From Table MWFT Counter Timer Counter CTR Timer TMR Up Down Counter UDC One Shot O S Matrix Instructions Scan Matrix Compare SMC ...

Page 21: ...rtantly these instructions permit you to use the power of the PLC to perform complex functions which makes program development and debugging faster and easier 1 2 2 Program Storage in EEPROM The TI525 TI535 PLCs offer the option of saving your RLL program in a non volatile form by downloading it to an Electrically Erasable Programmable Read Only Memory EEPROM PPX 2587681 8020 integrated circuit A ...

Page 22: ...communication to a distance up to 1000 feet 305 m 1 2 4 Battery Backup A 3 0 V lithium battery PPX 2587678 8005 protects the following information during a power cycle D RLL program D Timer counter preset and current values D Drum preset preset and current values D Word I O values D Variable V memory values D Retentive control relay status D States of forced I O D Scan time D I O Configuration dat...

Page 23: ...event forcing I O changing variable memory or switching the PLC from PROGRAM to RUN mode These actions may be made by a programming device connected to the PLC or a special function I O module designed for this type of interface to the PLC e g a Network Interface Module The RLL can also be changed through a special function module even when the memory protection is enabled Artisan Scientific Quali...

Page 24: ... system This is particularly true if several double wide modules are needed It is useful to calculate a power budget for each base prior to installation The power requirements of all modules must be included in the calculations the PLC the base controllers as well as the I O modules The user supplied power to individual modules is not a part of the power budget calculation To help ensure reliable ...

Page 25: ...gn steps depend on your particular application the following precautions generally apply to installation of solid state programmable control devices These precautions conform to the guidelines for installation of Programmable Controllers as recommended in the NEMA ICS 3 304 Programmable Control Standards Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com...

Page 26: ...rograms while the equipment is in operation consideration should be given to the use of locks or other means of assuring that such changes can be made only by authorized personnel These recommendations are intended as safeguards against the failure of critical components and the effects of such failures or the inadvertent errors that might be introduced if programs are changed while the equipment ...

Page 27: ...ing or when it is necessary for the operator to reach into the machine Power must be removed by a non semiconductor switch or a physically wired relay contact placed to interrupt power to the output It is not sufficient to rely solely on the PLC for this function Figure 2 1 illustrates an operator safety switch Output Module Relay contacts or limit switches open when operator must reach into machi...

Page 28: ...This type of switch is shown in Figure 2 2 Output Module Contacts of electromechanical relay C1 user supplied critical loads which could cause injury loads which could not cause injury Outputs from the programmable controller C1 C1 Emergency stop Reset C1 Electromechanical Relay Guard limit switch C1 Figure 2 2 Emergency Stop Switch Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOUR...

Page 29: ...inch mode Figure 2 3 JOG or INCH Switch 2 3 ENCLOSURE SELECTION As a minimum an enclosure for a PLC should provide the following Easy access to components A common ground potential on the cabinet A secure vertical panel or rails Conformance to electrical standards An electromagnetic shield Access restricted to authorized personnel only Protection from dust dirt and moisture in an industrial enviro...

Page 30: ...Appendix B is a discussion of grounding electromagnetic interference EMI and other electrical considerations See the guidelines in Appendix B to be certain to meet all grounding and wiring requirements 2 5 TEMPERATURE CONSIDERATIONS When preparing your installation plan for an adequate air flow to ensure proper cooling of equipment Do not permit the convective cooling of the PLC to be hindered Unl...

Page 31: ... base has slots reserved for the power supply and for the PLC and 4 8 or 16 I O module slots depending upon the base model Refer to Figure 3 1 Power Supply PPX 505 6504 4 Slot Base Series 505 I O Series 505 I O Power Supply Power Supply Series 505 I O PPX 505 6516 16 Slot Base PPX 505 6508 8 Slot Base TI525 TI53 PLC TI525 TI53 PLC TI525 TI53 PLC Figure 3 1 Series 505 Bases Artisan Scientific Quali...

Page 32: ...9 in 10 75 in 17 25 in 7 99 in 266 mm 10 47 in 22 mm 0 87 in 9 mm 0 35 in 191 mm 37 8 mm 7 52 in 1 49 in PPX 505 6504 4 slot base PPX 505 6508 8 slot base PPX 505 6516 16 slot base Brackets rear mounted for panel installation all models Brackets front mounted for rack installation PPX 505 6515 only Figure 3 2 Mounting Dimensions for the Series 505 Bases Artisan Scientific Quality Instrumentation G...

Page 33: ...easure for and drill screw holes Refer to Figure 3 2 for screw locations On the front of the base is a ground lug which you should connect to a single point earth ground Refer to Appendix B for further grounding guidelines Each base has a plastic dustguard covering the top grill The dustguard prevents debris from falling into the base during installation After the entire system installation is com...

