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SICAM TM, Installation

DC6-015-2.04, Edition 10.2014

Preface

This document is applicable to the following product:

SICAM TM

Purpose of this manual

This handbook describes how the hardware of a SICAM TM system is to be installed and
which preparations are to be made for the subsequent parameter settings.

Thereby the following points are described step-by-step:

Conception of the architecture

Installation of the hardware

Label

Wiring

Parameter Setting Preparation

Target Group

This handbook is intended for persons who are entrusted with the design and installation of
SICAM TM systems.

Conventions used

Outputs visible on the screen are

described in this font

Inputs via keyboard or mouse keys and visible on the screen are also

described in

this font

Cross references to other chapters or manuals are represented in italics, such as e.g.

Common Functions System and Basic System Elements, section "Information Objects"

Summary of Contents for SICAM TM

Page 1: ..._____________________________________________ Power Supply 7 ___________________________________________________________________________ Wiring Peripheral Elements 8 ___________________________________________________________________________ Wiring Process Peripherals 9 ___________________________________________________________________________ Shielding Protective Earthing 10 ____________________...

Page 2: ...s checked at regular intervals and any corrections that might become necessary are included in the next releases Any suggestions for improvement are welcome Subject to change without prior notice Document Label SICRTUs HBTMACPINSTALL ENG V2 04 Release date 2014 10 17 Copyright Copyright Siemens AG 2014 The reproduction transmission or use of this document or its contents is not permitted without e...

Page 3: ...tep Conception of the architecture Installation of the hardware Label Wiring Parameter Setting Preparation Target Group This handbook is intended for persons who are entrusted with the design and installation of SICAM TM systems Conventions used Outputs visible on the screen are described in this font Inputs via keyboard or mouse keys and visible on the screen are also described in this font Cross...

Page 4: ...ust be performed by qualified personnel only As used in the safety notes contained in this manual qualified personnel are those persons who are authorized to commission release ground and tag devices systems and electrical circuits in accordance with safety standards Use as Prescribed The equipment device module must not be used for any other purposes than those described in the Catalog and the Te...

Page 5: ...P 18 2 3 Bus Interface Module 19 2 4 Power Supplies 19 2 5 Peripheral Modules 20 3 Assembly 25 3 1 Necessary Material 26 3 2 How and where can Installation take place 27 3 2 1 Installation Location 27 3 2 2 Installation Position 27 3 2 3 Space Requirement 28 3 2 4 Environmental Conditions 29 3 3 Installation of TS35 Rail DIN Rail 30 3 4 Installation of Cable Duct 31 3 5 Installation of Master Cont...

Page 6: ...5 4 3 1 5 GSM Dial up Traffic 56 4 3 2 LAN Communication Ethernet TCP IP 58 4 3 3 Field Bus Profi Bus Communication 59 5 Wiring for the Reception of Time Signals 61 5 1 DCF77 Receiver 62 5 2 GPS Satellite Receiver 63 5 2 1 Wiring for the receipt of the minute pulse 63 5 2 2 Wiring for the receipt of the serial time signal 64 5 3 LAN Time Server 65 6 Wiring Watchdog and Error 67 6 1 Introduction 68...

Page 7: ...ion 96 11 3 Labeling Peripheral Element 97 11 3 1 Region Number Component Number PBA Number 97 11 3 2 Plant and Location Designation 98 11 3 3 Equipment Identification EI 99 11 4 Terminal Labeling 100 11 5 Individual Terminal Point Labeling 101 11 6 Terminal Coding 102 12 Parameter Setting Preparation 103 12 1 Introduction 104 12 2 Physical connection between SICAM TOOLBOX II and SICAM TM 104 12 2...

Page 8: ...Table of Contents 8 SICAM TM Installation Edition 10 2014 DC6 015 2 04 A 5 Power Supplies 117 B Licensing Agreement 119 B 1 Open Source Software used in SICAM TM 119 B 1 1 Readout of ReadmOSS htm 119 ...

Page 9: ...SICAM TM Installation 9 DC6 015 2 04 Edition 10 2014 1 Architecture Content 1 1 Mechanical Design 10 1 2 Configurations Examples 11 ...

Page 10: ...aster control element can be configured with up to 2 serial interface modules SIM for the communication with other automation units or control systems SICAM 1703 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK L K L K PK RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RES SI0 SI2 FB SI1 ETO...

