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SIMATIC HMI HMI device KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic 

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Preface 

 

Overview 

 

1

 

Safety instructions and 

general notes 

 

2

 

Mounting and connecting 

 

3

 

Operating the user interface 

 

4

 

Configuring the operating 

system 

 

5

 

Commissioning a project 

 

6

 

Maintenance and care 

 

7

 

Technical specifications 

 

8

 

Appendix 

 

A

 

Abbreviations 

 

B

 

SIMATIC HMI

HMI device 

KTP400 Basic, KTP600 Basic, 

KTP1000 Basic, TP1500 Basic 

Operating Instructions

08/2008 

A5E01075587-01 

 

The following supplement is part of this documentation: 

 
 
 
 

No. Designation 

Drawing 

number 

Edition 

1 Product 

Information A5E02296525-01  08/2008 

 
 
 

Summary of Contents for SIMATIC KTP1000 Basic

Page 1: ...general notes 2 Mounting and connecting 3 Operating the user interface 4 Configuring the operating system 5 Commissioning a project 6 Maintenance and care 7 Technical specifications 8 Appendix A Abbreviations B SIMATIC HMI HMI device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 08 2008 A5E01075587 01 The following supplement is part of this documentation No Designati...

Page 2: ...ion with this documentation Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Prescribed Usage Note the following W...

Page 3: ... operating capability of the HMI device for the process control phase All sections Depending on the use of the HMI device certain chapters may not be of relevance to the commissioning engineer e g the section Maintenance and servicing Service technicians Service technicians rectify faults that occur during the process control phase All sections Depending on the use of the HMI device certain sectio...

Page 4: ...the HMI devices in these operating instructions Newer versions of the products may differ from the photographs Conventions The following graphical highlighting facilitates reading these operating instructions Graphical highlighting Description 73 ื 0 2 Nm If the instructions involve several tasks the individual tasks are highlighted by an orange number circle A light blue highlight indicates compo...

Page 5: ...refers to the configuration software The term WinCC flexible is used in a general context The full name for example WinCC flexible 2008 is always used when it is necessary to differentiate between different versions of the configuration software WinCC flexible Runtime refers to the runtime software that can run on HMI devices Note information highlighted as follows Note A note contains important i...

Page 6: ...nual in the following table Request Contact Representatives and offices http www siemens com automation partner Additional technical documentation http www automation siemens com simatic portal html_76 tec hdoku htm Training Center Tel 49 911 895 3200 http www sitrain com Technical Support Tel 49 180 5050 222 Fax 49 180 5050 223 http support automation siemens com Service http www siemens com auto...

Page 7: ...tructions 21 2 2 Notes about usage 22 3 Mounting and connecting 23 3 1 Preparations 23 3 1 1 Checking the package contents 23 3 1 2 Checking the operating conditions 23 3 1 3 Selecting a mounting position 24 3 1 4 Checking clearances 25 3 1 5 Making the mounting cut out 25 3 1 6 Labeling the function keys 27 3 2 Mounting the HMI device 28 3 3 Connecting the HMI device 30 3 3 1 Connection sequence ...

Page 8: ...tic signals 60 6 Commissioning a project 61 6 1 Overview 61 6 2 Operating modes 62 6 3 Data transmission options 63 6 4 Transfer 63 6 4 1 Overview 63 6 4 2 Starting manual transfer 63 6 4 3 Starting automatic transfer 64 6 4 4 Testing a project 66 6 5 Backup and restore 68 6 5 1 Overview 68 6 5 2 Backup and restore using WinCC flexible 69 6 5 3 Backup and restore using ProSave 71 6 6 Updating the ...

Page 9: ... KTP600 DP Basic 88 8 7 3 Dimensional drawing of KTP600 PN Basic 89 8 7 4 Dimensional drawing of KTP1000 DP Basic 90 8 7 5 Dimensional drawing of KTP1000 PN Basic 91 8 7 6 Dimensional drawing of TP1500 Basic 92 8 8 Specifications 93 8 8 1 Specifications of the KTP400 Basic and KTP600 Basic 93 8 8 2 Specifications of the KTP1000 Basic and TP1500 Basic 95 8 9 Functional Scope with WinCC flexible 97 ...

Page 10: ...Table of contents KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 10 Operating Instructions 08 2008 A5E01075587 01 ...

Page 11: ...is exactly the demand we intend to fulfill with our new SIMATIC Basic Panels By focusing on fundamentals the HMI devices of the Basic Line offers exactly those basic features that are demanded and with the right economic conditions A perfect cost to performance ratio As all devices in our product catalog the new Basic Panels offer proven SIMATIC quality and regardless of their display dimensions n...

Page 12: ...sic 12 Operating Instructions 08 2008 A5E01075587 01 1 2 Design of the KTP400 Basic HMI device Recesses for mounting clamps Connection for functional ground Display touch screen PROFINET interface Mounting seal Power supply connector Guide for labeling strips Rating plate Function keys Interface name ...

Page 13: ...erating Instructions 08 2008 A5E01075587 01 13 1 3 Design of the KTP600 DP Basic HMI device Display touch screen Power supply connector Recesses for mounting clamps Rating plate Mounting seal Interface name Function keys DIP switch RS 422 485 interface Guide for labeling strips Connection for functional ground ...

