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Siemens Simatic 505-6850-A, Manual

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Siemens Simatic 505-6850-A Manual Download Page 4

vi

Contents

4.6

Installing the PPX:575–2130 VMEbus Base

4-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mechanical Outline

4-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mounting Measurements

4-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mounting a Base in a 19-inch Rack

4-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

NEMA Cabinet Mounting Measurements

4-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Panel Mounting the Base

4-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Grounding the Controller Chassis

4-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.7

Installing the 575 Power Supply

4-14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Overview

4-14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Selecting Input Voltage (PPX:575–6663 Only)

4-16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing the 575 Power Supply

4-17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Wiring Guidelines

4-17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Wiring Procedure

4-18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.8

Installing the Battery

4-20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Battery Backup for the 575

4-20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mounting the Battery

4-20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Disabling the Battery

4-22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Battery Fuse

4-22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.9

Installing the Floating-Point Coprocessor (Optional)

4-23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.10

Configuring the CPU

4-24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Configuring the 575–2105/–2106 CPU

4-24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Configuring the 575–2104 CPU

4-24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Using the AUTO-CONFIGURED Mode

4-26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Using the USER-CONFIGURED Mode

4-26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Configuring the 575 Primary and Secondaries

4-26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Enabling the Auto Recompile Function

4-26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Setting the Base Address

4-27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Issuing SYSRESET

4-27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.11

Installing a Remote I/O Annex Card (Optional)

4-28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Configuring Annex Card Dipswitch

4-28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Annex Card Power Consumption

4-28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing the Series 505 Remote I/O Annex Card

4-29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing the PROFIBUS-DP Annex Card

4-30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.12

Installing VMEbus Boards

4-32

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Introduction

4-32

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Guidelines

4-34

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Guidelines for Installing a 575 System Controller or a Primary 575

4-35

. . . . . . . . . . . . . . . . . . . 

Guidelines for Installing or Adding a 575 Secondary to the System

4-36

. . . . . . . . . . . . . . . . . 

Guidelines for Replacing a 575 System Controller

4-37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Guidelines for Replacing a 575 Primary Not in Slot 1

4-38

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Guidelines for Replacing a 575 Secondary

4-39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Guidelines for Installing SIMATIC VMEbus I/O and Third-Party Boards

4-40

. . . . . . . . . . . . . . . . 

Setting the Daisy-Chain Switches

4-41

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Slot Numbering

4-41

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing and Removing I/O Modules

4-42

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Summary of Contents for Simatic 505-6850-A

Page 1: ...amming Tools 1 11 SoftShop 1 11 TISOFT 1 11 COM PROFIBUS 1 11 Communicating with the CPU 1 11 1 4 Hardware Overview 1 12 Series 505 Bases 1 12 VME Base 1 12 Expansion I O 1 13 I O Channel Support 1 13 Chapter 2 Pre installation Guidelines 2 1 Planning Your Installation 2 2 Defining Control Requirements 2 2 Calculating Power Needs 2 2 2 2 Safety Considerations 2 3 Operator Safety Switches 2 4 Emerg...

Page 2: ...binet or Rack 2 20 Chapter 3 Installing 505 System Hardware 3 1 Overview of Installation Procedures 3 2 3 2 Enclosure and Temperature Considerations 3 3 Enclosure Selection 3 3 Temperature Considerations 3 3 3 3 Series 505 Bases 3 4 Description 3 4 Grounding the Controller Chassis 3 4 3 4 Rack Mounting Series 505 Bases 3 5 3 5 Panel Mounting Series 505 Bases 3 6 3 6 Installing Series 505 Power Sup...

Page 3: ...Port 2 3 24 I O Ports 3 25 3 11 Installing Series 505 I O Modules 3 26 Mixing I O Modules 3 26 Installing and Removing I O Modules 3 26 Chapter 4 Installing 575 System Hardware 4 1 Overview of Installation Procedures 4 2 4 2 Features of the PPX 575 2130 VMEbus Base 4 3 Overview 4 3 4 3 Features Required of a Third Party VMEbus Base 4 4 VMEbus Base Requirements 4 4 Determining the Condition of the ...