Page 11: ...5 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SI M0 PK LK LK PK RX E Rx TX S I3 S I2 S I1 S I0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60 VDC PUSH TO UNL OCK E R C OM C PY RY RE S SI0 SI2 FB SI1 ETO SI3 RELEAS E PUSHT O RELEA SE PUS H T O X2 1 2 3 4 5 6 Communication with other automation units max 8 I O modules Ax 1703 peripheral bus electrical 16 Mbps USB cable length up to 3 m CP 6014 PS 663x P...

Page 12: ...I 0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60 VDC PUSH TO UNL OCK E R C OM C PY RY RE S SI0 SI2 FB SI1 ETO SI3 RELEAS E PUSH TO RELEA SE PUS H T O X2 1 2 3 4 5 6 1 4 CM 0843 Note all in all up to 16 peripheral elements Communication with other automation units Ax 1703 peripheral bus electrical 16 Mbps patch cable length up to 3 m max 8 I O modules Ax 1703 peripheral bus electrical 16 ...

Page 13: ... 0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PW R 24 60 VDC PUSH TO UNL OCK E R C OM C PY RY RE S SI0 SI2 FB SI1 ETO SI3 RELEAS E PUSHT O RELEA SE PUS H T O X2 1 2 3 4 5 6 SICAM 17 0 3 Note all in all up to 16 peripheral elements Communication with other automation units Ax 1703 peripheral bus electrical 16 Mbps patch cable length up to 3 m Ax 1703 peripheral bus optical 16 Mbps optical fibre l...

Page 14: ... PUSH TO UNLO CK E R C OM C PY RY RES SI0 SI2 FB SI1 ETO SI3 R E L E A S E P US H TO R E L E A S E P US H TO X2 1 2 3 4 5 6 SICAM 17 03 Note all in all up to 16 peripheral elements communication with other automation units Ax 1703 peripheral bus electrical 16 Mbps patch cable length up to 3 m Ax 1703 peripheral bus electrical 16 Mbps USB cable length up to 3 m Ax 1703 peripheral bus optical 16 Mbp...

Page 15: ... TM Installation 15 DC6 015 2 04 Edition 10 2014 2 Components Content 2 1 Master Control Modules 16 2 2 Serial Interface Modules 17 2 3 Bus Interface Module 19 2 4 Power Supplies 19 2 5 Peripheral Modules 20 ...

Page 16: ...Components 16 SICAM TM Installation Edition 10 2014 DC6 015 2 04 2 1 Master Control Modules Designation Item Number MLFB CP6014 Master Control Module GC6 014 6MF11130GA140AA0 ...

Page 17: ...er MLFB SM 2551 Serial Interface Processor 2 SI BC2 551 6MF10130CF510AA0 SM 0551 Serial Interface Processor 1 SI BC0 551 6MF10130AF510AA0 2 2 2 Network Interface Processor NIP Designation Item Number MLFB SM 2557 Network Interf Ethernet 2x100TX BC2 557 6MF10130CF570AA0 SM 2558 Ethernet Interf 1x100TX 1 serial interface optional BC2 558 6MF10130CF580AA0 ...

Page 18: ...Components 18 SICAM TM Installation Edition 10 2014 DC6 015 2 04 2 2 3 Field Bus Interface Processor FIP Designation Item Number MLFB SM 2545 Profibus Interface Master BA2 545 6MF10110CF450AA0 ...

Page 19: ...CM 0843 Ax 1703 bus interface electrical GA0 843 6MF11110AJ430AA0 CM 0842 Ax 1703 Businterface 4x fiber optical GA0 842 6MF11110AJ420AA0 2 4 Power Supplies Designation Item Number MLFB PS 6630 Power Supply Module 24 60 VDC EMC GC6 630 6MF11130GG300AA0 PS 6632 Power Supply Module 110 220 VDC EMC GC6 632 6MF11130GG320AA0 ...

Page 20: ...l Module Ax PE Bus electrical GC6 410 6MF11130GE000AA0 PE 6411 Peripheral Controller 1x Ax PE bus opt GC6 411 6MF11130GE110AA0 PE 6412 Peripheriekopplung 2x Ax PE Bus opt GC6 412 6MF11130GE120AA0 DI 6100 Binary Input 2x8 24 60VDC GC6 100 6MF11130GB000AA0 DI 6101 Binary Input 2x8 110 220VDC GC6 101 6MF11130GB010AA0 ...

Page 21: ...DC 1ms GC6 102 6MF11130GB020AA0 DI 6103 Binary Input 2x8 110 220VDC 1ms GC6 103 6MF11130GB030AA0 DI 6104 Binary Input 2x8 220VDC GC6 104 6MF11130GB040AA0 DO 6200 Binary Output Transistor 2x8 24 60VDC GC6 200 6MF11130GC000AA0 DO 6212 Binary Output Relays 8x 24 220VDC 230VAC GC6 212 6MF11130GC200AA0 ...

