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Siemens SIMATIC TDC System Manual Download Page 39

SIMATIC TDC hardware
System Manual, 08/2017, A5E01114865-AL

39

Rack

3

3.1

Rack UR6021 (6DD1682-0CH3)

3.1.1

Areas of application

Rack UR6021 with 21 slots forms the mechanical base for SIMATIC TDC
The system power supply is installed in the rear area of rack.
There is a fan tray in the upper part of the rack, which includes the monitoring and signaling

functions in addition to the fans.
The fan tray can be ordered as spare part (6DD1683-0CH3) and can be replaced by

qualified personnel.
A high-performance 64-bit backplane bus supports high-speed data exchange between the

inserted modules.
The CPU555 used in UR6021 supports P0 functionality.
For fast, direct communication between CPU555 modules, the rack UR6021 has a P0

connector in slots 01, 02, 03, 04, 09, 11, 13 and 15. Each CPU555 can communicate with up

to 7 additional CPU555 by means of the PCIe interface via the backplane bus (P0

connector). This means that a point-to-point connection always exists between any two

CPU555 modules.

See also

Ventilation/cooling (Page 48)

Aotewell Ltd

www.aotewell.com

Industry Automation

HongKong|UK|China

sales@aotewell.com

+86-755-8660-6182

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Summary of Contents for SIMATIC TDC

Page 1: ...___________________ SIMATIC TDC SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL Preface Installation and EMC guidelines 1 General technical specifications 2 Rack 3 CPU modules 4 Signal modules 5 Communication modules 6 Interface module 7 Submodules 8 Service Support A Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 2: ...ce with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the...

Page 3: ...This manual is intended for commissioning personnel Comprehension of this manual requires general knowledge of automation engineering Scope of the manual This manual is valid for SIMATIC D7 SYS as of version 8 1 Position in the information landscape This manual is part of the documentation package for the Technology and Drive Control components FM 458 SIMATIC TDC and SIMATIC D7 SYS Title Content A...

Page 4: ...mes to detailed questions on using the software CFC The CFC language Continuous Function Chart offers you the possibility of designing graphic interconnections for blocks While working with the particular software you can always consult the Online Help to get answers to detailed questions regarding the use of the editors compiler SFC Configuring sequential controls using SIMATIC S7 SFCs Sequential...

Page 5: ... does not contain any detailed instructions with individual step sequences For more information on the software dialogs and their handling refer to the Online Help Recycling and disposal The products can be recycled due to their low pollutant content Contact a certified electronic waste disposal company to recycle and dispose of your old equipment in an environment friendly manner Additional suppo...

Page 6: ...rity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe ...

Page 7: ...ontrol cabinet 20 1 11 Equipotential bonding 22 1 12 Protective ground 28 1 13 Power losses in the control cabinet 29 1 14 Power supply 30 1 15 Rack 32 1 16 Cables 32 1 17 ESD Directives 35 2 General technical specifications 37 2 1 Climatic conditions 37 2 2 Electrical protection and safety requirements 37 2 3 External supply of the SIMATIC TDC modules digital outputs 37 2 4 Mechanical requirement...

Page 8: ...2 Mechanical layout 54 3 2 3 Control and display elements 55 3 2 4 Status and fault displays 56 3 2 5 Power supply 56 3 2 6 Wiring diagram 57 3 2 7 Voltage monitoring 58 3 2 8 Battery backup 59 3 2 9 Modules 60 3 2 10 Power supply potentials 60 3 2 11 Ventilation cooling 61 3 2 12 Technical specifications 63 3 3 Rack UR5213 6DD1682 0CH0 66 3 3 1 Areas of application 66 3 3 2 Mechanical layout 66 3...

Page 9: ...Pin assignments 95 4 2 9 Technical specifications performance features 97 5 Signal modules 103 5 1 SM500 signal module 103 5 1 1 Areas of application 103 5 1 2 Control and display elements 103 5 1 3 Status and fault displays 105 5 1 4 Application notes and immunity to interference 105 5 1 5 Connection options 106 5 1 6 Additional components 107 5 1 7 Incremental encoder input settings 108 5 1 8 Pi...

Page 10: ... displays 152 6 4 4 Application notes and immunity to interference 152 6 4 5 Connection options 153 6 4 6 Additional components 154 6 4 7 Pin assignments 154 6 4 8 Technical specifications performance features 155 6 5 CP52A0 GDM access module 156 6 5 1 Areas of application 156 6 5 2 Using the CP52A0 6DD1660 0BH1 157 6 5 3 Control and display elements 157 6 5 4 Status and fault displays 159 6 5 5 A...

Page 11: ... 7 4 Interface module SB70 197 7 4 1 Signals 199 7 4 2 Application notes 200 7 4 3 Technical specifications 201 7 4 4 Pin assignment 202 7 4 5 Block diagram 203 7 5 Interface module SB71 204 7 5 1 Signals 206 7 5 2 Application notes 206 7 5 3 Technical specifications 208 7 5 4 Pin assignment 209 7 5 5 Block diagram 210 7 6 Interface modules SU12 und SU13 211 7 6 1 Function description 212 7 6 2 Ad...

Page 12: ...Table of contents SIMATIC TDC hardware 12 System Manual 08 2017 A5E01114865 AL Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 13: ...ations on the part of Siemens AG are contained in the respective sales contract which also contains the complete and solely applicable warranty conditions These contractual guarantee provisions are neither broadened nor restricted by the text in these operating instructions 1 1 Qualified personnel in the context of the operating manual or of warning notices on the product itself are persons famili...

Page 14: ...observed NOTICE Electrostatic sensitive devices The modules contain components that are sensitive to electrostatic charge Always discharge your body before you touch an electronic module This can be done quite simply by touching a conductive grounded object immediately before you handle the component e g bright metal parts of the control cabinet grounding contact of socket outlet NOTICE Lifting an...

Page 15: ...erence and to conform with special installation and EMC requirements of the plant EMC therefore represents a quality feature for Intrinsic immunity to interference Resistance against internal electrical disturbance variables Immunity to external interference Resistance of the system against external electromagnetic disturbance variables Degree of interference emission Environmental effects caused ...

Page 16: ...ltage limits Low voltage directive 2004 108 EC Electromagnetic Compatibility EMC Directive The EC Declarations of Conformity are available to relevant authorities at the following address Siemens AG Digital Factory Factory Automation DF FA AS DH AMB PO box 1963 92209 Amberg Germany 1 5 EMC Directive SIMATIC products are designed for use in industrial environments Industrial aera of applicaion Inte...

Page 17: ...n of SIMATIC TDC will not trigger a hazardous state of the machine plant This must always be taken into account when configuring the machine system The system may not be commissioned until it has been proven that the final product is in compliance with the directive Expert personnel Only expert personnel may configure commission service and operate SIMATIC TDC Input of external voltages An externa...

Page 18: ...e measures must be taken to prevent ignition of adjacent parts or components as a result of burning parts that possibly drop out of a component Two examples of a fire protection barrier to IEC 61010 1 Example 1 Partition below the rack Example 2 Metal panel Accepted perforation of a metal panel Minimum thickness mm Maximum diameter of the holes mm Minimum hole pitch center center mm 0 76 1 1 1 7 3...

Page 19: ...nual 08 2017 A5E01114865 AL 19 Minimum size of the fire protection barrier Rack Vertical projection of the rack 50 from the vertical projection profile Minimum size of the barrier Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 20: ...C components If contactors without protective circuit are operated in a control cabinet next to the SIMATIC TDC cabinet the cabinets must be partitioned by means of a sheet steel panel All control cabinets in which SIMATIC TDC components are operated must be equipped with a shielding busbar that must be connected directly at both ends to the cabinet frame It is not allowed to use gas discharge lam...

Page 21: ...2017 A5E01114865 AL 21 Arrangement and clearances The following minimum dimensions must be maintained for stacked installations of SIMATIC TDC racks e g control cabinet 2200 x 600 x 600 mm Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 22: ...minimum cross section of 16 mm2 Principle of the connection All components racks power supplies etc that are connected by signal cables must also be interconnected by means of equipotential bonding exception components with fiber optic connections Equipotential busbar An equipotential busbar should be provided in each control cabinet to facilitate wiring All internal and external components must b...

Page 23: ...delines 1 11 Equipotential bonding SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL 23 Schematic circuit diagram Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 24: ...ardware 24 System Manual 08 2017 A5E01114865 AL Practical application examples Termination of an external shielded cable The shield must be connected to the shielding bus Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 25: ...ation of an external shielded cable with supply via interface module The shield must be connected to the shielding bus Ground of the external power supply must be wired to the shielding busbar or to the equipotential busbar Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 26: ...ermination of an internal power supply via interface module The shield must be connected to the shielding bus Ground of the internal power supply must be connected to the shielding busbar or to the equipotential busbar Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 27: ... 12 Protective ground SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL 27 Example of grounding and potential equalization Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 28: ...e ground is bonded to the cabinets or components via PE conductor It is required in SIMATIC TDC for safe operation and as interference suppression measure The protective conductor must be routed and dimensioned in accordance with IEC 61131 2 11 9 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 29: ... the control cabinet and the building s ceiling SHUTDOWN MODE Using the SHUTDOWN MODE switch the user can select whether to shut down the rack immediately on failure of the first fan or not until an additional fan failure Shutdown mode ONE ON Shutdown is initiated upon the failure of one fan TWO OFF Shutdown is initiated upon the failure of one or more fans For additional rack specific information...

Page 30: ...ester in the mains line as close as possible to the cable entry on the cabinet Ground of the line filter arrester must be wired to the equipotential busbar of the cabinet using the shortest possible conductor length 24 V power supply To attenuate external interference a line filter must be provided for the 24 V power supply of the digital I O e g SIFI B line filter Order No B84112 B from Epcos NF ...