Page 14: ...4 Operating Instructions 08 2008 A5E01075587 01 1 4 Design of the KTP600 PN Basic HMI device Display touch screen Power supply connector Recesses for mounting clamps Rating plate Mounting seal Interface name Function keys DIP switch PROFINET interface Guide for labeling strips Connection for functional ground ...

Page 15: ...rating Instructions 08 2008 A5E01075587 01 15 1 5 Design of the KTP1000 DP Basic HMI device Display touch screen Rating plate Recesses for mounting clamps DIP switch Mounting seal Interface name Function keys Connection for functional ground RS 422 485 interface Guides for labeling strips Power supply connector ...

Page 16: ... Operating Instructions 08 2008 A5E01075587 01 1 6 Design of the KTP1000 PN Basic HMI device Display touch screen Rating plate Recesses for mounting clamps DIP switch Mounting seal Interface name Function keys Connection for functional ground PROFINET interface Guides for labeling strips Power supply connector ...

Page 17: ...1000 Basic TP1500 Basic Operating Instructions 08 2008 A5E01075587 01 17 1 7 Design of the TP1500 Basic HMI device Display touch screen Power supply connector Recesses for mounting clamps Rating plate Mounting seal Interface name PROFINET interface Connection for functional ground ...

Page 18: ...008 A5E01075587 01 1 8 Product package Product package The following components are included in the product package of the HMI device Name Figure Quantity HMI device 1 Installation instructions 1 Mounting seal 1 5 KTP400 Basic 8 KTP600 Basic 12 KTP1000 Basic Clamps with stud bolts 14 TP1500 Basic Mains terminal 1 ...

Page 19: ...e converts the input signals to RS 232 signals The cable is not included in the product package of the HMI device and is available under order number 6ES7 901 3CB30 0XA0 Note Set a lower bit rate if the connection is lost during the operating system update If you use a higher bit rate you must use the PC PPI cable release 3 or higher The version code is printed on the cable for example E Stand 3 c...

Page 20: ...0 Protective foil for KTP1500 Basic 6AV6 574 1AD00 4EX0 1 10 Commissioning the HMI device This section contains an overview of the tasks required for commissioning the HMI device Description Section 1 Familiarize yourself with the safety instructions Safety instructions and general notes Page 21 2 Prepare the HMI device for mounting Preparations Page 23 3 Install the HMI device Mounting the HMI de...

Page 21: ...ous voltage Opening the cabinet will expose high voltage parts Contact with these parts could be fatal Always disconnect the cabinet from the mains before opening it High frequency radiation NOTICE Unwanted operating states High frequency radiation for example from cellular phones can trigger unwanted operating states Installation as intended WARNING Installation only in machinery that conforms to...

Page 22: ... you must take measures to achieve Limit Class B conforming to EN 55011 for RF interference A suitable measure for achieving the RF interference level to Limit Class B includes for example the use of filters in power supply lines Individual acceptance is required Notes on communication NOTICE Communication errors caused by IP address conflicts Communication errors can occur if several devices in a...

Page 23: ...ion in a safe place The documentation belongs to the HMI device and is required for subsequent commissioning 3 1 2 Checking the operating conditions Note the following aspects before installing the HMI device 1 Familiarize yourself with the standards approvals EMC parameters and technical specifications for operation of the HMI device This information is available in the following chapters Standar...

Page 24: ... positions The following Basic HMI devices are also suitable for vertical mounting positions KTP400 Basic KTP600 Basic Vertical mounting positions 40 C 0 C 40 C 0 C 50 C 0 C rದ r rದ r The Basic HMI devices are self ventilating Vertical and angled mounting is permitted in Mounting cabinets Control cabinets Switchboards Consoles CAUTION Exceeding the ambient temperature Forced ventilation is require...

Page 25: ...ps or operation of the device may not lead to deformation of the material in order to achieve the degrees of protection described below Degrees of protection The degrees of protection of the HMI device can only be guaranteed if the following requirements are met Material thickness at the mounting cut out for IP65 degree of protection or for enclosure type 4X type 12 indoor use only 2 mm to 6 mm Pe...

Page 26: ...ic Panel Compatible to the mounting cut outs of the HMI device KTP400 TP 177B 4 KTP600 TP 177 A TP 177B 6 TP 177micro KTP1000 MP 277 10 Touch MP 377 12 Touch TP1500 MP 377 15 Touch Thin Client 15 Touch Dimensions of the mounting cut out w h Dimensions of the mounting cut out for the Basic HMI devices in horizontal mounting position 1 0 1 0 73 73 73 73 w h Dimensions of the mounting cut out for the...

Page 27: ...ailable in the Documents language Slides directory on the supplied Mini CD 2 Print the edited template 3 Apply a fixing spray film to the labeling strips 4 Wait approx 5 minutes until the fixing spray is dry and smear proof 5 Cut out the labeling strip 6 Cut off the corners of the labeling strips at an angle of 45 to make it easier to insert them 7 Slide the labeling strips into the slot up to the...