Page 22: ...d Out Basic Module GC6 220 6MF11130GC200AA0 DO 6221 Command Out Basic Module Measure GC6 221 6MF11130GC210AA0 DO 6230 Command Out Relay Module GC6 230 6MF11130GC300AA0 AI 6300 Analog Input 2x2 20mA 10V GC6 300 6MF11130GD000AA0 AI 6307 Analog Input 2x2 5mA GC6 307 6MF11130GD070AA0 ...

Page 23: ...AI 6310 Analog Input 2x2 Pt100 Ni100 GC6 310 6MF11130GD100AA0 AO 6380 Analog Output 4x 20mA 10mA 10V GC6 380 6MF11130GD800AA0 TE 6420 Speed Measurement 2x2 5VDC 24VDC NAMUR GC6 420 6MF11130GE200AA0 TE 6450 Position Acquisition 2x2 SSI RS 422 GC6 450 6MF11130GE500AA0 ...

Page 24: ......

Page 25: ...t 3 1 Necessary Material 26 3 2 How and where can Installation take place 27 3 3 Installation of TS35 Rail DIN Rail 30 3 4 Installation of Cable Duct 31 3 5 Installation of Master Control Element 32 3 6 Installation of Bus Interface Modules 35 3 7 Installing TM Modules 37 ...

Page 26: ...stallation of the SICAM TM systems not all details such as e g screw sizes cable lengths and the like can be dealt with in this document Therefore only recommendations and minimum requirements are specified concerning consumables The fitter himself must ensure that suitable materials and tools necessary for the installation are available ...

Page 27: ...s a considerably more space saving and efficient installation The cabling of external cables is also made significantly easier as a result Not permissible are installations on the ceiling own weight and on the floor dust level SIC AM 1703 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 P K L K L K P K RX ERx T X SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE ...

Page 28: ...he cable ducts used and their minimum distance to the modules is to be taken into account This distance is 20 mm if no lead labeling is to take place and 30 mm if the leads are to be fitted with labeling bushes 63 306 141 155 63 130 HÖHE 80 80 SICAM 17 03 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX ERx TX SI 3 SI 2 SI 1 SI 0 L OC FB M PRE...

Page 29: ...The permissible temperature range for the operation of the modules is about 25 70 C except CM 0842 only up to 55 C For details on the subject of environmental conditions please refer to the SICAM TM System Data Sheet MC6 007 1 chapter Climatic Ambient Conditions and Electrical Ambient Conditions ...

Page 30: ...rail is used This must conform to the European standard EN 50 022 The orientation and position in which the TS35 rail is to be installed must be determined locally Take into account the details specified in chapter 3 2 3 Space Requirement Caution By means of the connection TS35 rail cabinet rack a reliable grounding connection must be guaranteed ...

Page 31: ...the cabling cable ducts are to be provided at both sides of the modules The minimum distance from the terminal module to the cable duct is 20 mm for cabling without lead labeling If the leads are to be fitted with labeling bushes the minimum distance is 30 mm refer to chapter 3 2 3 Space Requirement ...

Page 32: ...he TS35 rail by hand without any tools To do this the master control element is attached to the upper edge of the TS35 rail in a slanted position One then turns the housing until the white spring retainer has contact with the lower edge of the rail By pressing on the housing the spring retainer opens a little and the housing snaps into the guide 1 2 3 4 ...

Page 33: ...w screw driver below the housing in the spring retainer and pushes the screw driver upwards As a result the spring retainer opens and is held in a slightly tilted position As soon as both spring retainers are in this position the master control element can be removed or shifted on the rail After shifting the master control element the spring retainers must be closed again in order to fix the housi...

Page 34: ...ICAM TM Installation Edition 10 2014 DC6 015 2 04 3 5 2 Securing Master Control Element against Slipping If the master control element is installed vertically it must be secured against slipping with an end bracket ...

Page 35: ...0 The optical Ax Bus Interface Module can be installed on the TS35 rail by hand without any tools To do this the module is engaged in a slanted position with the carrier rail retainer in the upper edge of the TS35 rail One then turns the housing until the carrier rail retainer also has contact with the lower edge of the rail By pressing on the housing the retainer opens a little and the housing sn...

Page 36: ...above on the moving part of the carrier rail retainer or from below with one finger hooked into this movable part and pulling downward In both cases the carrier rail retainer opens and the module can be removed or shifted 3 6 2 Electrical Ax Bus Designation Item Number MLFB Ax 1703 bus interface electrical GA0 843 6MF11110AJ430AA0 The electrical Ax Bus Module can be installed on the TS35 rail and ...