Page 31: ...tials of power supply In SIMATIC TDC the ground connections of all secondary voltages are grouped and bonded to the rack enclosure in order to improve the signal to interference ratio and to ensure proper grounding Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 32: ...ectors on the live component For module specific notes refer to the corresponding user documentation hardware 1 16 Cables All signal cables you install must be shielded All cables assembled by users must be wired with strain relief Serial signal lines must be shielded The shield must be bonded to a metalized connector housing as well as to the shielding busbar The cable shielding may not be wired ...

Page 33: ...interface module If interface modules are used the shields of system side cables and of routed the interface module to SIMATIC TDC must be bonded to ground directly above or below the interface module Unshielded conductors that are terminated to screw terminals should be kept as short as possible All lines should be kept as short as possible Aotewell Ltd www aotewell com Industry Automation HongKo...

Page 34: ... The cable wired to connector X1 on the rack must be shielded The shield should be terminated as close as possible to connector X1 You can connect conductor cross sections from 0 5 mm2 to 1 5 mm2 Comment We recommend using ferrules when using flexible cables Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 35: ...Handling ESD modules As a matter of principle you should never touch electronic modules unless this is unavoidable in the course of work to be carried out on the component Do not touch components unless you are continuously grounded by means of an ESD bracelet or or by wearing ESD shoes or ESD shoe grounding strips Always discharge your body before you touch an electronic module This can be done q...

Page 36: ...ring work on modules or at least grounded soldering tips Shipping modules Modules and components must always be stored and shipped in conductive packing materials e g metalized plastic boxes metal containers If using non conductive packaging you must protect the modules with a wrapping of made of conductive material e g conductive foam rubber or household aluminum foil The following figure once ag...

Page 37: ...corresponds to 1000 m to 3500 m 1080 to 795 hPa corresponds to 1000 m to 2000 m Pollutant stress Gases posing the risk of malfunction Dust posing the risk of malfunction ISA S71 04 severity level G3 SO2 10 cm3 m3 H2S 1 cm3 m3 Conditions of use according to IEC 60721 Part 3 3 Class 3S2 without sand in air 2 2 Electrical protection and safety requirements Safety regulations IEC 61131 2 Protection cl...

Page 38: ...ion of vibration 10 frequency cycles per axis in each of the 3 axes which are perpendicular to each other Shock Shock test according to IEC 60068 2 27 Type of shock half sine Strength of shock 15 g peak value 11 ms duration Shock direction 3 shocks each in direction in each of the three perpendicular axes 2 5 Electromagnetic requirements industry Interference emission EN 61000 6 4 2007 A1 2011 Imm...

Page 39: ... by qualified personnel A high performance 64 bit backplane bus supports high speed data exchange between the inserted modules The CPU555 used in UR6021 supports P0 functionality For fast direct communication between CPU555 modules the rack UR6021 has a P0 connector in slots 01 02 03 04 09 11 13 and 15 Each CPU555 can communicate with up to 7 additional CPU555 by means of the PCIe interface via th...

Page 40: ...out Figure 3 1 Rack UR6021 front view Fan tray 6DD1683 0CH3 The fan tray is inserted and screwed into the upper part of the rack The fan tray contains six fans and the control and monitoring functions for the rack Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 41: ...with the switch position S1 1 in the battery compartment as response to the failure of one or two fans OFF Shutdown on failure of two fans SHUTDOWN MODE LED on ON Shutdown on failure of one fan SHUTDOWN MODE LED flashes Figure 3 2 Front view of the fan tray LED The four LEDs signal the operating state of the rack RESET You can restart all modules by pressing the submerged pushbutton rack RESET BAT...

Page 42: ...e Always use the integrated strain relief for the mains cable on the 3 pin screw terminal block The pin assignment is printed onto the front panel Input voltage 120 230 V AC 110 220 V DC Test voltage Primary PE 1500 V AC Power consumption 800 W apparent power approx 835 VA Cable cross section 3 x 1 5 mm2 copper stranded wires dressed with wire end ferrules with ISO insulating collars stripped leng...

Page 43: ...h 7 mm stranded wires dressed with wire end ferrules with insulating collars Make sure that the strain relief is properly mounted 1 2 SYSFAIL signaling contact NC contact 3 4 POWER signaling contact NO contact 5 6 FAN FAIL signaling contact NO contact WARNING PE terminal The PE ground conductor must be connected to the power supply The PE ground terminal on the rack min 6 mm2 is inappropriate The ...

Page 44: ... to manual operation of the mains switch Output voltage All output voltages are monitored e g for overload short circuit Voltage monitoring functions at the power supply outlet Reaction 5 V in the range from 4 75 V to 5 35 V POWER OK LED is lit green 3 3 V in the range from 3 18 V to 3 5 V 12 V in the range from 11 V to 13 V 12 V in the range from 11 V to 13 V In all other cases the POWER OK LED i...

Page 45: ...ndling of a Lithium battery may cause its explosion and incorrect disposal of used lithium batteries may lead to emission of pollutants For these reasons you should strictly observe the following notes Do not throw new or waste batteries into an open fire or perform any soldering work on the cell body max temperature 100 C Do not recharge waste batteries risk of explosion Do not open the battery A...

Page 46: ...eries at annual intervals The backup function is deactivated when the fan tray is removed Battery voltage monitoring The CPU module inserted in slot 1 detects missing or low backup batteries and signals these states with a flashing b Battery replacement Unscsrew and remove the lid of the battery compartment to remove the battery Observe correct polarity when inserting the battery You should also t...

Page 47: ...s particularly at slot 1 as a metal spring has been installed in this slot If the ESD braid or a metal spring is severely damaged the module can no longer be used because there is a risk of a short circuit with the potentials of a neighboring module 3 1 10 Power supply potentials In SIMATIC TDC the ground connections of all secondary voltages are grouped and bonded to the rack enclosure in order t...

Page 48: ...le startup of the rack after you switched on power On failure of one or two fans the power supply is shut down depending on the operating mode in order to prevent thermal destruction of the modules The operating mode SHUTDOWN MODE is selected using switch S1 1 which is integrated in the power supply The power supply is shut down if one fan has failed and switch position ON is set or if two fans ha...

Page 49: ...tive components can be destroyed by voltages and power levels far below human perception Components or modules are possibly exposed to such voltages when touched by humans who have not been not electrostatically discharged Following such voltage peaks it is usually impossible to identify malfunction of the component immediately as it needs an extended operating time before such malfunctions are di...

Page 50: ...ge 45 10 If necessary connect the wires to X1 including the strain relief and shield connection 11 Connect the power connector X2 12 Switch on the power again Signaling relay Three 230 V signaling relays with floating potential facilitate external evaluation of the rack system states NOTICE Assignment of the contacts Contacts consisting of combinations of safety extra low voltage and hazardous vol...

Page 51: ...sure Operation 1080 hPa to 795 hPa Storage 1080 hPa to 660 hPa Power input Rated input voltage Rated value Permissible range 120 V AC to 230 V AC 110 V DC to 220 V DC 85 V AC to 264 V AC wide range input 93 5 V DC to 253 V DC Rated input current At 120 V AC At 230 V AC At 110 V DC At 220 V DC 6 7 A 3 5 A 7 3 A 3 7 A Max inrush current 40 A Line frequency Rated value AC DC Permissible range 50 60 H...

Page 52: ...e listed in the respective description All outputs are sustained short circuit proof and do not need a basic load Battery Current load Approx 20 µA for the monitoring and max 180 µA for the slots 1 21 Relay contacts X1 Rated voltage AC 230 V max 264 V Rated current 2 A NOTICE Assignment of the contacts Contacts consisting of combinations of safety extra low voltage and hazardous voltages are not p...

Page 53: ...IC TDC hardware System Manual 08 2017 A5E01114865 AL 53 Dimensional drawing Dimensions in mm Figure 3 3 Dimension drawing of rack UR6021 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 54: ...ntegrated system power supply and integrated system fans A high performance 64 bit backplane bus supports high speed data exchange between the inserted modules 3 2 2 Mechanical layout Figure 3 4 Rack UR5213 front view Power supply The power supply with integrated fan for forced convection is installed in the rear section of the rack Aotewell Ltd www aotewell com Industry Automation HongKong UK Chi...

Page 55: ...erating mode setting is indicated by the SHUTDOWN MODE LED on the front panel OFF Shutdown on failure of two fans SHUTDOWN MODE LED off ON Shutdown on failure of one fan SHUTDOWN MODE LED on Figure 3 5 Front view of the fan tray LED The four LEDs signal the operating state of the rack RESET You can restart all modules by pressing the submerged pushbutton rack RESET BATTERY Backup battery compartme...

Page 56: ... on the right side of the power supply unit Note Always use the integrated strain relief for the mains cable on the 3 pin screw terminal block The pin assignment is printed onto the front panel Input voltage 85 264 V AC Test voltage Primary PE 1350 V AC Power consumption 800 W apparent power approx 835 VA Conductor cross section 3x1 5 mm2 stranded wires dressed with wire end ferrules with ISO insu...

Page 57: ... 1 5 mm2 stranded wires dressed with wire end ferrules with insulating collars Make sure that the strain relief is properly mounted 1 2 SYSFAIL signaling contact NC contact 3 4 POWER signaling contact NO contact 5 6 FAN FAIL signaling contact NO contact WARNING The PE ground conductor must be connected to the power supply A PE ground terminal on the rack is inappropriate The PE ground conductor mu...

Page 58: ...f the mains switch Output voltage All output voltages are monitored e g for overload short circuit Voltage monitoring functions at the power supply outlet Reaction 5 V in the range from 4 75 V to 5 35 V POWER OK LED is lit green 3 3 V in the range from 3 18 V 3 5 V 12 V in the range from 11 V to 13 V 12 V in the range from 11 V to 13 V In all other cases the POWER OK LED is lit red System failure ...

Page 59: ... an open fire or perform any soldering work on the cell body max temperature 100 C or recharge the battery risk of explosion Do not open the battery and always replace it with one of the same type Always order replacements from Siemens This ensures that you are in possession of a short circuit proof type You should return waste batteries to the battery manufacturer dispose of the batteries as spec...