Page 28: ...er size 2 Mounting clamps KTP400 Basic 5 KTP600 Basic 8 KTP1000 Basic 12 TP1500 Basic 14 Inserting the HMI device 3 1 If necessary insert the mounting seal in the groove on the back of the HMI device front panel Ensure that the mounting seal is not twisted A correctly inserted mounting seal is required to ensure IP65 degree of protection 2 Insert the HMI device into the mounting cut out from the f...

Page 29: ...t the first clamp at the first position of the recesses on the back of the HMI device Set the clamp positions for your HMI device to match those of the figures in the following table row 2 Secure the clamps using a size 2 screwdriver The maximum permitted torque is 0 2 N m 3 Repeat steps 1 and 2 for all clamps required to secure your HMI device 73 ದ ದ ದ ದ ದ ದ ದ 73 ದ ದ ದ ದ ದ ದ 73 ದ ದ ದ 73 ದ ದ ದ ದ ...

Page 30: ...crewdriver size 2 Philips screwdriver size 3 Torx screwdriver size 3 Crimp pliers Mains terminal 24 VDC with sufficient amperage See Specifications Page 93 Procedure Keep to the following sequence of tasks when connecting the HMI device 1 Connecting the equipotential bonding circuit Page 31 2 Connecting the power supply Page 33 3 Connecting the configuration PC Page 35 4 Connecting the PLC Page 38...

Page 31: ...plant parts are interconnected by means of shielded data cables and their shielding is bonded at both ends to the grounding protective conductor the impedance of the additionally installed equipotential bonding cable must not exceed 10 of the shielding impedance The cross section of an equipotential bonding conductor must be capable of handling the maximum equalizing current The best practical res...

Page 32: ... Basic TP1500 Basic 32 Operating Instructions 08 2008 A5E01075587 01 Procedure 2 73 PPt PPt PPt 352 86 352 1 7 1 1 Interconnect functional ground of the HMI device with an grounding cable cross section 4 mm2 2 Connect the grounding cable of the HMI device to the equipotential bonding rail ...

Page 33: ...are cable ends 3 Fix the cable sleeve onto the cable ends using the crimp pliers Procedure CAUTION 24 VDC only An incorrectly dimensioned power supply can lead to destruction of the HMI device Use a 24 VDC power supply with adequate amperage see Specifications Page 93 M L 73 4 3 2 1 1 Insert the two power cables into the mains terminal and secure them with a slotted screwdriver 2 Connect the HMI d...

Page 34: ...erring projects Transferring device images Connecting a programming device to a Basic Panel DP Note A programming device cannot be used to reset the HMI device to factory settings PROFIBUS RS 422 485 RS 485 PG 1 Shut down the HMI device Verify that the DIP switch on the rear panel of the HMI device is in the following position 21 2 Connect an RS 485 PROFIBUS connector to the HMI device 3 Connect a...

Page 35: ...Transferring device images Resetting HMI device to factory settings Connecting a configuration PC to a Basic Panel DP PC RS422 485 RS 232 Serial 1 Shut down the HMI device 2 Connect the RS 485 connector of the PC PPI cable to the HMI device 3 Connect the RS 232 connector of the PC PPI cable to the configuration PC You can also use the USB PPI cable from the accessories instead of the PC PPI cable ...

Page 36: ...it rate if the connection is lost during the operating system update If you use a higher bit rate you must use the PC PPI cable release 3 or higher The version code is printed on the cable for example E Stand 3 corresponds to version 3 Set the DIP switches 1 to 3 to the same value as in WinCC flexible DIP switches 4 to 8 must be set to 0 In the figure the bit rate is set to 115 2 kbps You can set ...

Page 37: ...ble for ensuring security of their data network in Ethernet based communication such as PROFINET IO HTTP Sm rtAccess Sm rtService and OPC since operation of the device cannot be guaranteed if the device is subject to targeted attacks resulting in overload for example LAN PC PROFINET LAN LAN 1 Shut down the HMI device 2 Connect one RJ45 connector of the LAN cable to the HMI device 3 Connect the oth...

Page 38: ... the following SIMATIC PLCs SIMATIC S7 200 SIMATIC S7 300 400 You can interconnect Basic Panels DP with the following PLCs via converter from the accessories Modicon Modbus Allen Bradley DF1 For ordering information for the converters refer to chapter Accessories Page 19 If using the RS 422 485 port read the notes on configuration in the following section Configuring the RS 422 485 interface The D...

Page 39: ...le for commissioning RS 422 485 21 RS 422 485 interface is active for example for connecting PLCs of other manufacturers Connecting the PLC to a Basic Panel PN CAUTION Data network security for communication via Ethernet End users are themselves responsible for ensuring security of their data network in Ethernet based communication such as PROFINET IO HTTP Sm rtAccess Sm rtService and OPC since op...

Page 40: ... system has started Press the Transfer button to set the HMI device to Transfer mode The transfer mode can only be activated when at least one data channel has been enabled for the transfer Press the Start button to start the project on the HMI device If you do not perform an operation the project on the HMI device is started automatically on expiration of a delay time Press the Control Panel butt...