Page 34: ...d in an antistatic container or antistatic material The work area has a conductive pad with a lead connecting it to a common ground You are grounded by making contact with the conductive pad and or by wearing a grounded wrist strap CAUTION The following precautions although less effective may be taken to minimize the possibility of component damage resulting from electrostatic discharge See Append...

Page 35: ...mory 3 4 Baud 9600 2400 1200 300 ON ON OFF ON ON OFF OFF OFF 1 2 Baud 9600 2400 1200 300 ON ON OFF ON ON OFF OFF OFF Factory test must be set on Switch position Switch position Battery enable Factory test switches must be set off for normatl operation L Memory protect on Download presets Factory test switches position does not matter fro normal use Figure 3 3 Locations of the Dipswitches for the T...

Page 36: ...102 and PPX 505 1104 models which have only an RS 232 C RS 423 port DIP 1 Position not selected Position selected ON OFF RS 232 C 423 Baud rate RS 422 Baud rate 3 4 Baud 9600 2400 1200 300 ON ON OFF ON ON OFF OFF OFF 1 2 Baud 9600 2400 1200 300 ON ON OFF ON ON OFF OFF OFF Push down Switch position Switch position Figure 3 4 Switch Settings TI525 RS 232 C 423 and RS 422 Ports Switches 5 6 7 and 8 o...

Page 37: ...in memory for at least 10 minutes while powered down even with a bad battery If the PLC is powered down without a good battery for longer than 10 minutes at power up the PLC detects whether or not memory is valid If memory is not valid then the PLC clears memory upon power up Refer to Figure 3 5 Turn switch 1 ON to enable the battery backup Turn switch 1 OFF to disable battery backup DIP 2 ON OFF ...

Page 38: ...urning the L memory protect switch on does not prevent forcing I O changing variable memory or switching the PLC from PROGRAM to RUN mode These actions may be initiated with a programming device connected to the PLC or a special function I O module designed for this type of interface to the PLC e g a Network Interface Module The RLL can also be changed through a special function module even when t...

Page 39: ...he battery is dead low or disabled the preset values are always downloaded from the RLL program in an EPROM EEPROM if one is installed Refer to Figure 3 7 Turn switch 5 ON to have values downloaded from the RLL program Turn switch 5 on DIP 2 OFF to have preset values retained DIP 2 ON OFF Position not selected Position selected Push down Retain presets Download presets Figure 3 7 Switch Settings T...

Page 40: ...OFF 9 OFF ON ON OFF 10 ON OFF ON OFF 11 OFF OFF ON OFF 12 ON ON OFF OFF 13 OFF ON OFF OFF 14 ON OFF OFF OFF 15 OFF OFF OFF OFF Highest 2 3 Baud 1200 2400 9600 19200 L R R L L L Switch position 4 R R R L 300 R R R L Left R Right 5 6 Baud 1200 2400 9600 19200 L R R L L L Switch position 7 R R R L 300 R R R address Position does not matter Position does not matter Battery Battery enable disable L Mem...

Page 41: ...a number greater than XXXX8801XXXXXX you have a module that reports status If you have a serial number less than or equal to XXXX8712XXXXXX you have a module that does not report status Switches 2 and 3 on DIP 1 determine whether the CPU expects the status to be reported If the switches are both ON the CPU expects the status to be reported If you install I O modules that do not report status the C...

Page 42: ...or disabled the preset values are always downloaded from the RLL program in an EPROM EEPROM if one is installed Refer to Figure 3 9 Turn switch 4 ON to have values downloaded from the RLL program Turn switch 4 OFF to have preset values retained DIP 1 ON OFF Retain presets Download presets Position not selected Position selected Push down Figure 3 9 Switch Settings TI535 Download Retain Presets Exe...

Page 43: ...it increases scan time you can set the switches for 15 if you prefer regardless of the actual number of logical bases that are connected You may connect Series 500 bases to your system Number the Series 500 logical bases just as you would Series 505 bases however the total number of logical bases cannot exceed 16 Figure 3 10 lists the switch positions for each address base address 5 6 7 8 0 ON ON ...

Page 44: ...u power up a TI535 with the battery backup dipswitch turned OFF and have not installed an EPROM EEPROM the PLC clears memory If you are powering up a TI535 for the first time turn off the battery backup and do not install a programmed EPROM EEPROM This ensures that the PLC is properly initialized Refer to Figure 3 11 Push Switch 1 LEFT to enable the battery backup Push switch 1 RIGHT to disable ba...