Page 60: ...tery while the rack is powered on in order to prevent data loss 3 2 9 Modules Make sure that the modules you insert are properly aligned in their relevant slot WARNING Do not push the modules towards the left when inserting these because you would risk damage to the ESD braid of the modules already inserted Observe this particularly at slot 1 as a metal spring has been installed in this slot 3 2 1...

Page 61: ...led and switch position ON is set or if two fans have failed and switch position OFF is set To set switch S1 unscrew the front panel and slightly pull it forward until you can reach the switch through the gap Switch off power to the rack before you open the panel WARNING Switch off power to the rack before you remove the front panel screws CAUTION Observe the corresponding ESD Directives The opera...

Page 62: ...al evaluation of the rack s system states Table 3 3 Signaling relay Signaling relay Terminal X1 Contact in switched off state Contact in error free op eration LED in error free operation SYSFAIL 1 2 Closed Closed Off POWER 3 4 Open Closed green is on FAN FAIL 5 6 Open Closed Off Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 63: ...ensation Atmospheric pressure Operation 1080 hPa to 795 hPa Storage 1080 hPa to 660 hPa Power input Input voltage Rated value Permissible range 120 230 V AC 220 V DC 85 V AC to 264 V AC 198 V DC to 253 V DC extended range input Rated input current At 120 V AC At 230 V AC At 220 V DC 4 45 A 2 3 A 2 38 A Max inrush current 40 A Line frequency Rated value Permissible range 50 60 Hz 47 63 Hz Power fac...

Page 64: ... not exceeded even in a full assembly of the rack consisting of the module types CPU551 SM500 CP51M1 CP50M1 and CP52A0 Note If using other modules you must check the individual maximum currents and verify the maximum load of 320 W All outputs are sustained short circuit proof and do not need a basic load Battery Current load Approx 20 µA for the monitoring function and max 180 µA for slots 1 21 Re...

Page 65: ...H2 SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL 65 Dimensional drawing Figure 3 6 Dimensional drawing of rack UR5213 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 66: ...ntegrated system power supply and integrated system fans A high performance 64 bit backplane bus supports high speed data exchange between the inserted modules 3 3 2 Mechanical layout Figure 3 7 Rack UR5213 front view PS5213 power supply The power supply with three fans is inserted and screw mounted in the upper section of the rack Aotewell Ltd www aotewell com Industry Automation HongKong UK Chin...

Page 67: ...for failure of one fan or TWO setting for failure of two fans LED The three LEDs display the rack s operating status RESET You can restart all modules by pressing the submerged pushbutton rack RESET BATTERY Compartment for backup batteries 2 x 1 5 V leak proof alkaline manganese cells type AA POWER Mains switch X2 Line voltage connection Front panel Figure 3 8 Front view of the power supply unit A...

Page 68: ...of the power supply unit The pin assignment is printed onto the front panel Input voltage 90 264 V AC Derating 85 90 V Dielectric strength Mains inlet PE Mains inlet SELV SELV PE 1500 V AC 3000 V AC 500 V AC Power consumption 800 W apparent power approx 835 VA L Phase conductor L N Neutral conductor N Ground conductor PE External fuse dimensioning In 9 A Is 50 A inrush peak The power supply is equ...

Page 69: ...9 WARNING The PE ground conductor must be connected to the power supply A PE ground terminal on the rack is inappropriate The PE ground conductor must be green with yellow stripe green yellow Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 70: ... less than approx 5 of the rated mains voltage A usual power off sequence precedes this state This state can only be cleared by cycling power off and on by means of the mains switch Output voltage All output voltages are monitored e g for overload short circuit Voltage monitoring functions at the power supply outlet Reaction 5 V in the range from 4 75 V to 5 35 V POWER OK LED is lit green 3 3 V in...

Page 71: ...nual intervals The backup function is no longer available if you remove the power supply unit e g in the case of malfunction or fan replacement Battery voltage monitoring The CPU module inserted in slot 1 detects missing or low backup batteries and signals these states with a flashing b Battery replacement You should always replace the battery while the rack is powered on in order to prevent data ...

Page 72: ...for modules requiring forced convection e g CPU550 at air intake temperatures from 0 C to 55 C You may only set switch position TWO if it can be assured that the air intake temperature at the rack does not exceed 35 C The power supply is not shut down on failure of a single fan but the corresponding backplane bus signal FANAL is activated and can be detected by the configuration software Fan repla...

Page 73: ...tion Atmospheric pressure Operation 1080 hPa to 795 hPa Storage 1080 hPa to 660 hPa Power input Input voltages AC 90 V 264 V Rated input current Typically 10 A Max inrush current 50 A Frequency 47 Hz to 63 Hz Power factor EN 61000 3 2 Power failure backup min 15 ms Output voltages Rated output voltage Output current 5 V 60 A 3 3 V 60 A 12 V 8 A 12 V 8 A All outputs are sustained short circuit proo...

Page 74: ...6 x 354 9 x 343 Weight Approx 20 kg 3 4 Slot covers Application Slot cover SR51 is used to protect unused slots of the rack This is necessary to ensure proper ventilation and EMC compatibility of the system Article number Slot cover SR51 6DD1682 0DA1 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 75: ...defined in IEEE Standard 754 2008 Floating point numbers are calculated internally with 80 bits This results in fewer rounding errors as compared to calculations with only 64 bits CPU551 The CPU555 does not apply substitute values for invalid real values This method provides higher performance Typically invalid real values result from corrupted data from external interfaces Calculating with invali...

Page 76: ... Use of a CP53M0 in combination with a CPU555 is only possible as of a functional status 9 Use of an SM500 in combination with a CPU555 is only possible as of a functional status 13 4 1 2 Control and display elements LED display The processor number states and faults are displayed using a 5x7 dot matrix LED array Acknowledge button S1 This button has two functions Clearing the fault display The ac...

Page 77: ...module CPU555 SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL 77 Front panel Figure 4 1 Front view of CPU555 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 78: ...gured number of the CPU module in normal operation User program is running No A User error User program is running Diagnostics event user defined by means of USF function block Yes All 35 dots off Initialization phase User program is not running Individual initialization phases during startup are indicated by means of a colored circle and consecutive numbers No All 35 dots flashing Module failure ...

Page 79: ...e Invalid real value PN bus group error flashing faulty module Note The PN bus group error can also be acknowledged while it is still pending After acknowledgment this error is not displayed again until it occurs again new incoming event error Yes C Communication error User program is running Incorrect configuration of communication or connection error For more information on diagnostics functions...

Page 80: ...our times in succes sion The basic clock cycle timer is re initialized with the config ured basic sampling time and processing is continued For more information on diagnostics functions refer to the manual D7 SYS STEP 7 CFC and SFC configuring http support automation siemens com WW view de 8776786 0 en chapter Basic software section Diagnostics Yes H System error User program is not running Hardwa...

Page 81: ...age A CPU must be inserted into the first slot of the rack NOTICE CPU555 in the UR6021 rack CPU555 may only be used in the rack UR6021 No CPU555 may be inserted in slot 21 when the UR6021 rack is used Note For more information on fan operation refer to section Rack Page 39 For more information on EMC and environmental conditions refer to section General technical specifications Page 37 Note Shutdo...

Page 82: ...RY CARD 6ES7953 8LL31 0AA0 Program memory 4 MB S7 MICRO MEMORY CARD 6ES7953 8LM31 0AA0 Program memory 8 MB S7 MICRO MEMORY CARD 6ES7953 8LP31 0AA0 Table 4 3 Connecting cable Designation Article No SIMATIC NET Industrial Ethernet TP XP CORD RJ45 RJ45 dressed with 2 x RJ45 connectors length 6XV1870 3R For information on additional products refer to Product catalog https eb automation siemens com Aot...

Page 83: ... PE shield 4 1 8 Note on firmware update Note Updating the firmware Firmware updates are available if needed on the Internet http www siemens com automation service support under Downloads Check regularly if firmware updates are available Always install the latest firmware on the CPU555 to receive the latest security updates and feature enhancements NOTICE No firmware update during operation Note ...

Page 84: ...mware update completed 4 1 9 Technical specifications performance features Note CPU555 in the UR6021 The CPU module CPU555 can only be operated in the rack UR6021 UR6021 can be equipped with a maximum of eight CPU555 Article number CPU module CPU555 6DD1600 0BB0 CPU Processor 64 bit Intel CPU Clock frequency 2 GHz Communications processor 32 bit CPU Clock frequency 450 MHz Note Removal and inserti...

Page 85: ... 0 1 ms Fast CPU CPU communication CPU555 supports P0 functionality Each CPU555 can communicate with up to 7 additional CPU555 by means of the PCIe interface via the backplane bus P0 connector This means that a point to point connection always exists between any two CPU555 modules see Areas of application Page 39 Programming The user program executed on the CPU module is configured on a PC using S...

Page 86: ...y Program memory features Flash EPROM 2 4 or 8 MB Program memory for user program See Additional components Page 82 PROFINET interfaces LAN interfaces Support of distributed I O Operating control and monitoring Communication with a PC Download function TCP UDP communication with other CPUs Set time of day PROFINET I O interfaces 1 X1 P1 R PN LAN 10 100 Mbps X1 P2 R PN LAN 10 100 Mbps X1 P3 PN LAN ...

Page 87: ...ax 3 95 A Backup battery 3 µA max 27 µA Power losses fan Typical power losses 5 V 3 3 V 31 W 21 3 W 9 7 W Fan required Yes Dimensions Number of slots required in the rack 1 Dimensions W x H x D mm 20 x 233 x 160 Weight 0 34 kg Degree of protection Degree of protection according to DIN 40050 IP00 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182...

Page 88: ... when using the CPU module CPU551 with the article number 6DD1600 0BA3 Configuration Note Configuration Up to D7 SYS V8 0 To configure the CPU module CPU551 6DD1600 0BA3 in HW Config select the CPU551 6DD1600 0BA2 For system and communications configuration select SIMATIC D7 SYS as of V5 2 Only use memory cards whose configuration was created with SIMATIC D7 SYS as of V5 2 Operation with CP53M0 No...