Page 37: ...ype up to 4 10 pole male connectors with removable screw terminals Optionally spring loaded or crimp terminals can be used With the screw terminal as an option there exists the possibility of a mechanical terminal coding refer to chapter 11 6 Terminal Coding Connection Diagrams These are located on the underside of the modules They indicate examples of the external circuitry of the modules ...

Page 38: ...scription SICAM TM I O Modules 3 7 2 Handling The modules can be installed on the TS35 rail and removed again by hand without any tools For this the locking clips on the top side of the module are pressed together the module coupled with the neighboring module by means of the guides at the corners of the housing and positioned on the TS35 rail For the removal the locking clips are again pressed to...

Page 39: ...f older TM modules does not provide sufficient protection against incorrectly positioned installation Therefore pay attention to the correct alignment if you install such modules It is correct when with vertical installation position of the system the lettering on the front panel can be read from left to right With horizontal installation position of the system it must be possible to read the lett...

Page 40: ...ules are installed Caution With the last module to protect the bus a protective cap is to be snapped on Such a protective cap is included in the package of every power supply module as standard In addition with vertical installation an end bracket is also to be fitted This prevents the modules from shifting due to their own weight Designation Item Number Endhalter Clipfix 35 PHO 3022218 ...

Page 41: ...AM TM Installation 41 DC6 015 2 04 Edition 10 2014 4 Wiring Communication Content 4 1 Introduction 42 4 2 Configuring Master Control Element with Serial Interface Modules SIM 43 4 3 Wiring Communication 50 ...

Page 42: ... methods of communication Serial V 28 V 11 Ethernet TCP IP Field Bus to external data transmission systems Serial communication Point to point traffic according to IEC 60870 5 101 Multi point traffic according to IEC 60870 5 101 Dial Up Traffic LAN communication Field bus communication This chapter describes how these methods of communication can be realized by means of standard modems and cables ...

Page 43: ...IM A master control element can be configured with up to 2 serial interface modules The SIMs and the associated patch plugs are installed on the main board of the master control element In order to perform this task the housing of the master control element must be opened ATTENTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES ...

Page 44: ...from the D Sub connector X2 and the screws removed marked with Point Then the red plastic side panel can be removed by carefully bending it away from the front side of the housing and detaching it from the mounting with a push to the rear Now the back panel of the housing can be removed and one can begin with the installation of the SIMs 1 4 3 5 2 ...

Page 45: ...4 4 2 2 Removing Fitting the SIM Retainer The SIM cards are fixed to the main board with 2 clips To remove these clips one presses that end of the clip which is snapped on to the underside of the housing inwards and then by pulling the clip one withdraws it from the housing ...

Page 46: ...alling SIM0 If a second SIM on slot SIM1 is installed later in a master control element SIM0 must be removed in order to reach the patch plugs for SIM1 Attention With the CP 6003 master control element the danger exists that patch plugs could be fitted incorrectly since no mechanical protection exists against distorted installation This protection is available in CP 6010 and CP 6014 A patch plug i...

Page 47: ... the SIMs are connected with the main board fixing clips are also used so that the SIMs cannot loosen To fit these fastening clips one first guides the wide end of the clip in the recess on the inside of the housing and then presses the thin end possibly with the help of a narrow screw driver into the anchoring between SIM card and housing ...

Page 48: ...014 DC6 015 2 04 The clip is only then correctly fixed when it snaps on to the housing and presses on the SIM card Mounting SM 0551 SIM SM 0551 is not mounted directly on the main board like the other SIM it must be mounted on a SM 2558 before SM 2558 SM 0551 ...

Page 49: ...and in which slot the associated patch plug must be plugged in is shown in the following table SIM Type Slot Interfaces on Front of Housing Slots for Patch Plugs on Main Board SM 2551 SIP SIM0 SI0 SI1 X24 X25 SIM1 SI2 SI3 X26 X27 SM 2558 NIP SIM0 SI1 X25 SIM1 SI3 X27 SM 2557 NIP SIM0 SI0 SI1 X24 X25 SIM1 SI2 SI3 X26 X27 SM 2545 FIP 2 SIM1 SI2 X26 SM 0551 SIP 1 SIM0 1 SI0 SI2 X24 X26 1 SM 0551 must...

Page 50: ...ring Communication 50 SICAM TM Installation Edition 10 2014 DC6 015 2 04 4 3 Wiring Communication Hint Communication cables are if possible to be installed separately from the supply and peripheral cables ...