Page 41: ... screen Pointed or sharp objects can damage the plastic surface of the touch screen Always operate the touch screen with your fingers or with a touch pen only Triggering unintended actions Touching several operator controls at the same time can trigger unintended actions Touch only one operator control on the screen at a time Operator controls are touch sensitive symbols on the screen of the HMI d...

Page 42: ...erical values The screen keyboard is automatically hidden again when input is complete Note Description of all operator controls A comprehensive description of all operator controls for your HMI device is provided in the WinCC flexible Online Help Operating function keys The function keys can be assigned global or local functions Function keys with global function assignment A function key with gl...

Page 43: ...g Instructions 08 2008 A5E01075587 01 43 4 2 General functions of the screen keyboard The following keys are available on the screen keyboard of all Basic HMI devices Cursor left Cursor right Delete character Cancel input Confirm input Display infotext This key only appears when an infotext has been configured for the operator control ...

Page 44: ...681 681 7H W 7H W 1XPEHUV 6 PEROV The screen keyboard appears on the HMI device touch screen when you touch an operator control that requires input The screen keyboard of the KTP400 features four views You can change the view while making entries using the buttons in the fourth row of the screen keyboard Button Changes to the view Entering text characters A to M Entering text characters N to Z Ent...

Page 45: ...ge change within the project does not have any effect on the layout of the alphanumerical screen keyboard Entering alphanumerical values 1 2 3 1 Touch the desired operator control on the screen The alphanumerical screen keyboard opens 2 Enter the value Depending on the settings the HMI device outputs an audible signal You can change the view of the screen keyboard using the keys N Z and A M Use th...

Page 46: ... using the N Z and A M keys 3 Press Return key to confirm your entries or cancel them with ESC Either action closes the screen keyboard Checking numerical value limits Tags can be assigned limit values Any entry of a value outside this limit is rejected If an alarm view is configured a system event is triggered and the original value is displayed again Decimal places of numerical values The config...

Page 47: ...ffect PLC job 51 Select screen has no effect while the screen keyboard is open Key assignment The alphanumerical keyboard layout is monolingual A language change within the project does not have any effect on the layout of the alphanumerical screen keyboard Entering alphanumerical values 1 2 3 1 Touch the desired operator control on the screen The alphanumerical screen keyboard opens 2 Enter the v...

Page 48: ...firm your entries or cancel them with ESC Either action closes the screen keyboard Checking numerical value limits Tags can be assigned limit values Any entry of a value outside this limit is rejected If an alarm view is configured a system event is triggered and the original value is displayed again Decimal places of numerical values The configuration engineer can define the number of decimal pla...

Page 49: ...ngs is only available on Basic Panels DP The Profinet is only available on Basic Panels PN Protecting the Control Panel with a password You can protect the Control Panel against unauthorized operation You can read the settings in the Control Panel without having entered a password however you are not allowed to edit the settings This prevents inadvertent operations and increases security for the p...

Page 50: ... configuring your HMI device Symbol Function Changing MPI DP settings Page 51 Changing the network configuration Page 52 Changing monitor settings Page 53 Displaying information about the HMI device Page 54 Calibrating the touch screen Page 55 Displaying licensing information for the HMI device Page 56 Changing password settings Page 59 Enabling a data channel Page 57 Setting the Screen Saver Page...

Page 51: ... Settings dialog 2 Deactivate the Panel is the only master on the bus check box if additional masters are connected to the bus 3 Enter the bus address for the HMI device in the Address text box The bus address must be unique within the MPI PROFIBUS DP network Enter the time limit for PROFIBUS communication in the Time out text box Valid values are 1 s 10 s and 100 s 4 Select the transmission rate ...

Page 52: ...assigning a user specific address use the screen keyboard to enter valid IP addresses in the IP Address Subnet Mask text boxes and if applicable in the Default Gateway text box 4 Change to the Mode tab 5 Enter the transmission rate for the PROFINET network in the Speed text box Valid values are 10 Mbps and 100 Mbps 6 Select Half duplex or Full duplex as the connection mode 7 If you activate the Au...

Page 53: ...ies dialog 2 Basic Panels color Press the UP and DOWN buttons to adjust the screen brightness Basic Panels mono Press the UP and DOWN buttons to adjust the screen contrast 3 Only for KTP400 and KTP600 Select the screen orientation Landscape for landscape Portrait for portrait 4 Set the delay time in the Delay time text box The delay time in seconds defines the waiting time expiring between the app...

Page 54: ...ice tab The License tab is used to display specific information on the HMI device You will need this information when contacting Technical Support Device HMI device name Flashsize Size of internal flash memory to which the HMI device image and project data are saved The size of internal flash memory is not equivalent to application memory available for a project Bootloader Boot loader version Boot...

Page 55: ...ister saved data Wait for 30 seconds to cancel saved data and keep the current setting Time limit 30 sec 9 10 1 Press the OP button to open the OP Properties dialog 2 Change to the Touch tab 3 Press the Recalibrate button to open the calibration screen 4 Touch the cross in the screen center using the touch pen or your finger 5 Use the touch pen 6 or your finger to touch the 7 crosshair handles in ...

Page 56: ... Basic TP1500 Basic 56 Operating Instructions 08 2008 A5E01075587 01 5 8 Displaying licensing information for the HMI device 1 Use the OP button to open the OP Properties dialog 2 Open the License tab The License tab is used to display the licensing information for the software of the HMI device 3 Close the dialog with OK ...