Page 89: ...cations module CP51M1 with a functional status 7 Substitute value behavior Note Floating decimal calculation Please note that if you have selected the option Use substitute values for invalid Real values that the calculation with invalid Real values NaN can return different results with versions 6DD1600 0BA1 and 6DD1600 0BA2 of CPU module CPU551 Aotewell Ltd www aotewell com Industry Automation Ho...

Page 90: ... This button has two functions Clearing the fault display The acknowledge button can be used to clear sporadic or non critical fault displays on the 5x7 dot matrix LED An additional fault is displayed after the first one has been acknowledged Digital signal input can be evaluated using the ASI function block Front panel Figure 4 3 Front panel of CPU551 Aotewell Ltd www aotewell com Industry Automa...

Page 91: ...ing startup are indicated by means of consecutive numbers No All 35 dots flashing Module failure User program is not running Hardware failure replace CPU550 CPU551 Fatal software error contact the Hotline No 0 Initialization error User program is not running Diagnostics should start at the CPU module that was the first to dis play fault message 0 Flashing 0 Faults on this module Permanent 0 Faults...

Page 92: ...e information on diagnostics functions refer to the manual D7 SYS STEP 7 CFC and SFC configuring chapter Basic soft ware section Diagnostics No d User stop not with CPU550 User program is not running User stop results in a stop of all CPUs in the same rack Permanent d Module is in STOP triggered by another CPU Flashing d Module is in STOP triggered by this CPU itself No Aotewell Ltd www aotewell c...

Page 93: ... four times in succes sion The basic clock cycle timer is re initialized with the config ured basic sampling time and processing is continued For more information on diagnostics functions refer to the manual D7 SYS STEP 7 CFC and SFC configuring http support automation siemens com WW view de 8776786 0 en chapter Basic software section Diagnostics Yes H System error User program is not running Hard...

Page 94: ... or removed while the rack is on live voltage A CPU must be inserted into the first slot of the rack Note For more information on fan operation refer to chapter Rack Page 39 For more information on EMC and environmental conditions refer to chapter General technical specifications Page 37 Note Shutdown behavior of various CPU modules The various CPU modules exhibit slight time differences in their ...

Page 95: ...AF4 Interface module with electrical isolation and signal con version SB61 6DD1681 0EB3 Interface module Electrical 1 1 wiring no signal conversion SU12 6DD1681 0AJ1 4 2 8 Pin assignments Serial service interface X1 An control or configuration PC is connected to the 10 pin RJ 45 socket with polarity reversal protection using the SC67 PC cable Table 4 8 Pin assignment of X1 and cable SC67 X1 SC67 P...

Page 96: ... cable SC66 X2 SC66 PIN Designation PIN CPU side PIN PC side 1 Ground n c n c 2 Digital input 0 supports interrupts 2 1 3 Digital input 1 supports interrupts 3 2 4 Digital input 2 supports interrupts 4 3 5 Digital input 3 supports interrupts 5 4 6 Digital input 4 6 5 7 Digital input 5 7 6 8 Digital input 6 8 7 9 Digital input 7 9 8 10 Ground 10 10 n c n c Aotewell Ltd www aotewell com Industry Aut...

Page 97: ... by the modules with the article number 6DD1600 0BA3 Note Where two different values are specified for a feature separated by in the manual the first is valid for the module with article number 6DD1600 0BA1 and the second for the module with article number 6DD1600 0BA2 and the third for modules with the article number 6DD1600 0BA3 CPU CPU 6DD1600 0BA1 6DD1600 0BA2 6DD1600 0BA3 Processor 64 bit RIS...

Page 98: ...n tive memory on power failure Fault diagnostics of the operating system exception buffer Max 993 process variables configured with SAV func tion block Data recorded using the Trace function or the message system SRAM can be optionally configured 256 KB 512 KB 512 KB Synchronized L1 cache 64 KB 64 KB 64 KB Synchronized L2 cache ext L2 cache int L2 cache 512 KB 256 KB 512 KB Synchronized L3 cache e...

Page 99: ... via serial service interface User program size The size of the user program compressed to approx 50 that was downloaded to program memory and the size of free program memory can be viewed in the CFC by selecting the following menu command PLC Load Info Utilization Average load measured with block PSL should not exceed 95 since this may lead to sporadic overload Program memory The user program cre...

Page 100: ...nterfaces Serial service interface X1 Functions for the user program Testing and commissioning Loading the program Transmission rate RS232 interface V 24 with CFC or Basic commissioning from the PC 19 2 Kbps Communication Communication functions Local CPU coupling Max number of configured send receive chan nels independent of the protocol used 1000 Voltage currents Rated voltages at 25 C Typical c...

Page 101: ...BA1 6DD1600 0BA2 6DD1600 0BA3 Typical power losses 15 W 13 W Fan required Yes Dimensions 6DD1600 0BA1 6DD1600 0BA2 6DD1600 0BA3 Number of slots required in the rack 1 Dimensions W x H x D mm 20 x 233 x 160 Weight 0 6 kg 0 5 kg Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 102: ...U modules 4 2 CPU module CPU550 CPU551 SIMATIC TDC hardware 102 System Manual 08 2017 A5E01114865 AL Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 103: ...us display by means of integrated LEDs 5 1 2 Control and display elements LED displays The SM500 signal module is equipped with 8 LEDs H1 and H2 provide information about the current module state Table 5 1 LED displays of signal module SM500 LED designation color Function H1 green and H2 red Module status display H3 green and H4 green Can be controlled by means of function block BIQ8 digital outpu...

Page 104: ...0 signal module SIMATIC TDC hardware 104 System Manual 08 2017 A5E01114865 AL Front panel Figure 5 1 Front panel of SM500 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 105: ...he SM500 5 1 4 Application notes and immunity to interference Fan operation is required Interference proof operation is only possible if the SM500 is firmly attached to the rack Insert the module and then bolt it onto the rack accordingly two screw heads see Control and display elements Page 103 The module may not be inserted or removed while the rack is on live voltage Note For more information o...

Page 106: ...odule SIMATIC TDC hardware 106 System Manual 08 2017 A5E01114865 AL 5 1 5 Connection options Figure 5 2 Connection options of SM500 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 107: ...rew terminals no signal conversion SU13 6DD1681 0GK0 Interface module Direct wiring 1 1 wiring 8 digital I O LED no signal conversion SB10 6DD1681 0AE2 Interface module 8 digital inputs conversion 120 V to 24 V module signal level LED electrical isolation SB60 6DD1681 0AF4 Interface module 8 digital inputs conversion 48 V to 24 V LED elec trical isolation SB61 6DD1681 0EB3 Interface module 8 digit...

Page 108: ...old 0 V All tracks A VW B RW N of a channel must have the same switch setting for operation Note If you are using a TTL incremental encoder you must note that you cannot switch the control input to TTL signals The control input only reacts to a HTL level Settings for encoder type with switches S1 and S2 Table 5 4 Switch settings for 5 V and 15 V encoders Channel Track Switches 15 V encoder 5 V enc...

Page 109: ...he Switches S1 7 S1 8 and S2 7 S2 8 are without function Position of switches S1 and S2 on the module Switches S1 and S2 for setting the threshold for incremental encoders see encoder synchronization Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 110: ...4 34 10 Ground DA converter 10 35 Ground DA converter 35 11 Analog input 1 11 36 Analog input 5 36 12 Analog input 1 12 37 Analog input 5 37 13 Analog input 2 13 38 Analog input 6 38 14 Analog input 2 14 39 Analog input 6 39 15 Analog input 3 15 40 Analog input 7 40 16 Analog input 3 16 41 Analog input 7 41 17 Analog input 4 17 42 Analog input 8 42 18 Analog input 4 18 43 Analog input 8 43 19 19 4...

Page 111: ... 3 track N 9 34 Incremental encoder 3 track N 34 10 Ground encoder 10 35 Ground encoder 35 11 Incremental encoder 4 track A 11 36 Alarm input 1 36 12 Incremental encoder 4 track A 12 37 Alarm input 2 37 13 Incremental encoder 4 track B 13 38 Alarm input 3 38 14 Incremental encoder 4 track B 14 39 Alarm input 4 39 15 Incremental encoder 4 track N 15 40 Alarm acknowledgment output 1 40 16 Incrementa...

Page 112: ... 10 12 37 Digital input 10 37 13 Digital output 11 13 38 Digital input 11 38 14 Digital output 12 14 39 Digital input 12 39 15 Digital output 13 15 40 Digital input 13 40 16 Digital output 14 16 41 Digital input 14 41 17 Digital output 15 17 42 Digital input 15 42 18 Digital output 16 18 43 Digital input 16 43 19 Ext power supply 24V 19 44 44 20 External ground 20 45 External ground 45 21 Absolute...

Page 113: ... contact NC contact NO contact SB71 x 5x Digital outputs transistor Signal Ground Terminal assignment at cable SC62 end A Table 5 9 Terminal assignments of the interface modules at connector X3 SC62 cable end A X3 Designation SU12 SB10 SB70 SB71 1 Digital output 1 1 1 51 11 12 14 1 51 2 Digital output 2 2 2 52 21 22 24 2 52 3 Digital output 3 3 3 53 31 32 34 3 53 4 Digital output 4 4 4 54 41 42 44...

Page 114: ... Digital output 16 8 8 58 81 82 84 8 58 19 Ext power supply 24V 9 1P 1P 1P 20 External ground 10 1M 1M 1M Terminal assignment at cable SC62 end C Table 5 11 Terminal assignments of the interface modules at connector X3 SC62 cable end C X3 Designation SU12 SB10 SB60 SB61 26 Digital input 1 1 1 51 14 12 11 1 11 51 27 Digital input 2 2 2 52 24 22 21 2 12 52 28 Digital input 3 3 3 53 34 32 31 3 13 53 ...