Page 45: ... a device is not to be connected to the port DIP 2 L Left R Right RS 422 Baud rate 2 3 Baud 1200 2400 9600 19200 L R R L L L Switch position 4 R R R L 300 R R R RS 232 C 423 Baud rate L Left R Right 5 6 Baud 1200 2400 9600 19200 L R R L L L Switch position 7 R R R L 300 R R R PUSH LEFT PUSH RIGHT Position does not matter Position does not matter Figure 3 12 Switch Settings TI535 RS 232 C RS 423 an...

Page 46: ...ory Protection Turning the L memory protect switch on does not prevent forcing I O changing variable memory or switching the PLC from PROGRAM to RUN mode These actions may be made by a programming device connected to the PLC or a special function I O module designed for this type of interface to the PLC e g a Network Interface Module The RLL can also be changed through a special function module ev...

Page 47: ...ot touch the components on the printed circuit board or short any etch lines or pins as this may disrupt system memory Do not place the PLC on a conductive surface 3 Check the battery backup switch DIP 2 switch 1 If it is off and you wish to retain system memory turn the switch on 4 Remove the battery from the clip and disconnect the leads 5 The new battery should be a 3 0 VDC UL Recognized lithiu...

Page 48: ...nt and disconnect the leads 4 Attach the leads to the new battery 3 0 VDC UL Recognized lithium battery PPX 2587678 8005 Connect the red wire to the positive pole and the black wire to the negative pole Push the new battery and leads back into the compartment 5 Set the battery dipswitch ON DIP 2 switch 1 if you wish to enable battery backup The BATT GOOD indicator should light 6 Close the battery ...

Page 49: ...e but slots 5 8 do not physically exist A system may consist of as many as 16 logical bases and up to 1023 I O points Power supply One Logical base 8 slots Logical base 8 slots One logical base 4 Physical slots 4 Non existent slots Logical base 8 slots Power supply Power supply TI525 TI535 PLC TI525 TI535 PLC TI525 TI535 PLC PPX 505 6508 8 slot base PPX 505 6516 16 slot base PPX 505 6504 4 slot ba...

Page 50: ...lies each contain one logical base numbered 0 See Figure 3 16 Bases 0 and 1 are always on the local base Therefore any distributed base will always be numbered greater than 1 If your system has local I O only you need to install the power supply PLC and I O modules in a single base assembly See the installation instructions later in this chapter Power 4 Slot base supply 8 Slot base 16 Slot base Se...

Page 51: ...with Local and Distributed I O The I O modules in the distributed bases communicate with the PLC through base controllers The Series 505 Distributed Base Controller DBC PPX 505 6840 in each distributed base assembly transmits all information from the I O modules in that base assembly to the I O Channel Controller IOCC PPX 505 6830 A system with distributed I O requires one IOCC located in the prim...

Page 52: ...ce Local I O consisting of a maximum of 512 I O points can be configured when you assign the I O point numbers This is obtained by using base Model 505 6516 sixteen slots and 32 point I O modules The PLC permits a maximum number of 1023 points for a local and distributed system You need not assign the point numbers consecutively For example in a distributed system Base 2 can be assigned I O point ...

Page 53: ...aragraphs when inserting or removing the modules Do not insert or remove modules while power is enabled to the PLC Modules may be damaged if inserted while power is on and memory may be lost if the PLC is removed while power is on System 505 components are compatible with International standards double Eurocard DIN standard 41494 Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE ...

Page 54: ...les and calculating I O power requirements check the appropriate manual for each I O module Complete the following steps to remove the modules into the base 1 Disable line and user supplied power 2 Loosen the screws at the top and bottom of the bezel Prior to removing I O modules you may remove the wiring terminal block without disturbing field wiring Use a Phillips head screwdriver to remove the ...

Page 55: ...the power supply 220V 110V TAB1 TAB2 Figure 3 18 Power Supply Jumper Follow the steps listed below to install the power supply 1 Remove the strip of paper covering the wire connectors on the terminal block 2 Select the proper operating voltage by placing the jumper on the appropriate quick connect as shown in Figure 3 18 Not required for the PPX 505 6663 power supply 3 Disable all user supplied po...

Page 56: ... sure that the polarity on all power supply leads is correct 9 After inserting the wires secure them by tightening the terminal block screws 10 Enable power Bezel screws Figure 3 19 Location of Power Supply in Base The base power budget is determined from the power provided by the base power supply and the requirements of the particular modules used When determining the I O system layout do not ex...

Page 57: ...the ports attach the communication cables to the appropriate port s The RS 232 C RS 423 compatible port accepts a 25 pin male plug and allows communication with equipment up to 50 ft 15 2 m away The RS 422 compatible port accepts a 9 pin male plug and allows communication up to a distance of 1000 ft 305 m for all baud rates supported by the PLC model Both ports are configured as Data Terminal Equi...