Page 51: ...el modem f DIN rail G22 081 6MF11020CA810AA0 TPP_0 3M TP Patch Cable 0 3m Cat 5 T41 257 6MF13040BC570AA0 SI0 3 CM 2860 V 24 V 28 X1 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX ERx TX S I3 S I2 S I1 S I0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RES SI0 SI2 FB SI1 ETO SI3 RE LEAS E PU SH TO R EL...

Page 52: ... TF7 016 Fibre optics length max 1 5km FO INDOORCABLE 62 DUP LSOH FO OUTDOORCABLE 62 2FIB ARM FO CONNECTOR ST 50 62 TF7 006 TF7 007 TF7 016 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD E R X5 X3 X6 X7 X8 X9 X10 SIM 0 PK LK LK PK RX E Rx TX SI 3 SI 2 SI 1 SI 0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK E R COM CPY RY RE S SI0 SI2 FB SI1 E TO SI3 RELE AS E...

Page 53: ...24 Modem SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X1 3 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX ERx TX SI 3 SI 2 SI 1 SI 0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK E R COM CPY RY RE S SI0 SI2 FB SI1 ETO SI3 RELE AS E P US H TO RE LEA SE PUSH T O X2 1 2 3 4 5 6 SI0 3 Eurocom 24 Modem max 300 mm X2 CM 2860 Master control element CP 6014 SM 2551 or SM...

Page 54: ... CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX ERx TX SI3 SI2 SI1 SI0 LOC FB M P RE 2 M P RE 3 M P RE 0 M P RE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RES SI0 SI2 FB SI1 ETO SI3 RELEA SE PUSH T O RE LEAS E PUSH TO X2 1 2 3 4 5 6 Westermo TD 36 4 SI0 3 max 25 m WESTERMO TD 36 PSTN POWER 20 264VAC 14 300VDC TD 36 AV 10 30VAC 10 60VDC TD 36 LV CM 2860...

Page 55: ... ACP CP 6014 X1 X11 X4 X1 2 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X1 0 SIM0 PK LK LK PK RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RES SI0 SI2 FB SI1 ETO SI3 RELEA SE PUSH T O RE L E AS E PUSH TO X2 1 2 3 4 5 6 Westermo IDW 90 SI0 3 WESTERMO IDW 90 ISDN RS 232 max 25 m Power supply 12 48VAC 12 34VAC IDW 90 LV CM 2860 Master co...

Page 56: ...of the TC35 GSM modem controlled by SICAM RTUs SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RES SI0 SI2 FB SI1 ETO SI3 RE LEA SE PUSH TO RELE ASE PUS H TO X2 1 2 3 4 5 6 GSM Modem SI0 3 8 30VDC Siemens TC35 CM 2860 Power supply Mas...

Page 57: ...Wiring Communication SICAM TM Installation 57 DC6 015 2 04 Edition 10 2014 Variant without the deactivation function of the TC35 GSM modem controlled by SICAM RTUs ...

Page 58: ...n be taken from document Configuration Automation Units and Automation Networks DC2 021 Appendix A Chapter Electrical Connection Cable longer than 10m TF5 101 6MF13140FB010AA0 TF5 200 1 5m 6MF13140FC000AA0 TF5 201 3m 6MF13140FC010AA0 TF5 202 5m 6MF13140FC020AA0 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX E Rx TX SI 3 SI 2 SI 1 SI 0 LOC FB...

Page 59: ...on of this patch plug item number CA2 869 B is already modified according to following illustration thick line This modification must be added on older versions of the patch plug SICAM TM 1703 ACP CP 6014 X1 X11 X4 X1 2 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X1 0 SIM0 PK LK LK PK RX ERx TX S I3 S I2 S I1 S I0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY R...

Page 60: ...Wiring Communication 60 SICAM TM Installation Edition 10 2014 DC6 015 2 04 ...

Page 61: ...SICAM TM Installation 61 DC6 015 2 04 Edition 10 2014 5 Wiring for the Reception of Time Signals Content 5 1 DCF77 Receiver 62 5 2 GPS Satellite Receiver 63 5 3 LAN Time Server 65 ...

Page 62: ...e over which according to requirements the minute pulse or a serial time signal can be transmitted Designation Item Number MLFB DCF77 Receiver for DIN rail GA0 806 6MF11110AJ060AA0 Accessories see Appendix A Recommended and tested purchased products X11 SYNC RG58 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX ERx TX SI3 SI2 SI1 SI0 LOC FB M ...