Page 115: ...6 56 64 62 61 6 16 56 42 Digital input 15 7 7 57 74 72 71 7 17 57 43 Digital input 16 8 8 58 84 82 81 8 18 58 44 9 1P 1P 1P 45 External ground 10 1M 1M 1M Terminal assignment at cable SC62 end E Table 5 13 Terminal assignments of the interface module at connector X3 SC62 cable end E X3 Designation SU12 21 Absolute encoder 1 data D 1 22 Absolute encoder 1 data D 2 23 Absolute encoder 1 clock C 3 24...

Page 116: ... Offset error max 1 LSB monotony guaranteed 0 3 24 LSB Slew rate approx 3 5 V µs Voltage output Short circuit protection Short circuit current Yes to ground Approx 100 mA Analog inputs Number 8 Version Differential inputs Electrical isolation No Input voltage range 10 V to 10 V Resolution 12 bits Conversion time per channel max approx 20 µs Tolerance Differential linearity error max Gain error max...

Page 117: ...re used Digital outputs Number 16 Electrical isolation No External power supply Rated voltage Perm area short term Current consumption max no load 24 V 20 4 V to 28 8 V 35 V for max 0 5 s 40 mA Output voltage range With 0 signal max With 1 signal min 3 V ext Supply voltage 2 5 V Output current With 0 signal min at 1 signal Rated value Valid range max 20 µA 50 mA 100 mA Delay time 100 µs Switching ...

Page 118: ...ers with separate up down tracks Version Differential inputs selectable 15 V HTL or 5 V TTL encoder signal Track signals Tracks A B with without zero pulse Up down tracks Phase difference of track signals min 200 ns Pulse frequency max 1 MHz 2 5 MHz Interference pulse suppression Configurable Electrical isolation No Input voltage 15 V encoder Valid range at 0 signal at 1 signal 5 V encoder Valid r...

Page 119: ...ders Number 4 Version Differential inputs RS485 signal level Connectable types Log files SSI EnDat Data formats Gray code binary Data direction Unidirectional Bidirectional SSI Unidirectional EnDat Bidirectional Data bits SSI 25 parity EnDat variable Pulse frequency max 2 MHz Electrical isolation No Input voltage RS485 signal level Sensor supply voltage Version Typical output voltage 13 5 V Output...

Page 120: ...pical current consumption 5 V 1 A 3 3 V 50 mA 12 V 300 mA 12 V 300 mA Power losses fan Typical power losses 12 5 W Fan required yes Dimensions Number of slots required in the rack 1 Dimensions W x H x D mm 20 x 233 x 160 Weight approx 0 7 kg Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 121: ...f SIMATIC visualization components e g WinCC or OP TD Replacing a CP50M0 with a CP50M1 Note Replaceent parts compatibility The CP50M1 is not compatible with CP50M0 as a replacement part If a CP50M0 is replaced by a CP50M1 it must be re configured in HW Config CP50M0 CP50M1 Article number 6DD1661 0AD0 6DD1661 0AD1 PROFIBUS DP interface X1 X2 2 X1 X2 optionally DP or MPI 2 X1 optionally DP or MPI MP...

Page 122: ...12 V Ext battery min 2 2 V typ 3 0 V Current consumption 1 A 350 nA Current consumption 1 A 100 mA 20 mA 10 mA Typical power losses 5 W 5 5 W Fan required yes no Slots required 1 1 Dimensions W x H x D mm 20 x 233 x 160 20 x 233 x 160 Weight 0 34 kg 0 6 kg Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 123: ...ents LED displays LEDs H1 H2 H7 and H8 indicate the operating state of communication module CP50M1 LEDs H3 to H6 provide information about the current operating state of the two PROFIBUS DP channels Front panel Figure 6 1 Front panel of CP50M1 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 124: ...erating state Initialization error no valid configuration found Flashing Off CP50M1 startup On Off RUN operating state Startup completed CP50M1 is in normal operation Flashing Flashing Module is defective Status displays for PROFIBUS DP interfaces Table 6 3 Operating state displays for CP50M1 LED H3 to H6 LED Display Operation state H3 green On CP50M1 PB DP1 is initialized and ready H4 red On CP50...

Page 125: ...nd display elements Page 123 The module may not be inserted or removed while the rack is on live voltage The factory setting of switch S1 may not be changed refer to Connection options Page 125 Note For more information on fan operation refer to chapter Rack Page 39 For more information on EMC and environmental conditions refer to chapter General technical specifications Page 37 6 1 5 Connection o...

Page 126: ...ket 6ES7972 0BA42 0XA0 35 without PG socket 6ES7972 0BB42 0XA0 35 without PG socket 6ES7972 0BA30 0XA0 30 without PG socket Examples for fabricated cables RS485 6XV1830 1CH15 1 5 m 6XV1830 1CH30 3 m 6XV1830 2AH30 3 m PG 6XV1830 2AH50 5 m PG 6XV1830 2AN10 10 m PG Note You can find more information in the SIMATIC NET Catalog IK PI or in the SIMATIC S7 Catalog Aotewell Ltd www aotewell com Industry A...

Page 127: ...OLM with electrical isolation Table 6 4 Pin assignment of X1 and X2 Pin Designation Explanation 1 n c n c 2 PB1 2_M24V Ground non isolated 3 PB1 2_RS458_B Line B 4 PB1 2_RTSAS RTS from AS 5 1 2MEXT Ground P5 electrically isolated to supply OLMs 6 1 2P5EXT P5 electrically isolated to OLM supply 5 V DC 90 mA 7 PB1 2_P24MPI P24 non isolated 24 V DC 150 mA 8 PB1 2_RS458_A Line A 9 PB1 2_RTSPG RTS from...

Page 128: ...onsidered as one unit when assigning the DP address addresses in the shared address space may be assigned only once i e if the entire address space is is used for one interface the second interface can no longer be used PROFIBUS DP interfaces Master or slave interface for PROFIBUS DP including Shared Input SYNC and FREEZE functions Multimastering supported Transmission rates Frame length per slave...

Page 129: ...ltage currents Rated voltages at 25 C Typical current consumption 5 V DC from rack 1A External battery min 2 2 V typically 3 0 V 350 nA Power losses fan Typical power losses 5 W Fan required Yes external fan Dimensions Number of slots required in the rack 1 Dimensions W x H x D mm 20 x 233 x 160 Weight 0 34 kg Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 8...

Page 130: ... of process data with other CP51M1 and SIMATIC Industrial Ethernet modules e g CP443 1 Visualization of process data in WinCC Visualization of messages in WinCC Exchange of process data with third party systems e g process computers Central commissioning and diagnostics of all CPU modules in the rack Buffer memory for data exchange between CPU modules Time synchronization for uniform system time A...

Page 131: ...and display elements LED displays LEDs H1 H2 H7 and H8 indicate the operating state of communication module CP51M1 LEDs H3 to H6 provide information about the current network traffic Front panel Figure 6 3 Front panel of CP51M1 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 132: ... On STOP operating state Initialization error no valid configuration found Flashing Off CP51M1 startup On Off RUN operating state Startup completed CP51M1 is in normal operation Flashing Flashing Module is defective Status displays for network operation Table 6 7 Operating state displays for CP51M1 LED H3 to H6 LED Display Operation state H3 green On CP51M1 has at least one full duplex connection ...

Page 133: ...d display elements Page 131 The module may not be inserted or removed while the rack is on live voltage The factory setting of switch S1 may not be changed refer to Connection options Page 133 Note For more information on fan operation refer to chapter Rack Page 39 For more information on EMC and environmental conditions refer to chapter General technical specifications Page 37 6 2 5 Connection op...

Page 134: ... cabling refer to the following documentation Industrial Ethernet PROFINET Passive Network Components system manual http support automation siemens com WW view de 84922825 0 en Industrial Ethernet PROFINET Industrial Ethernet system manual http support automation siemens com WW view de 27069465 0 en 6 2 7 Pin assignments Industrial Ethernet interface X1 10 100 Mbps TP RJ 45 jack Table 6 8 Pin assi...

Page 135: ... 10 100BTX X1 Log files TCP IP frame lengths UDP frame lengths Transmission modes Autosensing Autonegotiation Default router Dielectric strength to IEEE 802 3 TCP IP UDP and ISO over TCP IP RFC1006 for S7 Communication programming device OS 32 KB 2048 bytes Refresh Handshake Multiple and Select For 10 Mbit or 100 Mbit networks For 10 Mbit or 100 Mbit networks and full duplex half duplex Can be set...

Page 136: ...17 A5E01114865 AL Power losses fan Typical power losses 5 22 W Fan required Yes external fan Dimensions Number of slots required in the rack 1 Dimensions W x H x D mm 20 x 233 x 160 Weight 0 34 kg Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 137: ...ith a CP52A0 access module These racks are interconnected with GDM by means of fiber optic cables in a star topology Figure 6 5 Example of a GDM system with 5 racks that are coupled with FOCs CP52M0 function The CP52M0 GDB memory module provides 2 MB of central memory for the GlobalDataMemory system This memory module handles the entire data traffic between the processors in the coupled racks Data...

Page 138: ...rent operating state of the CP52M0 GDM memory module Table 6 9 LED displays of the CP52M0 GDM memory module LED designation color Function H1 green and H2 red Module status display H3 green and H4 red Display of error states see Status and fault dis plays Page 132 H5 green and H6 red H7 green and H8 green Front panel Figure 6 6 Front panel of CP52M0 Aotewell Ltd www aotewell com Industry Automatio...

Page 139: ...lays at the digital outputs Table 6 11 Status displays at the digital outputs of CP52M0 Digital output Display status DA01 to 11 Indicate the CP52IO slot slots 2 12 from which the operating state of the four fiber optic interfaces is displayed on DA12 DA15 The operating state display of the individual CP52IO modules is cycled at seconds intervals DA12 to 15 Indicate the operating state of the four...

Page 140: ...tem fault Hardware or software prob lems causing a program crash H7 Flashing Communication error Communication error Incorrect configuration of communication or communication connection H8 Flashing Task Manager error The following errors are possible Cycle errors A task could not be completed within the sampling time Task overflow If the task is not assigned top priority but needs to be restarted ...