Page 58: ...gnal 2 3 4 5 6 7 8 20 Transmitted data Received data Request to send Clear to send Data set ready Signal ground Received line signal Data terminal ready All othersĊno connection RSĆ232ĆC 423 Port Pin Signal 1 5 6 7 8 Data out Data in Ground Data out inverted Data in inverted RSĆ422 Port detector All othersĊno connection Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisa...

Page 59: ...ge de signalisation raccorde dans cette boite doit convenir pour une tension nominale d au moins 300 V I O slots I O module Figure 3 21 Location of I O Modules in Base The base power budget is determined from the power provided by the base power supply and the requirements of the particular modules used When determining the I O system layout take care not to exceed the maximum power available from...

Page 60: ...ed see the manual for that module All the TI525 and TI535 controllers use the Series 505 I O modules These I O modules have different numbers and types of I O points For example an eight point discrete input requires eight inputs Xs be assigned while an eight point analog output module requires assignment of eight word outputs WYs Table 3 2 lists the number and type of points required to log in th...

Page 61: ...2 164 256 VDC Input 32X 1 PPX 505 4508 4 5 34 VDC 0 5 Amp Output 8Y 1 PPX 505 4516 4 5 34 VDC 0 5 Amp Output 16Y 1 PPX 505 4532 4 5 34 VDC 0 5 Amp Output 32Y 1 PPX 505 4608 20 132 VAC 0 5 Amp Output 8Y 1 PPX 505 4616 20 132 VAC 0 5 Amp Output 16Y 1 PPX 505 4632 20 132 VAC 0 5 Amp Output 32Y 1 PPX 505 4708 4 5 34 VDC 2 0 Amp Output 8Y 2 PPX 505 4716 4 5 34 VDC 2 0 Amp Output 16Y 2 PPX 505 4732 4 5 ...

Page 62: ...5 7016 Bipolar 8 In 4 Out Analog 12WX 4WY or 1 20WX 4WY or 4WX 4WY or 8WX PPX 505 7028 Thermocouple Input 8WX 1 PPX 505 7038 RTD Input 8WX or 16WX 1 PPX 505 7101 BASIC Module 4WX 4WY 1 PPX 505 7339 TIWAY Network Interface Module Local Line Ports 8WY 1 PPX 505 7340 TIWAY Network Interface Module RS 232 C 423 Ports 8WY 1 PPX 505 7354 Peerlink 3WX 5WY 1 3 6 6 Installing the Base Controllers Refer to ...

Page 63: ...n the EEPROM You can erase an EEPROM with a programming device that is capable of executing Auxiliary AUX Function 84 A TI525 TI535 EEPROM cannot be used in SIMATIC TI520 SIMATIC TI530 SIMATIC TI520C or SIMATIC TI530C models If you choose you may program an EPROM in a TI520C or TI530C and use the EPROM in any of the TI525 535 PLCs The PLC must have the memory capacity to execute the program Althou...

Page 64: ...xpected operation of the PLC When you power up a TI525 TI535 the PLC checks the status of the EPROM EEPROM and the battery A clear unprogrammed EPROM EEPROM is equivalent to there being no EPROM EEPROM installed Table 4 1 lists the effects on memory and the mode that the PLC enters after power up Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan...

Page 65: ...o Change Good Yes No Change No Change RUN Disabled for 10 minutes Yes No Cleared 525 PLC executes program in EPROM EEPROM RUN Cleared PROGRAM 535 Checksum Cleared PROGRAM Errors Found No Checksum No Change No Change Errors Found No Checksum Errors Found Checksum Errors Found EEPROM while power to the PLC is off Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scienti...

Page 66: ... supplied power to the PLC base 3 Remove the PLC from the base assembly 4 Ensure that switch 1 on the second dipswitch DIP 2 is turned ON This enables battery backup NOTE If the battery backup is disabled and you take longer than 10 minutes to install the EPROM EEPROM you may lose the program stored in RAM 5 Refer to Figure 4 1 If you are installing an EPROM place jumpers on pins 2 3 and 4 5 If yo...

Page 67: ...EPROM EEPROM fails to function correctly Bezel edge EPROM EEPROM jumper pins 1 2 3 4 5 EEPROM 4 3 2 1 EPROM 5 4 3 2 Figure 4 1 TI525 EPROM EEPROM Socket and Jumper Pins Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 68: ...od LED remains off replace the battery before continuing with the EPROM EEPROM installation NOTE If you power down the TI535 while the BATT GOOD LED is off you may lose the program stored in RAM 3 Turn off all user supplied power to the PLC base 4 Remove the PLC from the base 5 If you are installing an EPROM place jumpers on pins 2 3 and 4 5 If you are installing an EEPROM place jumpers on pins 1 ...