Page 57: ... dialog 2 If the HMI device is interconnected with the configuration PC via PC PPI cable activate the Enable Channel check box in the Channel 1 field If the HMI device is interconnected with a programming device via PROFIBUS activate the Enable Channel check box in the Channel 2 field Press the Advanced button to open the MPI Profibus Settings dialog Verify the PROFIBUS parameters in this dialog A...

Page 58: ...box in the Channel 1 field Press the Advanced button to open the Profinet Settings dialog Verify the network parameters in this dialog A description of the Profinet Settings dialog is provided in chapter 5 4 Changing the network configuration Page 52 3 Close the dialog and save your entries with OK Note Automatic transfer is activated be setting the Remote Control check box If automatic transfer i...

Page 59: ...Control Panel All data on the HMI device will be overwritten when you update the operating system Procedure activating password protection 1 Press the Password button to open the Password Properties dialog 2 Enter a password in the Password text box Touch the text box The alphanumerical screen keyboard is displayed 3 Confirm the password in the Confirm Password text box 4 Close the dialog and save...

Page 60: ...elps to prevent burn in Always use the screen saver 1 Use the Screensaver button to open the Screensaver dialog 2 Enter the number of minutes before the screen saver is to be activated Touch the text box to do this You can enter values from 5 to 360 minutes Entering 0 disables the screen saver 3 Select either the Standard screen saver or an empty screen 4 Close the dialog and save your entries wit...

Page 61: ...r precondition for process control is that the HMI device is connected online to a controller Current working processes operating and observing can then be subject to process control Transferring the project to the HMI device You can transfer a project to an HMI device as follows Transfer from the configuring PC Restore from a PC using ProSave In this case an archived project is transferred from a...

Page 62: ...your plant documentation Offline operating mode In this mode there is no communication between the HMI device and PLC Although the HMI device can be operated it cannot exchange data with the PLC Online operating mode In this mode the HMI device and PLC communicate You can operate the plant on the HMI device according to your system configuration Transfer mode In this mode you can transfer a projec...

Page 63: ...PC PPI cable 6ES7 901 3CB30 0XA0 or USB PPI cable 6ES7 901 3DB30 0XA0 6 4 Transfer 6 4 1 Overview Transfer the executable project from the configuration PC to the HMI device You can start the Transfer mode manually or automatically on the HMI device Transferred data is written directly to internal flash memory of the HMI device Parameterize a corresponding data channel before you start the transfe...

Page 64: ...ation PC checks the connection to the HMI device The project is transferred to the HMI device An error message is displayed on the configuration PC if the connection is either not available or disrupted Result The project is available on the HMI device after successful completion of the transfer The transferred project is started automatically 6 4 3 Starting automatic transfer Introduction If auto...

Page 65: ...d on the HMI device The automatic transfer is activated in the data channel for the transfer The project is started on the HMI device Procedure Proceed as follows 1 On the configuration PC select the Transfer settings command from the Project Transfer menu in WinCC flexible The Select devices for transfer dialog opens 2 Select the HMI device in the left area of the dialog 3 Select the type of inte...

Page 66: ...e HMI device and PLC is down while the test is being carried out Online testing of the project on the HMI device Online testing means that the HMI device and PLC communicate with each other during testing Perform the tests starting with the Offline test followed by the Online test Note You should always test the project on the HMI device on which the project will be used Check the following 1 Chec...

Page 67: ...rating elements and visualization of the project as far as possible without connecting to the PLC Requirements for online testing The project has been transferred to the HMI device The HMI device is in Online mode Procedure In Online mode you can test individual project functions on the HMI device without them being affected by the PLC PLC tags are updated in this case You have the option to test ...

Page 68: ... device image Password list Recipe data Use one of the following tools for backup and restore WinCC flexible ProSave General information NOTICE Power failure If a complete restore operation is interrupted due to power failure on the HMI device the operating system of the HMI device may be deleted In this case you have to reset the HMI device to its factory settings Compatibility conflict If a mess...

Page 69: ...ype of connection between the HMI device and the configuration PC Set the connection parameters 4 Close the dialog with OK 5 Select the Backup command in the menu Project Transfer in WinCC flexible The Backup settings dialog opens 6 Select the data to be backed up 7 Select a destination folder and a file name for the psb backup file 8 Set Transfer mode on the HMI device If automatic transfer mode ...

Page 70: ...command in the menu Project Transfer in WinCC flexible The Restore Settings dialog opens 7 Select the psb backup file to be restored from the Open field You can see the HMI device for which the backup file was created and the type of backup data the file contains 8 Set Transfer mode on the HMI device If automatic transfer mode is enabled on the HMI device the device automatically sets Transfer mod...

Page 71: ...generates a backup copy of the HMI device s recipe data records in PSB format Recipes CSV format saves a backup copy of the HMI device s recipe data records to a text file in CSV format The semicolon is used as column separator User management generates a backup copy of the HMI device s user data in PSB format 5 Select the folder and file name for the psb backup file When generating a backup copy ...