Page 141: ... necessary see also section General technical specifications design and EMC directives Page 13 In addition to the overvoltage protection two additional suppressor diodes have to be installed on the 24V supply voltage of the CP52M0 Immunity to interference Interference proof operation is only possible if the CP52M0 is firmly attached to the rack Insert the module and then bolt it onto the rack acco...

Page 142: ...E36CA is bidirectional and for this reason the polarity is unimportant 1 Install a suppressor diode between the shield and 24 2 Install a suppressor diode between the shield and M ground Figure 6 7 Circuit for the suppressor diodes on the lightning arrestor Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 143: ...tional components are available Surge arrester BLITZDUCTOR VT Type BTV AD 24 available under the number 918 402 DEHN SÖHNE GmbH Co KG Postfach 1640 92306 Neumarkt Germany Suppressor diode Type 1 5KE36CA 1500W Manufacturer e g STMicroelectronics Vishay Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 144: ...ents Table 6 13 Additional components for CP52M0 Component Designation Article number Cable for digital outputs 50 pole 50 pole SC63 6DD1684 0GD0 PC connecting cable 10 pole 9 pole SC67 6DD1684 0GH0 Interface module Direct wiring 1 1 wiring 50 screw terminals no signal conversion SU13 6DD1681 0GK0 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 61...

Page 145: ...Indicator n c n c 10 n c n c n c not connected Connector X6 with cable SC63 The assignment of the screw terminals on interface module SU13 corresponds to the pin assignment of X6 Table 6 15 Pin assignment of X6 X6 Designation SU13 X6 Designation SU13 1 Digital output 1 1 26 n c 26 2 Digital output 2 2 27 n c 27 3 Digital output 3 3 28 n c 28 4 Digital output 4 4 29 n c 29 5 Digital output 5 5 30 n...

Page 146: ...al output 14 16 41 n c 41 17 Digital output 15 17 42 n c 42 18 Digital output 16 18 43 n c 43 19 Ext power supply 24V 19 44 n c 44 20 External ground 20 45 External ground 45 21 n c 21 46 n c 46 22 n c 22 47 n c 47 23 n c 23 48 n c 48 24 n c 24 49 n c 49 25 n c 25 50 n c 50 n c not connected Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 147: ... consumption max no load 24 V 20 4 V to 28 8 V 35 V for max 0 5 s 40 mA Output voltage range With 0 signal max With 1 signal min 3 V ext Supply voltage 2 5 V Output current With 0 signal min at 1 signal Rated value Valid range max 20 µA 50 mA 100 mA Delay time 100 µs Switching frequency of outputs With resistance load max 6 kHz Short circuit protection to Ground External power supply yes No Short ...

Page 148: ...25 C Typical current consumption 5 V 0 4 A 3 3 V 0 7 A 12 V 10 mA 12 V 10 mA Power losses fan Typical power losses 4 5 W Fan required No Dimensions Number of slots required in the rack 1 Dimensions W x H x D mm 20 x 233 x 160 Weight approx 0 6 kg Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 149: ...o 836 CPU modules in a maximum system configuration A separate rack is used for GDM The CP52M0 memory module slot 1 and an appropriate number of CP52IO interface modules slots 2 12 are accommodated in the UR5213 or UR6021 racks with 21 slots Each rack that is coupled with GDM must be equipped with a CP52A0 access module These racks are interconnected with GDM by means of fiber optic cables in a st...

Page 150: ...2A0 Table 6 16 LED displays of the CP52IO GDM interface module LED designation color Function H1 green FOC interface 1 transmits data H2 yellow FOC interface 1 receives data H3 green FOC interface 2 transmits data H4 yellow FOC interface 2 receives data H5 green FOC interface 3 transmits data H6 yellow FOC interface 3 receives data H7 green FOC interface 4 transmits data H8 yellow FOC interface 4 ...

Page 151: ... GDM interface module SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL 151 Front panel Figure 6 10 Front panel of CP52IO Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 152: ...52IO modules must be inserted between slots 2 and 12 Free slots between the individual modules are allowed The rack may be equipped with a maximum of 11 CP52IO interface modules Modules may not be inserted in slots 13 21 You may insert the fiber optic cables into the FOC interfaces of CP52IO to suit your application It is not necessary to occupy all FOC interfaces of CP52IO Memory access rates do ...

Page 153: ...face module SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL 153 6 4 5 Connection options Figure 6 11 Connection options of CP52IO Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 154: ...onnected using Duplex SC connectors The max cable length for the connection between CP52IO and CP52A0 is 200 m The fiber optic cables must be assembled in accordance with the plant topology and can be ordered from the following supplier Ehret GmbH Über der Elz 2 79312 Emmendingen 6 4 7 Pin assignments FOC interfaces X1 to X4 The fiber optic cables are connected to the front connectors X1 to X4 by ...

Page 155: ... interface Number Data transmission speed Code Checksum test 4 640 Mbps 8B 10B CRC Voltage currents Rated voltages at 25 C Typical current consumption 5 V 3 0 A 3 3 V 0 8 A Power losses fan Typical power losses 18 W Fan required yes Dimensions Number of slots required in the rack 1 Dimensions W x H x D mm 20 x 233 x 160 Weight 0 6 kg Aotewell Ltd www aotewell com Industry Automation HongKong UK Ch...

Page 156: ...to 836 CPU modules in a maximum system configuration A separate rack is used for GDM The CP52M0 memory module slot 1 and an appropriate number of CP52IO interface modules slots 2 12 are accommodated in the UR5213 or UR6021 racks with 21 slots Each rack that is coupled with GDM must contain a CP52A0 access module These racks are interconnected with GDM by means of fiber optic cables in a star topol...

Page 157: ...ceiver side 6 5 3 Control and display elements LED displays The CP52A0 GDM access module is equipped with six LEDs that provide information on the current operating state of the module Table 6 18 LED displays of the CP52A0 GDM access module LED designation color Function H1 green Operating state of the CP52A0 GDM access module H2 red H3 green FOC interface is transmitting data H4 yellow FOC interf...

Page 158: ...A0 GDM access module SIMATIC TDC hardware 158 System Manual 08 2017 A5E01114865 AL Front panel Figure 6 13 Front panel of CP52A0 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 159: ...Off No data transmission to the CP52IO GDM interface module Glowing lit Data transmission to the CP52IO GDM interface module H4 Off Missing or faulty data transmission from the CP52IO GDM interface mod ule Glowing lit Error free data transmission from the CP52IO GDM interface module H5 Off No ramp up ID from the CP52IO GDM interface module On Ramp up ID set H6 Off Clock trigger and base sampling t...

Page 160: ...P52IO whose FOC interface is located on the extreme top left in the rack refer to the example of priority logic The SYSFAIL and alarm trigger trigger signals can be simultaneously sent and received from every CP52A0 Interference proof operation is only possible if the CP52M0 is firmly attached to the rack Insert the module and then bolt it onto the rack accordingly two screw heads see Control and ...

Page 161: ... used to interconnect the CP52A0 GDM access module with the CP52IO GDM interface module The cable is connected by means of Duplex SC connectors The max cable length for the connection between CP52IO and CP52A0 is 200 m The fiber optic cables must be assembled in accordance with the plant topology and can be ordered from the following supplier Ehret GmbH Über der Elz 2 79312 Emmendingen Aotewell Lt...

Page 162: ... Article number CP52A0 GDM access module 6DD1660 0BH0 6DD1660 0BH1 Interface FOC interface Number Data transmission speed Code Checksum test 1 640 Mbps 8B 10B CRC Voltage currents Rated voltages at 25 C Typical current consumption 5 V 1 5 A 3 3 V 0 4 A Power losses fan Typical power losses 9 W Fan required No Dimensions Number of slots required in the rack 1 Dimensions W x H x D mm 20 x 233 x 160 ...

Page 163: ... the CPU modules in the rack The CP53M0 can be parameterized as master or slave for data exchange with other racks 6 6 1 1 CP53M0 as slave CP53M0 is parameterized in HW Config for operation in slave mode A CS12 CS13 CS14 in a SIMADYN D rack can be connected to the FOC connectors X1 X2 Additional CS22 or CP53M0 can be connected to the other connectors of CS13 CS14 The FOC connectors X3 X4 do not ha...

Page 164: ...4 X5 X2 X6 X1 X7 X2 X8 X1 X9 X2 X10 X1 X11 X2 X12 X1 X3 no function X4 no function The listing in the Pin assignments of CP53M0 an SIMADYN D modules CS13 and CS14 table above also applies to the second ICS1 on CS14 If less than four slave modules are connected to an ICS1 the fiber optic cables can be inserted as required in pairs Aotewell Ltd www aotewell com Industry Automation HongKong UK China ...

Page 165: ... CS22 or CP53M0 parameterized as slave Example 1 Connecting two SIMADYN D CS22 modules to CP53M0 One CS22 is connected to each of the FOC connectors X1 X2 or X3 X4 in a SIMADYN D rack Figure 6 16 Options for connecting the CS22 to CP53M0 that is operating in master mode Table 6 22 Pin assignment of two CS22 on a CP53M0 CP53M0 CS22 1 CS22 2 X1 X6 X2 X5 X3 X6 X4 X5 Aotewell Ltd www aotewell com Indu...

Page 166: ...is case CP53M0 is parameterized for operation in master mode in one rack and in slave mode in the other two racks Figure 6 17 Coupling three SIMATIC TDC racks Table 6 23 Options of connecting two CP53M0 slaves to a CP53M0 master CP53M0 1 CP53M0 2 CP53M0 3 X1 X2 X2 X1 X3 X2 X4 X1 X3 no function X4 no function Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 ...

Page 167: ...6 24 LED displays of the CP53M0 coupling module LED designation color Function H1 green Operating state of coupling module CP53M0 H2 red H3 green Status startup frame to X1 X2 H4 yellow Data transmission to X1 X2 H5 green Status startup frame to X3 X4 H6 yellow Data transmission to X3 X4 H7 green Status fiber optic cable link to X1 X2 H8 green Status fiber optic cable link to X3 X4 Aotewell Ltd ww...