Page 4: ...RED Mode 4 26 Using the USER CONFIGURED Mode 4 26 Configuring the 575 Primary and Secondaries 4 26 Enabling the Auto Recompile Function 4 26 Setting the Base Address 4 27 Issuing SYSRESET 4 27 4 11 Installing a Remote I O Annex Card Optional 4 28 Configuring Annex Card Dipswitch 4 28 Annex Card Power Consumption 4 28 Installing the Series 505 Remote I O Annex Card 4 29 Installing the PROFIBUS DP A...

Page 5: ...MEbus Access Limitations 4 55 4 16 Installing Additional Backplane Connectors 4 56 J2 Backplanes 4 56 Optional J2 Mini Backplane Kit 4 56 Installing Optional J2 Backplane 4 57 Installing Optional J2 DIN Connector 4 58 Chapter 5 Installing Remote Base Controllers RBCs 5 1 Overview 5 2 5 2 Installation 5 3 Models Used in Series 505 Base 5 3 RBC Placement in Base 5 3 Installing and Removing the RBC 5...

Page 6: ... Duct Routing 6 3 6 2 Installing Series 505 Remote I O Cables 6 4 Media Options 6 4 Equipment Needed 6 4 Mounting Taps or Terminal Blocks 6 4 Trunk and Drop Lines 6 5 Selecting Cable 6 6 Planning Your Installation 6 8 Preparing Drop Line Cables 6 12 Remote I O Port Pinout 6 13 Connecting a Drop Line 6 14 Preparing Trunk Line Cables 6 16 Connecting Trunk Line Cables 6 17 Extending Trunk Line Cables...

Page 7: ...ortability 7 3 Using an EEPROM 7 3 Using an EPROM 7 3 What is Stored in Non Volatile Memory 7 4 Program Storage Operations 7 5 Memory and Mode Status at Powerup 7 5 7 2 Configuring the CPU for Non Volatile EEPROM Program Storage 7 6 Configuring the CPU for Portable EEPROM Usage 7 6 Configuring the CPU for On Board EEPROM Usage 7 8 7 3 Copying a Program into an EEPROM 7 10 7 4 Editing a Program Sto...

Page 8: ...9 9 575 Fatal Errors 9 10 545 555 575 CPU Fatal Error Codes 9 10 545 555 CPU Responses to Fatal Errors 9 13 Steps to Clear 545 555 Fatal Errors 9 13 575 CPU Responses to Fatal Errors 9 14 Steps to Clear 575 Fatal Errors 9 15 Calling for Assistance 9 15 9 4 Troubleshooting CPU Non Fatal Errors 9 16 9 5 Troubleshooting by Using Status Words 9 17 9 6 Troubleshooting User EEPROMs or EPROMs 9 18 9 7 Tr...

Page 9: ...5 High Speed Counter for 545 555 B 8 Determining the Manufacturing Date B 9 Appendix C Upgrading Series 500 Installations C 1 Series 500 System Installations C 2 C 2 Upgrading a 520 520C 530 530C 530T System C 3 Check Base to Be Upgraded C 4 Upgrading 14 Slot 12 Slot 6 Slot Bases C 4 Upgrading 16 Slot and 8 Slot Bases C 4 Finish Upgrade with These Steps C 4 C 3 Upgrading an RS 485 Based 560 560T 5...

Page 10: ...Discrete AC Output Module E 7 E 4 Discrete Relay Output Module E 9 E 5 Discrete DC Output Module E 12 E 6 Discrete DC Input Module E 15 Appendix F Enhancements in Late Model CPUs F 1 Enhancements to Error Handling F 2 CPUs with Enhanced Firmware F 2 Fatal Error Conditions F 2 Changes in Memory Error Handling F 2 Using the Auto Recompile Function F 3 Programming Support F 3 F 2 Fast PROFIBUS DP I O...