Page 63: ... screw terminal on the front panel of the GPS164 receiver Accessories see Appendix A Recommended and tested purchased products SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 P K L K L K P K RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60 VDC PUSH TO UNL OCK ER COM CPY RY R ES SI0 SI2 FB SI1 ETO SI3 R ELEASE PU SH TO RE L E ...

Page 64: ...endix A Recommended and tested purchased products Wiring cable GPS164 CP 6014 4 24 VDC 4 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX ERx TX SI 3 S I2 S I1 SI 0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RES SI0 SI2 FB SI1 ETO SI3 RE LEAS E PU SH TO RE LEA SE PU SH TO X2 1 2 3 4 5 6 RG58 COM 0 4 ...

Page 65: ...eiver of the type GPS167 Ethernet TCP IP 60870 5 104 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK L K L K PK RX E Rx TX S I3 S I2 S I1 S I0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RE S SI0 SI2 FB SI1 ETO SI3 RE LEAS E PU SH TO R ELE ASE P US H TO X2 1 2 3 4 5 6 SI1 ETO Hub LAN time server Master control e...

Page 66: ...Wiring for the Reception of Time Signals 66 SICAM TM Installation Edition 10 2014 DC6 015 2 04 ...

Page 67: ...SICAM TM Installation 67 DC6 015 2 04 Edition 10 2014 6 Wiring Watchdog and Error Content 6 1 Introduction 68 ...

Page 68: ...e on plug X5 of the master control element SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X1 6 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 P K LK LK P K RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RES SI0 SI2 FB SI1 ETO SI3 RELE ASE P US H TO RELEA SE PUSH TO X2 1 2 3 4 5 6 X5 Master control element CP 6014 Watchdog WD Error ER CP 6014...

Page 69: ...wer Supply Content 7 1 Introduction 70 7 2 Power Supply Master Control Element 70 7 3 Power Supply Peripheral Element Power Supply Module PS 663x 71 7 4 Power Supply Bus Interface Module CM 0842 72 7 5 Fuse Protection 73 7 6 Primary Mains Unit Standard Type 73 ...

Page 70: ... leads of the type H07V K 1 5 2 5 or a cable of the type LA YY 0 2x1 5 2 5 or H05VV F3G 1 5 2 5 respectively 7 2 Power Supply Master Control Element SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RES SI0 SI2 FB SI1 ETO SI3 RELEASE PU...

Page 71: ...ower Supply Module PS 663x To protect the power supply the system has to provide sufficient protection against contact fire and mechanical influences The systen has to provide a circuit breaker for disconnection The power supply modules require no maintenance In case of damage the device may not be opened ...

Page 72: ...must be opened To do this the screws marked are to be removed Then the cover panel can be removed and the power supply connected Hint If several optical bus interface modules are used in one system each must be supplied separately with power This is also applicable if the modules are connected with each other by means of the interface connector 1 2 3 SICAM 1703 SICAM 1703 SICAM 1703 ...

Page 73: ...racteristic C standard type Merlin Gerin C60H 6kA Item No MER C60H C 2A are recommended The number of miniature circuit breakers required depends on the size of the system and individual requirements One miniature circuit breaker is recommended for each peripheral element 7 6 Primary Mains Unit Standard Type See Appendix A Recommended and tested purchased products ...

Page 74: ......

Page 75: ...nt CP 6014 ó Peripheral Control Module PE 6410 77 8 3 Master Control Element CP 6014 ó Bus Interface Module CM 084x 78 8 4 Bus Interface Module CM 0843 ó Peripheral Control Module PE 6410 79 8 5 Bus Interface Module CM 0842 ó Peripheral Control Module PE 6411 PE 6412 80 8 6 Bus Interface Module CM 0842 ó Bus Interface Module CM 0843 81 ...

Page 76: ... of this Ax peripheral bus is dependent on the number of peripheral elements that are to be connected and whether the connection is to be carried out electrically or and optically The following chapter shows which cabling options are possible between master control element bus interface module and peripheral element Hint The electrical Ax bus cable USB cable must be conducted outside the cable duc...

Page 77: ... 3 0m TC6 201 6MF13130GC010AA0 TC6 202 6MF13130GC020AA0 TC6 203 6MF13130GC030AA0 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RES SI0 SI2 FB SI1 ETO SI3 RE LEA SE PUSH TO RELEA SE PUSH TO X2 1 2 3 4 5 6 Peripheral control module PE...

Page 78: ...MF13040BC520AA0 SICAM 170 3 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 P K LK LK P K RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CP Y RY RES SI0 SI2 FB SI1 ETO SI3 RELE ASE P US H TO RE LEAS E PUSH TO X2 1 2 3 4 5 6 Bus interface module CM 0843 electrical Master control element CP 6014 Ax 17...