Page 168: ...3M0 coupling module SIMATIC TDC hardware 168 System Manual 08 2017 A5E01114865 AL Front panel Figure 6 18 Front panel of CP53M0 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 169: ...not transmitting a startup frame to X1 2 Slave mode CP53M0 is not receiving a startup frame via X1 X2 On Master mode CP53M0 is transmitting startup frames to X1 2 Slave mode CP53M0 is receiving startup frames via X1 X2 H4 Off Master mode No acknowledgment of data access from the slave at X1 X2 Slave mode No acknowledgment of data access at X1 X2 Glowing Master mode Acknowledgment of data access fr...

Page 170: ...X2 has no valid receive signals On Receiver FOC interface X1 X2 has a valid receive signal H8 Off Master mode Receiver FOC interface X3 X4 has no valid receive signal Slave mode No function On Master mode Receiver FOC interface X3 X4 has valid receive signal Slave mode No function The brightness of the LED indicates the intensity of periodic data traffic Aotewell Ltd www aotewell com Industry Auto...

Page 171: ... cannot identify the CP53M0 that triggered the alarm interrupt Interference proof operation is only possible if the CP53M0 is firmly attached to the rack Insert the module and then bolt it onto the rack accordingly two screw heads see Control and display elements Page 167 The racks may be switched on and off independently The coupling is automatically restored The module may not be inserted or rem...

Page 172: ... is used to connect communication module CP53M0 to an additional CP53M0 or to a CS12 CS13 CS14 CS22 SIMATIC NET STANDARD FIBER OPTIC CABLE SPLITTABLE DRESSED WITH 4 x BFOC CONNECTORS Article number 6XV1820 5Bxyz xyz length code For information on available lengths refer to the interactive catalog in the A D MALL The max cable length is 300 m Aotewell Ltd www aotewell com Industry Automation HongKo...

Page 173: ...nce features Article number CP53M0 coupling module 6DD1660 0BJ0 Memory Communication memory SRAM 128 KB Buffer memory module SDRAM 8 MB Note If several CPxxMx are used in a rack only the CPxxMx on the extreme left has the buffer memory function Interface FOC interface Number Data transmission speed Code 2 master mode 1 slave mode 96 Mbps 5B 6B Voltage currents Rated voltages at 25 C Typical curren...

Page 174: ...08 2017 A5E01114865 AL Power losses fan Typical power losses 3 1 W Fan required No Dimensions Number of slots required in the rack 1 Dimensions W x H x D mm 20 x 233 x 160 Weight 0 6 kg Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 175: ...re for snap on mounting to rails Ribbon cable connector X1 8 pins for digital signals 24 V DC 2 pins for 1P 1M supply voltages Connector X2 2 x 8 pole 8 terminals for 24 V DC digital signals 8 terminals for reference potentials 1M 1P is also possible 1 terminal pair X3 1P and 1M Double test socket X5 1P 1M G LED displays for diagnostics Voltage supply on SIMATIC side The SIMATIC TDC voltage supply...

Page 176: ...tages 1P and 1M can be used via the double test socket G to simulate an input signal for SIMATIC TDC Double test socket X5 Voltage 1P of X3 G 1M of X3 24 V 0 V WARNING Explosion hazard It is not allowed to use the X5 test sockets in potentially explosive environments Note When wiring the supply voltage observe the Installation and EMC Directives chapter in the User Manual Aotewell Ltd www aotewell...

Page 177: ...s X2 Terminals 1 to 8 for digital signals Terminals 51 to 58 for reference points Reference potential of the signals The reference points of the signals may be derived from 1M or 1P potential The polarity is selected on the module by means of soldering bridge Figure 7 1 Soldering bridge for setting the signal reference points Note Bridge 1M 1W is inserted in the factory Aotewell Ltd www aotewell c...

Page 178: ...ental conditions refer to section General technical specifications Page 37 Example The following figure shows a typical application Figure 7 2 Application example of an SB10 interface module on the digital I O module SM500 The digital signals on system side are connected directly to the SIMATIC TDC modules via the interface module A cable SC62 is used accordingly Aotewell Ltd www aotewell com Indu...

Page 179: ...pply voltage VV at rated value 24 V DC Valid range 20 4 V to 28 8 V DC Briefly t 500 ms 1 5 x Vrated Current consumption At rated value 1 20 mA Maximum current per supply line 400 mA 1 LED intrinsic consumption without load on system modules The maximum current of 1 A may not be exceeded on connector X3 if the supply of several terminal blocks is routed via this connector Digital signals Number 8 ...

Page 180: ... digital input output 3 Channel 4 digital input output 4 Channel 5 digital input output 5 Channel 6 digital input output 6 Channel 7 digital input output 7 Channel 8 digital input output 8 51 52 53 54 55 56 57 58 Reference busbar 1M 1P can be set Reference busbar 1M 1P can be set Reference busbar 1M 1P can be set Reference busbar 1M 1P can be set Reference busbar 1M 1P can be set Reference busbar ...

Page 181: ...SB10 SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL 181 7 1 5 Block diagram Figure 7 3 Block diagram of interface module SB10 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 182: ...ctrically isolated with respect to one another The cables SC62 or SC66 are used to connect the interface modules to the SIMATIC TDC components for more information refer to the SIMATIC TDC Documentation Module design Enclosure for snap on mounting to rails Ribbon cable connector X1 8 pins for digital outputs 2 pins for 1P 1M Connector X2 2 x 12 pole 8 terminals for 120 V digital inputs 8 terminals...

Page 183: ...ter in the User Manual WARNING Safe electrical isolation is guaranteed only between the inputs and outputs The system side rack including 24V power supply is safely isolated from dangerous voltages on plant side 8 output signals The input circuits are only galvanically isolated The input circuits on plant side are only isolated galvanically Circuits consisting of combinations of safety extra low v...

Page 184: ... for each signal terminals 12 22 up to 82 for binary signals 120 V terminals 11 21 up to 81 for the reference point Note When wiring the signal lines to the terminals observe Installation and EMC Directives in the User Manual 7 2 2 Application notes The interface module is designed only for vertical mounting positions due to thermal losses to be dissipated Other information For more information on...

Page 185: ...efly t 500 ms 1 5 x Vrated Rated current consumption 90 mA The maximum current of 1 A may not be exceeded on connector X3 if the supply of several terminal blocks is routed via this connector Digital inputs Number 8 Nominal input voltage 120 V AC DC 1 signal 98 V to 132 V 0 signal 0 V to 33 V 1 Input current 1signal Max 3 mA Dielectric strength Safety isolation guaranteed between inputs and output...

Page 186: ...ference Reference Reference Reference Reference Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 12 22 32 42 52 62 72 82 120 V input 120 V input 120 V input 120 V input 120 V input 120 V input 120 V input 120 V input Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 14 24 34 44 54 64 74 84 n c n c n c n c n c n c n c n c Channel 1 Channe...

Page 187: ...SB60 SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL 187 7 2 5 Block diagram Figure 7 4 Block diagram of interface module SB60 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 188: ... pole 8 terminals for 24 V digital inputs 8 terminals for 48 V digital inputs 8 terminals for reference potentials 1 terminal pair X3 1P 1M voltage supply on SIMATIC TDC side 1 terminal pair X4 2P 2M voltage supply on plant side Pin header for short circuit plugs Double test socket X5 2P 2M G LED displays for diagnostics Optocoupler for electrical isolation between inputs and outputs Voltage suppl...

Page 189: ... A5E01114865 AL 189 Green LED The voltage supply 1P 1M on SIMATIC TDC side is indicated by a green LED P Red LED The supply voltage on SIMATIC TDC side 1P 1M is short circuited fault Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 190: ... test socket X5 G Double test socket X5 Voltage on plant side 2P of X4 G 2M of X4 24 48 V 0 V WARNING Explosion hazard It is not allowed to use the X5 test sockets in potentially explosive environments Note When wiring the supply voltage observe the Installation and EMC Directives chapter in the User Manual Yellow LED The status of each of the eight signals is displayed by a yellow LED 1 8 Termina...

Page 191: ...d input channels Using short circuit connectors X11 the connection of each channel can be electrically isolated from one another or connected to a common reference point Inputs electrically isolated Figure 7 5 Position of the jumpers for electrically isolated inputs Inputs with common reference potential Figure 7 6 Position of the jumpers for inputs with common reference potential Aotewell Ltd www...

Page 192: ...al assignment between the plant and system side is defined as follows Table 7 3 Position of the short circuit plug jumper Reference potential of inputs Position of the short circuit plug jumper The input circuits are additionally electrically isolat ed Connector X1n1 2 3 inserted Inputs with common reference potential Connector X1n 1 2 and X1n 3 4 inserted 1 n number of input 1 to 8 Note The poten...

Page 193: ...ation on EMC and environmental conditions refer to section General technical specifications Page 37 The following figure shows a typical application Figure 7 7 Application example of an SB61 interface module on digital I O module SM500 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 194: ...o 60 V DC Briefly t 500 ms 1 5 x Vrated 1 5 x Vrated 1 5 x Vrated Rated current consump tion 90 mA 50 mA 50 mA The maximum current of 1 A may not be exceeded on connector X3 if the supply of several terminal blocks is routed via this connector The maximum current of 2 A may not be exceeded on connector X4 if the supply of several terminal blocks is routed via this connector Digital inputs Plant si...

Page 195: ... V input Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 11 12 13 14 15 16 17 18 48 V input 48 V input 48 V input 48 V input 48 V input 48 V input 48 V input 48 V input Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 51 52 53 54 55 56 57 58 Input 24 V 48 V Input 24 V 48 V Input 24 V 48 V Input 24 V 48 V Input 24 V 48 V Input 24 V 48 V...

Page 196: ...SB61 SIMATIC TDC hardware 196 System Manual 08 2017 A5E01114865 AL 7 3 5 Block diagram Figure 7 8 Block diagram of interface module SB61 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 197: ...her information refer to the documentation for the SIMATIC TDC components Module design Enclosure for snap on mounting to rails Ribbon cable connector X1 8 pins for digital inputs 2 pins for 1P 1M Connector X2 2 x 12 pole 8 terminals for the NO contact 8 terminals for the NC contact 8 terminals for the center contact 1 terminal pair X3 1P 1M voltage on SIMATIC TDC side Double test socket X5 1P 1M ...