Page 69: ...ket by turning the screw clockwise 9 Replace the PLC in its base and enable power Refer to the Troubleshooting Chapter if the EPROM EEPROM fails to function correctly Bezel edge EPROM EEPROM jumper pins 5 4 3 2 1 Figure 4 2 TI535 EPROM EEPROM Socket and Jumper Pins Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instru...

Page 70: ...tion to copy your RLL program to the EEPROM The programming unit displays messages indicating the progress of the copy operation The PLC completes all current and pending communication processes and turns off the communication ports before beginning the copy operation NOTE The TI525 TI535 PLCs copy data to the EEPROM very rapidly The entire copy process takes approximately 5 seconds or less The PL...

Page 71: ...hout first verifying the EPROM EEPROM program If the program is incorrect unexpected operation by the PLC may result in injury to personnel and or damage to equipment Any errors that occur during the copy process are listed on the programming unit Check the EPROM EEPROM jumper pins and make certain that an EEPROM not an EPROM is installed Make certain that all IC pins are properly seated in the so...

Page 72: ...ition Follow the steps below 1 Make certain that the battery is enabled 2 Clear the error condition by cycling power 3 Examine the status words with a programming unit 4 5 1 Status Word Six STW06 As illustrated in Figure 4 3 below STW06 reports the status of EEPROM programming STW06 Bit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Spare spare 1 programming complete no errors 1 programming complete error...

Page 73: ...ge differences STW09 shows the checksum generated from the EEPROM The checksum is a numerical calculation based on all data stored in the EEPROM including your RLL program and information contained in the I O configuration memory When you copy a program to several EEPROMs you can check STW09 for each EEPROM to verify that the information contained in each is identical WARNING Permitting a PLC to e...

Page 74: ...in a TI525 TI535 you cannot execute these AUX Function 84 options Copy RAM to EEPROM Erase program in EEPROM The EEPROM is automatically write protected on power up which prevents any accidental write operations This protective measure does not hinder the device operation in any way If you want to use the device in equipment other than SIMATIC TI equipment you can deactivate this protective featur...

Page 75: ...in RAM memory 4 Execute the AUX Function 84 option that copies RAM to EEPROM 5 Select the EEPROM as the program source Although the TI525 TI535 can copy a program from either an EPROM or an EEPROM into RAM the TI525 TI535 cannot copy a program from RAM to an EPROM NOTE AUX Function 84 affects only the RLL program and the I O configuration Timer counter and drum event drum variables and values in V...

Page 76: ... plastic dustguard on the top grill of every installed Series 505 base WARNING Failure to remove the dustguard may result in overheating and damage to equipment and could result in injury to personnel Check for correct switch settings on all configurable modules e g the PLC and DBC s The L memory MEMORY PROTECT dipswitch on the PLC must be OFF if you intend to enter the RLL program with a programm...

Page 77: ...rs memory and enters PROGRAM mode Enable the battery by turning on DIP 2 switch 1 The Battery Good LED should light The TI535 is now initialized For TI525 models Turn on power to the PLC The TI525 is initialized during power up 4 If you intend to use an EPROM EEPROM install the EPROM EEPROM according to the instructions given in Chapter 4 5 Connect the programming device to the RS 232 C RS 423 por...

Page 78: ... program cannot be changed by a programming device that is connected to the PLC through one of the communication ports NOTE The MEMORY PROTECT dipswitch does not prevent forcing I O changing variable memory or switching the PLC from PROGRAM to RUN mode These actions may be made by a programming device connected to the PLC or a special function I O module designed for this type of interface to the ...

Page 79: ...e three LEDs on the PLC are labeled RUN BATTERY GOOD and PLC GOOD When the LEDs are on they indicate status as shown in Table 5 1 and can aid in locating the source of a problem The PLC LEDs are meaningful only when the DC POWER GOOD LED on the power supply is turned on Table 5 1 LED Indicators RUN BATTERY GOOD PLC GOOD ON Battery is good and battery dipswitch is on ON PLC is functioning with no f...

Page 80: ...10 Power up restart 5 2 2 1 AUX Function 29 Show PLC Diagnostic Cell AUX Function 29 checks the operational status of the PLC and displays the results The display provides the information illustrated in Figure 5 1 Scan 027 Milliseconds Variable Key Unlocked Mode RUN Fatal Error None Non fatal Error None Battery On Download Off Program in RAM TI525 TI535 Operational Status Figure 5 1 Example of AUX...

Page 81: ...on 20 makes the following tests Valid RAM locations are verified Pre coded ROM checksum values are checked The hardware force function is checked Internal timer operation is verified Operating system ROM cyclic redundancy check code is checked 5 2 2 4 AUX Function 11 Partial Restart AUX Function 11 clears the discrete and control relay image registers but does not affect forced elements retentive ...