Page 11: ...Base 3 8 3 4 Input Voltage Selectors 3 9 3 5 Series 505 Power Connector 3 11 3 6 Installing the PROFIBUS DP Annex Card in 545 1103 1105 CPU 3 13 3 7 Location of CPU RBC in a Series 505 Base 3 14 3 8 Installing CPU Module in a Series 505 Base 3 15 3 9 Battery Location in 1105 and 1106 CPU Modules 3 16 3 10 Replacing the Battery in 1105 and 1106 CPU Modules 3 17 3 11 Battery Location on 545 555 CPU ...

Page 12: ...and 4 Pinouts 4 46 4 27 Cable to Connect to 9 Pin PC Serial Port 4 47 4 28 Cable for XON XOFF Printer Handshaking 4 48 4 29 Cable for Ready Busy Printer Handshaking 4 48 4 30 Cable to Connect Port 3 to an RS 422 Programming Device 4 49 4 31 Rear Panel Disassembly for J2 Backplane Installation 4 56 4 32 Installing J2 Backplane 4 57 4 33 Installing J2 Connector 4 58 5 1 RBC Models Bases and I O Chan...

Page 13: ... 35 6 26 575 Ready Busy Printer Handshaking 6 35 7 1 E EPROM Socket and Jumper Pins for 1103 1104 CPUs 7 7 7 2 E EPROM Socket and Jumper Pins for 1105 1106 CPUs 7 7 7 3 Jumper Pin Settings for On Board Memory Program Storage 7 9 9 1 Typical AUX 29 Screen 9 5 9 2 Example Replacing Power Supply Fuse 9 20 B 1 Serial Number Definition B 9 C 1 Upgrading a 520 520C 530 530C 530T System C 5 C 2 Upgrading...

Page 14: ...ory Dipswitch Setting A Version Only 5 8 5 4 RBC Status Codes 5 12 5 5 Analog Word Output States 5 14 5 6 RS 232 Port Baud Rate Settings 5 17 5 7 Setting the RBC Station Address 5 18 5 8 505 PROFIBUS DP RBC Status Codes 5 22 5 9 505 PROFIBUS DP RBC Software Parameters 5 24 6 1 Series 505 Cable Characteristics 6 7 6 2 Maximum Cable Length for Trunk Lines 6 9 6 3 Terminating Resistors 6 15 6 4 PROFI...

Page 15: ...er Requirements continued B 5 B 4 DC Current Requirements for 575 Devices B 6 C 1 Analog Word Output States C 15 C 2 Series 500 RBC LED Messages C 16 C 3 Base Numbers C 18 C 4 Pinout Specifications C 22 D 1 Series 505 System Components D 2 D 2 575 System Components D 5 E 1 Discrete AC Input Module Specifications E 2 E 2 Discrete AC Input Module Connector Pinouts E 3 E 3 24 VDC I O Module Isolation...

Page 16: ...cs are covered Site preparation including power and grounding requirements and other safety considerations Hardware installation including Series 505t and VMEbus bases power supplies 545 555 575 CPUs remote base controllers RBCs I O modules and annex cards System cable and wiring procedures System startup including modem operation System troubleshooting including use of AUX functions status words ...

Page 17: ...8120 x SIMATIC 505 Isolated Interrupt Discrete Input Module User Manual PPX 505 4317 x provides information on configuring and installing the interrupt input module PPX 505 8123 x which is required for the operation of interrupt I O SIMATIC 505 Redundant I O Systems Users Manual PPX 505 8125 x SIMATIC 575 Interboard Communication Specification PPX 575 8103 x SIMATIC 575 Task Code User Manual PPX 5...

Page 18: ...f the EMC Directive 89 336 EEC when installed in accordance with the specifications in this manual and when installed in a grounded metal cabinet with tightly sealed doors If Series 505 Remote I O channel cables to remote bases are run outside the cabinet they must either be run in a fully enclosed metal raceway or fitted with ferrite beads where they leave and or enter the cabinets Ferrites shall...