Page 198: ... between the inputs and outputs The system side rack including 24V power supply is safely isolated from hazardous voltages on plant side 8 output signals The output circuits are only isolated galvanically The output circuits on plant side are only isolated galvanically Circuits consisting of combinations of safety extra low voltage and hazardous voltages are not allowed Green LED The voltage suppl...

Page 199: ...24 to 84 for NO contacts Terminals 12 22 up to 82 for NC contacts Terminals 11 21 to 81 as center contact The corresponding relay contacts are determined as follows Idle state Connections screw terminals Contact closed NC contact Contact open NO contact n2 n1 1 n4 n1 1 n 1 8 depending on the channel number Note When wiring the signal voltage to the relay contacts observe the Installation and EMC D...

Page 200: ...ormation on EMC and environmental conditions refer to section General technical specifications Page 37 The following figure shows a typical application Figure 7 9 Application example of an SB70 interface module on digital I O module SM500 The digital inputs of the interface module are connected via cable SC62 to the SIMATIC TDC outputs Aotewell Ltd www aotewell com Industry Automation HongKong UK ...

Page 201: ...efly t 500 ms 1 5 x Vrated Rated current consumption 150 mA The maximum current of 1 A may not be exceeded on connector X3 if the supply of several terminal blocks is routed via this connector Digital outputs Number 8 Switching characteristics of the relay contacts 120 V AC 2 A 120 V DC 0 4 A 60 V DC 1 A 35 V DC 2 A Switching frequency Max 20 Hz Dielectric strength Safety isolation guaranteed betw...

Page 202: ... Center contact Center contact Center contact Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 12 22 32 42 52 62 72 82 NC contact NC contact NC contact NC contact NC contact NC contact NC contact NC contact Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 14 24 34 44 54 64 74 84 NO contact NO contact NO contact NO contact NO contact NO ...

Page 203: ...B70 SIMATIC TDC hardware System Manual 08 2017 A5E01114865 AL 203 7 4 5 Block diagram Figure 7 10 Block diagram of interface module SB70 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 204: ...igital inputs 2 pins for 1P 1M Connector X2 2x 8 pole 8 terminals for digital outputs 24 48 V DC 8 terminals for reference potentials 1 terminal pair X3 1P and 1M voltage supply on SIMATIC TDC side 1 terminal pair X4 2P 2M voltage supply on plant side Double test socket X5 1P 1M G LED displays for diagnostics Optocoupler for electrical isolation between inputs and outputs Voltage supply on SIMATIC...

Page 205: ...he cables using accessory kit SM11 Power supply connector for interface modules article number 6DD1680 0BB0 The maximum conductor cross section at terminal X4 is 2 5 mm Test socket The SIMATIC TDC supply voltage is available on the double test socket X5 G Double test socket X5 Voltage SIMATIC side 1P of X3 G 1M of X3 24 V 0 V WARNING Explosion hazard It is not allowed to use the X5 test sockets in...

Page 206: ...cable connector X1 that is used to connect the output signals of the SIMATIC TDC system as well as a terminal block X2 for wiring the plant signals The interface module is designed only for vertical mounting positions due to thermal losses to be dissipated Other information For more information on EMC and environmental conditions refer to section General technical specifications Page 37 CAUTION Si...

Page 207: ...anual 08 2017 A5E01114865 AL 207 The following figure shows a typical application Figure 7 11 Application example of an SB71 interface module on digital I O module SM500 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 208: ...Rated current consump tion 55 mA 300 mA 360 mA The maximum current of 1 A may not be exceeded on connector X3 if the supply of several terminal blocks is routed via this connector The maximum current of 2 A may not be exceeded on connector X4 if the supply of several terminal blocks is routed via this connector Digital outputs Plant side 24 V DC Plant side 48 V DC Number 8 8 Output voltage for 1 s...

Page 209: ... module SB71 Terminal Designation 1 Digital output 1 2 Digital output 2 3 Digital output 3 4 Digital output 4 5 Digital output 5 6 Digital output 6 7 Digital output 7 8 Digital output 8 51 0 V digital output 1 52 0 V digital output 2 53 0 V digital output 3 54 0 V digital output 4 55 0 V digital output 5 56 0 V digital output 6 57 0 V digital output 7 58 0 V digital output 8 Conductor cross sectio...

Page 210: ...B71 SIMATIC TDC hardware 210 System Manual 08 2017 A5E01114865 AL 7 5 5 Block diagram Figure 7 12 Block diagram of interface module SB71 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 211: ... SIMATIC side to cage clamp terminals plant side Interface module SU13 is a 50 pin terminal block that is used to wire 50 sig nals routed via a 50 pole connector SIMATIC side to screw terminals plant side Module design SU12 16 spring loaded terminals X2 10 spring loaded terminals for analog or digital signals on plant side 6 unused spring loaded terminals 10 pole connectors X1 SU13 50 screw termin...

Page 212: ...gnal lines Interface module Terminal block X2 SU12 Pin 10 SU13 Pin 10 A PTC resistor internal resistance 0 9 Ω e g type Epcos B59910 C120 A70 element is installed at the following terminals for short circuit protection of the 24 V supply voltage of digital outputs in the signal line Interface module Terminal block X2 SU12 Pin 9 SU13 Pin 9 Process signals The concept of the interface modules suppor...

Page 213: ...500 X3 SC66 CPU551 X2 SU13 Table 7 9 Modules and signal cables as additional components for SU13 Cable Modules Connectors SC63 SM500 X1 X2 X3 CP52M0 X6 7 6 3 Application notes The interface modules are suitable for vertical and horizontal mounting positions The modules must be installed on mounting rails Other information For more information on EMC and environmental conditions refer to section Ge...

Page 214: ...or in accordance with the pin counting mode Conductor cross sections Interface module Minimum conductor cross section on terminal block X2 Maximum conductor cross section on terminal block X2 SU12 0 2 mm 2 5 mm SU13 0 2 mm 1 5 mm SU12 Figure 7 13 SU12 circuit diagram The components are described in chapter Function description Page 212 Aotewell Ltd www aotewell com Industry Automation HongKong UK ...

Page 215: ...DC hardware System Manual 08 2017 A5E01114865 AL 215 SU13 Figure 7 14 SU13 circuit diagram The components are described in chapter Function description Page 212 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 216: ...ual 08 2017 A5E01114865 AL 7 6 5 Technical specifications General data Dimensions W x H x D mm 45 x 129 x 160 mm Weight Approx 0 28 kg Ambient temperatures Ambient temperatures max 60 C Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 217: ...rted into the submodule slot X4 provided on the CPU555 module and can by loaded with the user program in various ways Offline loading Via a MMC programming adapter installed on the PC Via a SIMATIC USB prommer 6ES7792 0AA00 0XA0 connecte via USB to the PC Online download Directly from the PC via a communication link e g PROFINET into the memory module plugged into the CPU555 module Program size Th...

Page 218: ...s Application S7 MMC 6ES7953 8LL31 0AA0 6ES7953 8LM31 0AA0 6ES7953 8LP31 0AA0 Flash memory for storing the configu ration and variable operating parame ters 2 MB 4 MB 8 MB Flash memory is non volatile and can be electrically programmed and erased Dimensions Dimensions W x H x D mm 24 x 1 4 x 32 Weight 1 5 g Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 7...

Page 219: ... the PC loading in offline mode Directly from the PC to the memory module inserted in the CPU module via serial communication connection download in online mode Program size The volume of configuration data to download to the memory module compressed to approx 50 and the free program memory space can be viewed in the CFC by selecting PLC Load Info Memory overview The following table shows the diff...

Page 220: ...ules 8 2 Program memory modules CPU550 551 SIMATIC TDC hardware 220 System Manual 08 2017 A5E01114865 AL Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 221: ...every phase of the life cycle of your machine or plant from planning and implementation through commissioning as far as maintenance and modernization Our Service Support accompanies you worldwide in all matters concerning automation and drive technology from Siemens We provide direct on site support in more than 100 countries through all phases of the life cycle of your machines and plants You hav...

Page 222: ...ning Extend your competitive edge through practical know how directly from the manufacturer You can find the training courses we offer on the Internet at the following address Internet http www siemens com sitrain Engineering Support Support during project engineering and development with services fine tuned to your requirements from configuration through to implementation of an automation project...

Page 223: ...mples of service programs Service contracts Plant IT Security Services Life Cycle Services for Drive Engineering SIMATIC PCS 7 Life Cycle Services SINUMERIK Manufacturing Excellence SIMATIC Remote Support Services Advantages at a glance Reduced downtimes for increased productivity Optimized maintenance costs due to a tailored scope of services Costs that can be calculated and therefore planned Ser...

Page 224: ...Service Support A 1 Service Support SIMATIC TDC hardware 224 System Manual 08 2017 A5E01114865 AL Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 225: ...munity to interference 141 Control and display elements 138 Pin assignments 145 Status and fault displays 139 Technical specifications performance features 147 CP53M0 Additional components 172 Application notes and immunity to interference 171 Areas of application of coupling module P53M0 163 Control and display elements 167 Pin assignments 173 Status and fault displays 169 Technical specification...

Page 226: ...fault displays 105 Technical specifications performance features 116 SU10 SU11 and SU12 Process signals 212 SU10 SU11 SU12 and SU13SU10 SU11 SU12 and SU13 Terminal pin assignment 214 SU10 SU11 SU12 and SU13 Additional components 213 Application notes 213 Function description 212 General 211 T Technical specifications Equipotential bonding 22 ESD 35 Input of external voltages 17 Installation cleara...

Page 227: ...TIC TDC hardware System Manual 08 2017 A5E01114865 AL 227 Technical specifications 51 Voltage monitoring 44 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 228: ...Index SIMATIC TDC hardware 228 System Manual 08 2017 A5E01114865 AL Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

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