Page 82: ...w and a program is in EPROM EEPROM AUX Function 10 also puts the PLC in PROGRAM mode if a the battery is good and a fatal error is present or b the battery is good with no error and the previous mode was PROGRAM Table 5 2 lists the effects on memory locations when AUX Functions 10 11 and 12 are executed Table 5 2 Effects of Aux Functions on Memory Locations Operation Selected Discrete Word Image R...

Page 83: ...verflow and special function modules A bit containing a 0 indicates no error while a 1 indicates a problem or failure STW01 Bit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Not used 1 battery low or off 1 scan overrun i e fixed scan time is too short to run RLL program 1 communication port failure 1 I O failure 1 indirect table move overflow 1 intelligent module com munication failure Spare This applies...

Page 84: ... good An empty base is reported with a 0 and bases 0 and 1 are always reported with a 0 STW02 Bit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 base 15 has failed or is not present MSB LSB 1 base 2 has failed or is not present Base 0 always 0 Base 1 always 0 Figure 5 3 Format of Status Word Two STW02 NOTE Status words three through five are not used by the TI525 TI535 Artisan Scientific Quality Instrum...

Page 85: ... 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 spare Spare 1 programming complete no errors 1 programming complete error 1 the EPROM EEPROM is not initially clear 1 programming error MSB LSB spare Figure 5 4 Format of Status Word Six STW06 Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURC...

Page 86: ...erences STW09 shows the checksum generated from the EPROM EEPROM The checksum is a numerical calculation based on all data stored in the EPROM EEPROM including your RLL program and information contained in the I O configuration memory When you copy a program to several EPROM EEPROMs you can check STW09 for every EPROM EEPROM to verify that the information contained in each is identical 5 2 3 5 Sta...

Page 87: ...iguration as a failed I O module The module has not actually failed You should re enter the I O configuration for the slot in question 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 Bit Number Status Words 11 18 12 Slot Slot Slot 8 7 6 Slot 5 Slot Slot Slot 4 3 2 Slot 1 Slot Slot Slot 8 7 6 Slot 5 Slot Slot Slot 4 3 2 Slot 1 Logical Base B Logical Base A Status Word Logical Base B Logical Base A Base Base Ba...

Page 88: ...Base 1 Base 0 8 7 6 5 4 3 2 1 Bit Value Slot Base Figure 5 7 Example of a Status Word With a Bit Set NOTE When a distributed base loses communication with the PLC the appropriate bit in STW02 shows a 1 and the corresponding bits in STW12 to STW18 show zeroes even if modules on that base have failed or been incorrectly configured That is modules do not show failures on a base that is not present Ar...

Page 89: ...iagnostic failure The operating system EPROMs are found to be invalid Operating system fatal error The PLC detects a non recoverable error during execution Abnormal power loss Power to the PLC is removed without proper warning Dynamic Program Memory Diagnostics Error The PLC determines a checksum error in the user EPROM EEPROM or RAM When a fatal error occurs the PLC takes the following actions Th...

Page 90: ...1 PLC partial restart If this fails to clear the error execute AUX Function 12 PLC complete restart 3 If the fatal error persists make certain that the battery backup is enabled and execute AUX Function 10 PLC power up restart 4 If you have been unable to clear the fatal error to this point you must re initialize the PLC This clears the PLC memory For a TI535 disable the battery backup turn off sw...

Page 91: ...cting your U S sales office call 1 800 964 4114 Have the following information available before you call List of fatal and non fatal errors PLC serial number PLC software revision execute AUX Function 15 or check the PLC label Sequence of events leading up to the failure Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality ...

Page 92: ...a TI525 TI535 however If you transfer an EPROM EEPROM from one TI525 TI535 model to another remember that the program in the EPROM EEPROM has to be compatible with the model in which it is used If the program that you loaded in RAM fails to copy to the EEPROM check the EPROM EEPROM jumpers to be sure that you have them set for an EEPROM not an EPROM Refer to Chapter 4 of this manual for instructio...

Page 93: ... set incorrectly wait at least one minute before touching the jumper Then move the jumper to the appropriate quick connect pin 6 Make sure the wires attached to the terminal screws on the bezel are secure and that the user supplied power source is functional 7 Check to see that the fuse located on the bezel has not opened Replace the fuse if necessary with the appropriate fuse a Using a flat blade...

Page 94: ...08 8 I O slots PPX 505 6516 16 I O slots 19 inch rack compatible Power Supply Module PPX 505 6660 PPX 505 6660A or PPX 505 6663 3 V lithium battery PPX 2587678 8005 3 0 A 250 V slow blow fuse 3 AG for PPX 505 6660 8 0 A 250 V normal blow fuse 3 AG for PPX 505 6663 You can order the following spare parts from your distributor EEPROM PPX 2587681 8020 525 12 Kbytes Upgrade Kit PPX 2586491 8003 Artisa...