Page 19: ...4 PROFIBUS User Organizations 1 4 Using Other Networks 1 4 1 2 System Features 1 6 Product Specifications Overview 1 6 Shared Features 1 8 545 555 Only Features 1 9 575 Only Features 1 10 1 3 Programming Tools 1 11 SoftShop 1 11 TISOFT 1 11 COM PROFIBUS 1 11 Communicating with the CPU 1 11 1 4 Hardware Overview 1 12 Series 505 Bases 1 12 VME Base 1 12 Expansion I O 1 13 I O Channel Support 1 13 ...

Page 20: ...nt comprise computer controlled systems that are capable of controlling complex manufacturing systems These systems perform the same functions as relays static control or card logic control systems They can detect the change in state of input signals from such devices as pushbuttons limit switches and analog sensors Acting on this information and executing a relay ladder logic RLL program stored i...

Page 21: ... CPUs The 555 1105 and 555 1106 CPUs also support an additional 128 fast user scheduled PID loops Analog alarms have increased from 128 to 512 on the 555 1105 and 555 1106 CPUs Faster local port baud rates of 57 600 and 115 200 baud are supported in the 555 1105 1106 and 575 2105 2106 CPUs These baud rates allow faster program loading and operator panel updates Operating system firmware is stored ...

Page 22: ...for master and slave devices with the optional PROFIBUS annex card Token passing to a programming device is supported Baud rates are user selectable from 9600 baud to 12 Mbaud All consistent data requirements of PROFIBUS DP slaves are supported Using consistent data however reduces the number of slaves you can connect due to increased memory requirements To configure PROFIBUS DP I O for Series 505...

Page 23: ...hannel supports up to 15 Series 505 Series 500 remote bases The PROFIBUS DP I O channel supports up to 112 SIMATIC and third party DP I O slaves A 575 2104 CPU can support either the 505 I O channel or the PROFIBUS DP channel but not both simultaneously The 545 1103 1105 CPUs support only the PROFIBUS DP channel up to 32 SIMATIC and third party DP I O slaves with the optional PROFIBUS DP I O annex...

Page 24: ...ROFIBUS FMS Ethernet H1 TIWAY TCP IP Modbus PROFIBUS FMS Ethernet H1 TIWAY TCP IP Modbus PROFIBUS FMS Ethernet H1 TIWAY TCP IP Modbus PROFIBUS FMS Local Comm Ports 1 RS 232 1 RS 232 422 485 1 RS 232 1 RS 232 422 485 1 RS 232 1 RS 232 422 485 1 RS 232 1 RS 232 422 485 2 RS 232 1 RS 422 Baud Rates up to 38 400 up to 38 400 up to 38 400 up to 38 400 up to 38 400 PortableEEPROM 128 K 256 K 128 K 256 K...

Page 25: ...ions Ethernet H1 TIWAY TCP IP Modbus PROFIBUS FMS Ethernet H1 TIWAY TCP IP Modbus PROFIBUS FMS Ethernet H1 TIWAY TCP IP Modbus PROFIBUS FMS Ethernet H1 TIWAY TCP IP Modbus PROFIBUS FMS Local Comm Ports 1 RS 232 1 RS 232 422 485 1 RS 232 1 RS 232 422 485 2 RS 232 1 RS 422 2 RS 232 1 RS 422 Baud Rates up to 115 200 up to 115 200 up to 115 200 up to 115 200 Portable EEPROM 128 K 256 K 128 K 256 K On ...

Page 26: ...all externally developed programs written in high level languages such as C Proportional Integral Derivative PID loop functions for process and batch control Analog alarms Special Function Programs SFPGMs and Special Function Subroutines SFSUBs that use a higher level statement driven programming language to ease the development of complex programs Tuneable scan timeline Battery backup to maintain...

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