Page 72: ...re tab You can see the HMI device for which the backup file was created and the type of backup data the file contains Select one or several CSV files from the source folder to restore the recipes from CSV files 6 Set Transfer mode on the HMI device If automatic transfer mode is enabled on the HMI device the device automatically sets Transfer mode when a restore operation is initiated 7 Start the r...

Page 73: ...ons the transfer is aborted A message indicating a compatibility conflict is displayed on the configuration PC There are two ways to match the versions Update the HMI device image if the project was created with the most recent version of the configuration software Transfer a matching version of the HMI device image if you do not want to adapt the project for the HMI device to the most recent vers...

Page 74: ...active Then start the operating system update in ProSave or WinCC flexible Updating the operating system with reset to factory setting NOTICE Data channels When resetting to factory settings all data channel parameters are reset The transfer can only be started following reconfiguration of the data channels Note You have to perform an operating system update with reset to factory setting if the HM...

Page 75: ... menu in WinCC flexible 7 Select whether to update the operating system with or without restoring the factory settings by setting the Reset to factory settings check box accordingly 8 Select the HMI device image file img under Image path The HMI device image files are available under WinCC flexible Images in the WinCC flexible installation folder or on the WinCC flexible installation CD The output...

Page 76: ...thout restoring the factory settings by setting the Reset to factory settings check box accordingly 7 Select the HMI device image file img under Image path The HMI device image files are available under WinCC flexible Images in the WinCC flexible installation folder or on the WinCC flexible installation CD The output area provides information on the version of the successfully opened HMI device im...

Page 77: ...uch screen an unintentional response in the controller can be triggered by touching keys Switch the HMI device off before cleaning to prevent unintentional responses Damage caused by unauthorized cleaning products The HMI device may be damaged if compressed air steam jet air ejectors aggressive solvents or scouring powders are used for cleaning purposes Do not clean the HMI device with compressed ...

Page 78: ...ng Instructions 08 2008 A5E01075587 01 7 2 Recycling Recycling and disposal The HMI devices described in these operating instructions can be recycled due to the low levels of pollutants Contact a certified disposal service company for environmentally sound recycling and disposal of your old devices ...

Page 79: ...lowing EC directives and conforms to the harmonized European standards EN for programmable logic controllers published in the official gazettes of the European Union 2006 95 EG Low Voltage Directive 2004 108 EC Electromagnetic Compatibility EMC Directive Specific absorption rate to EN 50392 EC Declaration of Conformity The EC Declarations of Conformity are available to the relevant authorities at ...

Page 80: ...mmable Logic Controllers Part 2 Operating resource requirements and tests 8 2 Electromagnetic compatibility Introduction The HMI device fulfills among other things the requirements of the EMC laws pertaining to the European domestic market EMC compatible installation of the HMI device The EMC compliant installation of the HMI device and the application of interference proof cable is the basis for ...

Page 81: ...upling 1 kV power cable DC voltage with protective elements 1 KV signal cable 30 m with protective elements as required 3 Sinusoidal interference The following table shows the EMC behavior of the modules with respect to sinusoidal interference This requires the HMI device to meet the specifications and directives for electrical installation Sinusoidal interference Test values Degree of severity HF...

Page 82: ...Pa to 660 hPa corresponds to an elevation of 1000 to 3500 m Relative humidity From 10 to 90 without condensation Sinusoidal vibration in accordance with IEC 60068 2 6 5 to 8 4 Hz 3 5 mm 8 4 to 500 Hz 9 8 m s2 Shock conforming to IEC 60068 2 29 250 m s2 6 ms 1000 shocks NOTICE Ensure that no condensation dewing develops on or inside the HMI device after transporting it at low temperatures or after ...

Page 83: ...n In locations with difficult operating conditions for example due to Corrosive vapors gases oils or chemicals Electrical or magnetic fields of high intensity In plants that require special monitoring for example Elevators Systems in especially hazardous rooms Mechanical ambient conditions The mechanical ambient conditions for the HMI device are specified in the following table in terms of sinusoi...

Page 84: ...ree associated vertical axes Shock Shock test in accordance with IEC 60068 Part 2 27 Type of shock Half sine Shock intensity Peak value 15 g duration 11 ms Direction of impact 3 shocks in direction at each one of the three associated vertical axes Climatic ambient conditions The following table shows the climatic ambient conditions for operation of the HMI device Ambient conditions Permitted range...

Page 85: ...ground Test voltage 50 V 500 VDC Protection class Protection Class I in accordance with IEC 60536 i e PE ground terminal to profile rail required Protection against foreign objects and water Degree of protection in accordance with IEC 60529 Explanation Front When mounted IP65 Enclosure Type 4X Type 12 indoor use only Rear panel IP20 Touch protection test with standard test probes There is no prote...

Page 86: ... 410 e g to PELV standard The supply voltage must be within the specified voltage range Otherwise malfunction at the HMI device cannot be ruled out Applies to non isolated plant configurations Connect the connection for GND 24 V from the 24 V power supply output to equipotential bonding for uniform reference potential You should always select a central point of termination The following table show...