Page 95: ... Ports RS 232 C RS 423 all models 0 15 mm peak to peak 10 57 Hz 1 0 g 57 150 Hz 2 Hz 80 350 Hz and IEC 68 2 34 0 04g 3dB octave rolloff 80 20 Hz and 350 2000 Hz at 10 min axis Test Fdc with Storage Temperature EEC 4517 79 Com 78 766 Final Part 4 Level 4 All P C models and power supply All P C models Isolation user side to PLC side 1500 Vrms UL Listed industrial control equipment CSA Certified proc...

Page 96: ...PX 505 6663 PPX 505 6660 PPX 505 6660 PPX 505 6663 PPX 505 6660 PPX 505 6663 In addition the system complies with applicable requirements of Verband Deutscher Elektrotechniker VDE 0160 Electrical Equipment except 220 VAC Input Modules No 505 44XX Series 505 products have been developed with consideration of the draft standard for programmable controllers as described in the proposed standard of th...

Page 97: ... the ground return Minimum wire sizes color coding and general safety practices should comply with all appropriate electrical standards and codes Screw connections between bezels and bases as well as between enclosures and bases provide grounds and should be tightened properly B 2 1 Single Point Grounding Connect any Series 505 component with an external chassis or external ground terminal on its ...

Page 98: ...Lugs should be crimped and soldered Use 10 copper bolts or equivalent for those fasteners providing electrical connections to the single point ground This applies to device mounting bolts and braid termination bolts for subpanel and user supplied single points Tapped holes for these fasteners are better than nut bolt arrangements Paints coatings and corrosion can prevent good electrical contact at...

Page 99: ... the subpanel follow these steps 1 Remove the finish from the equipment at areas of contact 2 Tighten the bolt Equipment Subpanel Star Step 2 Step 1 Step 4 Step 3 washers Ground braid copper lugs Star washers Subpanel or user supplied single point ground Step 1 Step 2 Figure B 1 Sample Ground Connections Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com...

Page 100: ...ing from AC field wiring wherever possible Avoid sharp bends to power and data cables Use 7 6 cm 3 inch radius on all bends A good low ground impedance of 0 1 ohm or less must exist for all components in the system Use wireways for wire and cable routing when possible Keep wire strippings from falling into modules controllers or bases For long return lines to the power supply do not use the same w...

Page 101: ...s through parasitic capacitance between the noisy line and the signal power line This requires high voltage or high rate of change of voltages in the noisy line and high parasitic capacitance between lines This typically would be the case for long wire runs in the same conduit Magnetic coupling occurs through parasitic mutual inductances between lines This requires high currents or high rates of c...

Page 102: ...he contacts where they would produce a showering arc and couple with adjacent wiring You may achieve an alternative type of suppression by placing an RC or varistor circuit shown in Figure B 2 across the contacts parallel to the switch Both types of snubbing cause the physical devices to come on or go off more slowly The RC and varistor elements should have minimal effect on system timing their ti...

Page 103: ...e the mounting cabinet NEMA type recommended Two cases of field wiring warrant special attention Wiring which enters the harsh noise area to enable monitoring and control of those devices and TTL or low level less than 24 V wiring In these cases supplement the physical separation between control and noise prone wiring with shielded twisted pair wiring 12 twists ft for the control signals Ground th...

Page 104: ...oint LVDC TTL 8 point LVDC TTL 16 point LVDC TTL 32 point 110 VAC Input 8 point 110 VAC Input 16 point 110 VAC Input 32 point 2 0 505 4308 505 4316 505 4332 2 0 505 4408 2 0 505 4416 2 0 505 4432 2 0 2 0 2 0 505 4232 24 VDC Input 8 point 24 VDC Input 16 point 24 VDC Input 32 point 220 VAC Input 8 point 220 VAC Input 16 point 220 VAC Input 32 point Power Supply 55 3 75 5 V 5 V Power Available in wa...

Page 105: ...lay Output Form A 16 point Relay Output Form A 32 point 2 5 505 6010 505 6011 505 6108 4 0 505 6202 2 5 505 6204 5 0 505 6208 5 0 2 0 2 5 505 4932 Input Simulator Output Simulator Analog Input Analog Output 2 point Analog Output 4 point Analog Output 8 point 505 6308 4 0 505 6408 5 0 Word Input Word Output TurboPlastic 7 0 0 505 5100 TurboParison 7 0 0 505 5103 505 6208A 2 0 Analog Output 8 point ...