Page 79: ...ation Item Number MLFB USB Cable for Peripheral Controller 1 5m USB Cable for Peripheral Controller 2 0m USB Cable for Peripheral Controller 3 0m TC6 201 6MF13130GC010AA0 TC6 202 6MF13130GC020AA0 TC6 203 6MF13130GC030AA0 Bus interface module CM 0843 electrical Peripheral control module PE 6410 electrical Ax 1703 peripheral bus electrical USB cable up to 3m ...

Page 80: ...ic cable 0 200m Designation Item Number MLFB FO INDOORCABLE 200 DUP TF7 033 FO INDOORCABLE 200 DUP BREAK TF7 034 FO INDOORCABLE 200 DUP BREAK ROUND TF7 035 FO OUTDOORCABLE 200 2FIB ARM TF7 036 FO CONNECTOR ODLP 200 TF7 015 SIC AM 17 03 Bus interface module CM 0842 optical Peripheral control module PE 6411 12 optical Ax 1703 peripheral bus optical Fiber optic cable up to 200m length ...

Page 81: ...s Interface Module CM 0843 Designation Item Number MLFB Patch cable CAT5 4x2 AWG26 7 T41 255 1m 6MF13040BC550AA0 T41 251 2m 6MF13040BC510AA0 T41 252 3m 6MF13040BC520AA0 SICAM 17 03 Bus interface module CM 0842 optical Bus interface module CM 0843 electrical Ax 1703 peripheral bus electrical Patch cable up to 3m length ...

Page 82: ...Wiring Peripheral Elements 82 SICAM TM Installation Edition 10 2014 DC6 015 2 04 ...

Page 83: ...tion 83 DC6 015 2 04 Edition 10 2014 9 Wiring Process Peripherals Content 9 1 Wiring Process Peripherals 84 9 2 Peripheral Connector 85 9 3 TE 6450 Wiring the Data Transmission 86 9 4 Wiring of analog measured values 88 ...

Page 84: ...e to be provided at both sides of the modules refer to chapter 3 2 3 Space Requirement Warning The activities described in this chapter presume that the grounding connection between SICAM TM and cabinet or rack has been properly carried out and that these are earthed Warning For modules that operate with voltages 60V e g DO 6212 DI 6101 care must be taken that manipulation on the peripheral connec...

Page 85: ...contact Phönix MSTBC 2 5 10 STZFD 5 08 MSTBC MT 1 5 2 5 above 1 5mm to 2 5mm 1 5mm 2 1 0mm 3 1 When using a jumper with 0 75mm or a bridging cable fan see External wiring in 3 wire technique 2 Jumper with 0 75mm 3 Jumper with 1 00mm External wiring in 3 wire technique Designation Item Number MLFB Labeled screw terminal 1 10 without coding Labeled screw terminal 11 20 without coding Labeled screw t...

Page 86: ...screened cable for each data interface These cables must be conducted interruption free Intermediate or disconnection terminals are not permitted At the TM module side the cables are fastened and screened with screen clamp plates The screen clamp plates 4 pieces are supplied with the module are fixed in the grounded terminal points 14 18 24 and 28 At the angle position sensor side the cable screen...

Page 87: ...Cable length between TE 6450 and Temposonics Sensor Cable length m 20 60 180 Bit rate kBit s 512 256 128 1 10 11 20 AUX V0 AUX V0 RxD0 RxD0 RxD1 RxD1 RxC0 RxC0 RxC1 RxC1 TRANSDUCER TRANSDUCER Abb 2 SPS0 SPS0 GND GND F F F EMV Filter SPS0 SPS0 AUX V1 AUX V1 30 40 TRANSDUCER TRANSDUCER F F GND GND RxC3 RxC3 SPS1 SPS1 RxD3 RxD3 RxC2 RxC2 SPS1 21 SPS1 31 RxD2 RxD2 ...

Page 88: ...Wiring Process Peripherals 88 SICAM TM Installation Edition 10 2014 DC6 015 2 04 9 4 Wiring of analog measured values During the wiring of measured values with single wires the wires must be twisted ...

Page 89: ...SICAM TM Installation 89 DC6 015 2 04 Edition 10 2014 10 Shielding Protective Earthing Content 10 1 Shielding 90 10 2 Protective Earthing Grounding 91 ...

Page 90: ...ntry and then grounded on a large surface screening rail installed for this purpose The terminal modules themselves provide no possibility of shield clamping Exception For the module TE 6450 used for position acquisition the screened cable must be conducted interruption free from the shaft encoder directly up to the module There the screening is carried out with special clamps screen clamp plate F...