Page 87: ...ications 8 7 Dimension drawings KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 08 2008 A5E01075587 01 87 8 7 Dimension drawings 8 7 1 Dimensional drawing of KTP400 Basic OO GLPHQVLRQV LQ PP ...

Page 88: ...cal specifications 8 7 Dimension drawings KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 88 Operating Instructions 08 2008 A5E01075587 01 8 7 2 Dimensional drawing of KTP600 DP Basic OO GLPHQVLRQV LQ PP ...

Page 89: ...cal specifications 8 7 Dimension drawings KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 08 2008 A5E01075587 01 89 8 7 3 Dimensional drawing of KTP600 PN Basic OO GLPHQVLRQV LQ PP ...

Page 90: ...al specifications 8 7 Dimension drawings KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 90 Operating Instructions 08 2008 A5E01075587 01 8 7 4 Dimensional drawing of KTP1000 DP Basic OO GLPHQVLRQV LQ PP ...

Page 91: ...al specifications 8 7 Dimension drawings KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 08 2008 A5E01075587 01 91 8 7 5 Dimensional drawing of KTP1000 PN Basic OO GLPHQVLRQV LQ PP ...

Page 92: ...ical specifications 8 7 Dimension drawings KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 92 Operating Instructions 08 2008 A5E01075587 01 8 7 6 Dimensional drawing of TP1500 Basic OO GLPHQVLRQV LQ PP ...

Page 93: ... Basic Mono PN KTP600 Basic Color DP KTP600 Basic Color PN Type LCD mono FSTN LCD TFT Display area active 76 79 mm x 57 59 mm 3 8 115 2 mm x 86 4 mm 5 7 Resolution pixels 320 x 240 Colors displayable 4 grayscales 256 Contrast control Yes No Backlighting Half brightness life time typical LED 30 000 h CCFL 50 000 h Input device KTP400 Basic Mono PN KTP600 Basic Mono PN KTP600 Basic Color DP KTP600 B...

Page 94: ...00 Mbps Supply voltage KTP400 Basic Mono PN KTP600 Basic Mono PN KTP600 Basic Color DP KTP600 Basic Color PN Rated voltage Range permissible 24 VDC 19 2 to 28 8 V 20 20 Transients maximum permissible 35 V 500 ms Time between two transients minimum 50 s Current consumption Typical Constant current maximum Power on current surge I2t Approx 240 mA Approx 800 mA Approx 0 2 A2s Fuse internal Electronic...

Page 95: ... Display area active 211 2 mm x 158 4 mm 10 4 304 1 mm x 228 1 mm 15 Resolution pixels 640 x 480 1024 x 768 Colors displayable 256 Brightness control Yes Backlighting Half brightness life time typical CCFL 50 000 h Input device KTP1000 Basic Color DP KTP1000 Basic Color PN TP1500 Basic Color PN Type Touch screen analog resistive Function keys 8 function keys No Labeling strips Yes No Memory KTP100...

Page 96: ...tage Range permissible 24 VDC 19 2 to 28 8 V 20 20 Transients maximum permissible 35 V 500 ms Time between two transients minimum 50 s Current consumption Typical Constant current maximum Power on current surge I2t Approx 600 mA Approx 1000 mA Approx 0 2 A2s Approx 800 mA Approx 1000 mA Approx 0 2 A2s Fuse internal Electronic Miscellaneous KTP1000 Basic Color DP KTP1000 Basic Color PN TP1500 Basic...

Page 97: ...owledge error alarm individually Yes Acknowledge multiple error alarms simultaneously group acknowledgement 16 acknowledgment groups Edit alarm Yes Alarms Alarm indicator Yes Alarm buffer capacity 128 alarms Simultaneously queued alarm events Max 64 View alarm Yes Delete alarm buffer Yes Alarm buffer retentive Print alarms line by line Yes Tags values and lists Object Specification KTP400 Basic KT...

Page 98: ...ps 50 Number of users 50 Safety Number of authorizations 32 Info texts Object Specification Basic Panels Length no of characters 320 For alarms Yes For screens Yes Info texts For screen objects for example for I O field switch button invisible button Yes Additional functions Object Specification Basic Panels Mono Basic Panels Color Screen settings Touch screen calibration Brightness setting Contra...

Page 99: ...ign these electronic elements are highly sensitive to overvoltage and thus to any electrostatic discharge These electronic components are therefore specially identified as ESDs Abbreviations The following abbreviation is commonly used for electrostatic sensitive devices EGB Elektrostatisch Gefährdete Bauteile Baugruppen Germany ESD Electrostatic Sensitive Device internationally recognized term Lab...

Page 100: ...ly that damage to an ESD as a result of overvoltage is detected immediately but may become apparent only after a longer period of operation Prevent electrostatic charging of your body before you touch the ESD Anyone who is not connected to the electrical potential of their surroundings is subjected to electrostatic charging The following figure indicates the maximum electrostatic charge anyone is ...

Page 101: ...devices Discharge electrostatic electricity from your body if you are performing measurements on an ESD Do so by touching grounded metallic parts Always use grounded measuring instruments A 2 System events System events on the HMI device provide information about internal states of the HMI device and PLC Note System events are only indicated if an alarm window was configured System events are outp...