Page 106: ...TM IBM AT Compatible Coprocessor 11 0 0 2 0220 0440 4120 545 1101 Programmable Logic Controller 4 0 0 200 PPX PPX PPX PPX PPX PPX PPX 505 7028 2 2 0 01 Thermocouple PPX Model IBM AT Compatible Coprocessor 11 0 0 2 IBM AT Compatible Coprocessor 11 0 0 2 IBM AT Compatible Coprocessor 11 0 0 2 PPX PPX 505 7012 3 0 8 In 4 Out Analog 505 7002 2 5 High Speed Counter Encoder PPX PPX 505 7016 6 5 Bipolar ...

Page 107: ...0 5022 8 5 500 5023 6 0 1 4 1 4 500 5011 220 VAC Output 24 48 VDC Output Analog Output 0 125 0 05 Word Input Word Output Input Simulator Output Simulator ASCII High Speed Pulse Input 5 V 5 V Power Available in watts 500 5024 7 5 500 5026 2 0 0 15 SERVO AXIS Controller 24 VDC Latching Input Rapid Response Output 500 2151 AC Power Supply 54 3 75 56 3 75 500 2153 DC Power Supply 45 2 50 500 2103 Dist...

Page 108: ... Redundant TIWAY Peerlink 32 Point High Density Line Ports 500 5039 8 0 1 25 Network Interface Dual Local Line Ports 500 5040 8 0 0 06 Network Interface Dual RS 232 Ports 110 VAC Input 500 5056 3 0 32 Point High Density 110 VAC Output Some versions of the 500 5056 32 Point Output Module consume 3 3 watts of 5 VDC power These units are appropriately identified with labels Rapid Response Output Rapi...

Page 109: ... See Status Word AUX Function Troubleshooting Dipswitches TI525 Battery Enable 3 5 3 7 Baud Rate 3 5 3 6 Memory Protect 3 8 Preset download retain 3 5 3 9 TI535 Battery Enable 3 10 3 14 Baud Rate 3 10 3 15 Highest Numbered Base 3 10 3 13 Memory Protect 3 16 Preset download retain 3 10 3 12 Distributed Base 1 3 3 21 Distributed Base Controller DBC 1 3 3 21 3 32 Distributed I O 1 3 3 21 E Electrical...

Page 110: ... 3 27 EPROM EEPROM TI525 4 4 TI535 4 6 I O Modules 3 29 P C 3 27 Power Supply 3 25 Instruction Set RLL 1 7 J Jog Switch 2 6 Jumper Pins EPROM EEPROM 4 4 4 9 L LED Indicators 5 4 Local I O 1 3 3 20 3 22 Logical Base 3 13 3 19 M Memory AUX Functions and 5 7 Battery Backup 3 7 3 14 Features by model 1 6 Ladder Logic Memory by model 1 6 Memory Protect Dipswitch 5 3 TI525 Models 3 8 TI535 Models 3 16 M...

Page 111: ...ch 2 4 Scan Time Boolean Logic 1 1 Status Word 10 and 5 11 Slots I O 3 29 P C 3 27 Power Supply 3 25 Software Programming 1 8 Spare Parts List 5 19 Specifications A 1 Start Up Procedure 5 1 5 3 Status Words STW01 5 8 STW02 5 9 STW06 4 10 5 10 STW07 STW09 4 11 5 11 STW10 5 11 STW11 STW18 5 12 Troubleshooting with 4 10 5 8 5 13 Stop Switch 2 5 T Temperature Guidelines 2 7 TISOFT Programming Software...

Page 112: ...nd TI535 are trademarks of Texas Instruments Incorporated IBM is a registered trademark of International Business Machines Incorporated DEC is a registered trademark and VAX is a trademark of Digital Equipment Corporation Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artis...

Page 113: ... detailed comments about our manuals Yes Please send me a questionnaire No Thanks anyway Your Name Title Telephone Number Company Name Company Address Manual Name SIMATIC TI505 TI535 Hardware and Installation User Manual Edition Thrid Manual Assembly Number 2586546 0052 Date 04 93 Order Number PPX 505 8103 3 Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific...

Page 114: ... THE UNITED STATES SIEMENS INDUSTRIAL AUTOMATION INC 3000 BILL GARLAND RD P O BOX 1255 JOHNSON CITY TN 37605 1255 ATTN Technical Communications M S 3519 Artisan Scientific Quality Instrumentation Guaranteed 888 88 SOURCE www artisan scientific com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 115: ...s and Technicians on staff in our State of the art Full Service In House Service Center Facility InstraView Remote Inspection Remotely inspect equipment before purchasing with our Innovative InstraView website at http www instraview com We bUy used equipment We also offer credit for Buy Backs and Trade Ins Sell your excess underutilized and idle used equipment Contact one of our Customer Service R...

Page 116: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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