Page 102: ...Appendix A 2 System events KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 102 Operating Instructions 08 2008 A5E01075587 01 ...

Page 103: ...O Input and Output ESD Components and modules endangered by electrostatic discharge EMC Electromagnetic Compatibility EN European standard ES Engineering System ESD Components and modules endangered by electrostatic discharge GND Ground HF High Frequency HMI Human Machine Interface IEC International Electronic Commission IF Interface IP Internet Protocol LED Light Emitting Diode MAC Media Access C...

Page 104: ...Card Security Digital Card SELV Safety Extra Low Voltage SP Service Pack PLC Programmable Logic Controller STN Super Twisted Nematic Sub D Subminiature D plug TAB Tabulator TCP IP Transmission Control Protocol Internet Protocol TFT Thin Film Transistor TTY Teletype TxD Transmit Data UL Underwriter s Laboratory USB Universal Serial Bus UPS Uninterruptible power supply WINS Windows Internet Naming S...

Page 105: ...PLC or HMI device Alarm deactivated Moment at which the initiation of an alarm is reset by the PLC Alarm user specific User specific alarms report specific states of a plant that is interconnected with the HMI device via the PLC Automation system An automation system is a PLC of the SIMATIC S7 product line e g SIMATIC S7 300 Boot loader The boot loader is used to start the operating system and is ...

Page 106: ...eserved in configured screens for the input and output of values Flash memory Flash memory is a non volatile memory with EEPROM chips that is implemented either as mobile storage medium or as permanently installed memory module on the motherboard Function key Function keys on the HMI device can be assigned user specific functions The functions assigned to those keys are defined in the engineering ...

Page 107: ...use and troubleshooting of faults Object An object is a project element such as a screen or an alarm Objects are used to view or enter texts and values on the HMI device Operator control An operator control is a project component that is used to enter values and trigger functions A button is such an operator control Plant General term referring to machinery processing centers systems plants and pr...

Page 108: ...the project file The compressed project file can be transferred in addition to the executable project file to the corresponding HMI device The upload function must be activated accordingly on the configuration PC at the time of the transfer The compressed project file is usually saved to an external memory card A compressed project file has the extension pdz Project file executable An executable p...

Page 109: ...es A field contains a list of default entries from which one can be selected System alarms System alarms are assigned the System alarm class A system alarm reports internal states of the HMI device and of the PLC Tab order The tab order defined in the course of project engineering determines the sequence for activating objects by pressing the TAB key Tags A tag is a defined memory area that is use...

Page 110: ...Glossary KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 110 Operating Instructions 08 2008 A5E01075587 01 ...

Page 111: ...tion Equipotential bonding 31 Configuration phase 61 Configuring MPI Profibus Settings 51 Network settings 52 RS 422 485 interface 38 Configuring PC 61 Connecting Configuration PC 35 Equipotential bonding 31 PLC 38 Power supply 33 Programming device 34 Control cabinet Working on 21 Control Panel Opening 49 Overview 50 Password protection 49 Converter PC PPI cable 19 RS 422 to RS 232 19 USB PPI cab...

Page 112: ...nstallation 80 Mounting 28 Shutting down 40 Specifications 93 95 Switching on 40 Testing 40 I Initial startup 61 Input device KTP1000 TP1500 Basic 95 KTP400 KTP600 Basic 93 Installation as intended 21 Insulation test 85 Interfaces KTP1000 TP1500 Basic 95 KTP400 KTP600 Basic 94 Internet Documentation 6 Service 6 L Labeling Approvals 80 EC Declaration of Conformity 79 Limit value check 46 48 List of...

Page 113: ...nterference Emission 81 Rated voltage 86 Recommissioning 61 Recycling 78 Registered trademarks 5 Regulations for the prevention of accidents 21 Representatives 6 Restore 63 72 With ProSave 72 Restoring 68 70 With WinCC flexible 70 RF interference 22 RS 422 to RS 232 converter 19 RS 422 485 interface Configuring 38 S Safe electrical isolation 86 Safety Standards 79 Safety instruction Compatibility ...

Page 114: ...MI device 40 System event Parameters 101 T Technical Support 6 Test Power supply 86 Testing HMI device 40 Trademarks 5 Training Center 6 Transfer 61 62 63 Automatic 64 Manual 63 Transfer settings 50 Transferring Project 61 Transport conditions 82 U UL approval 80 Update Using ProSave 76 Using WinCC flexible 75 Updating Operating system 73 Usage Conditions 83 USB PPI cable 19 Use With additional me...

Page 115: ... important information The notes supplement the operating instructions for the HMI device and take precedence over statements in the operating instructions the release notes and in the online help Note The HMI device is in delivery stage 1 compatible with the following controllers SIMATIC S7 200 SIMATIC S7 300 400 The HMI device is not compatible with the controllers of other manufacturers Automat...

Page 116: ...esente Información de producto es válida para el panel de operador KTP1000 Basic DP referencia 6AV6647 0AE11 3AX0 La presente Información de producto contiene indicaciones importantes Las indicaciones complementan las instrucciones de servicio del panel de operador y prevalecen sobre lo mencionado en las instrucciones de servicio en las Release Notes y en la Ayuda en pantalla Nota La primera versi...

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