Page 91: ...s possible with the cabinet spar The cabinet spar itself must be connected with the existing grounding system If these prerequisites are given the grounding of the SICAM TM system takes place over a connection to the mounting sheet or to the TS35 rail grounding wire 2 5mm2 A reliable connection is achieved by using screws with contact washers Hint The TS35 rail of a complete equipped pripheral ele...

Page 92: ......

Page 93: ...2 04 Edition 10 2014 11 Labelling Content 11 1 Introduction 94 11 2 Labeling Master Control Element 95 11 3 Labeling Peripheral Element 97 11 4 Terminal Labeling 100 11 5 Individual Terminal Point Labeling 101 11 6 Terminal Coding 102 ...

Page 94: ...beled according to Standard The following labels are provided Region and Component Number Plant and Location Designation Equipment Identification EI PBA Number Terminal labeling Individual Terminal Point Labeling CP 6014 Plant location optional Region number component number PBA number Equipment identification Plant location optional ...

Page 95: ...2 Labeling Master Control Element The master control element is to be labeled with operational equipment designation region and component number 11 2 1 Equipment Identification Region Number Component Number Designation Item Number Zack Strip ZB8 27 10 pcs PHO 0807216 ...

Page 96: ...Labelling 96 SICAM TM Installation Edition 10 2014 DC6 015 2 04 11 2 2 Plant and Location Designation The parts used are identical with those for the region and component number ...

Page 97: ...SICAM TM Installation 97 DC6 015 2 04 Edition 10 2014 11 3 Labeling Peripheral Element 11 3 1 Region Number Component Number PBA Number The parts used are identical with those for the region and component number ...

Page 98: ...nation normally takes place on the cabinet in which the system is installed If required the plant and location designation can however also take place on a further end bracket with terminal strip marker This is fitted before the region and component number The parts used are identical with those for the region and component number ...

Page 99: ...ith a Phönix label plate type ZB8 27 Regarded as standard labeling is EI HW Designation Use Axx0 PS 66xx Power Supply Axx1 PE 64xx Peripheral control module Axx1 0 Periphery Axx1 1 Periphery Axx1 2 Periphery Axx1 3 Periphery Axx1 4 Periphery Axx1 5 Periphery Axx1 6 Periphery Axx1 7 Periphery xx 01 16 Nummer des Peripherieelements Designation Item Number Zack strip ZB 8 27 10 pcs PHO 0807216 ...

Page 100: ...M Installation Edition 10 2014 DC6 015 2 04 11 4 Terminal Labeling The individual terminals are already labeled ex works The numbering takes place consecutively from 1 20 power supply module or from 1 40 on all I O modules ...

Page 101: ... method of labeling can take place optionally in addition to the terminal labeling Thereby an adhesive plate is labeled individually and then stuck to the slanted surface of the housing cover Designation Item Number Label sheet BMKL 50x12 wh f Laser print DIN A4 sheet with 63 white adhesive labels PHO 5032387 ...

Page 102: ...the same module terminal labeling 11 20 and 21 30 terminals and male connectors are provided with a mechanical coding A coding that prevents terminal strips of one module from being interchanged with those of another module can be realized with this method of coding but is however not carried out at works Designation Item Number MLFB PHOENIX CR MSTB Coding Element 6 pces PHO 1734401 Coding section...

Page 103: ...4 Ausgabedatum 10 2014 12 Parameter Setting Preparation Content 12 1 Introduction 104 12 2 Physical connection between SICAM TOOLBOX II and SICAM TM 104 12 3 Logical Connection between SICAM TOOLBOX II and SICAM TM 109 12 4 Flash Card 110 ...

Page 104: ...OX II software is installed For this the SICAM TOOLBOX II and automation unit must be connected with each other and a Flash Card configured in the master control element 12 2 Physical connection between SICAM TOOLBOX II and SICAM TM Following connections are differentiated direct local via toolbox cable serial via modems Ethernet TCP IP Ethernet TCP IP and Terminal Server serial ...

Page 105: ... Set BA1 820 6MF10110BJ200AA0 CM 0820 ADAP TB Adapter GA0 820 6MF11110AJ200AA0 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 P K LK LK P K RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CP Y RY RES SI0 SI2 FB SI1 ETO SI3 R ELE ASE P US H TO RE LEAS E PUSH TO X2 1 2 3 4 5 6 SICAM TOOLBOX II SICAM T...

Page 106: ...M 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX E Rx TX SI 3 SI 2 SI 1 SI 0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CPY RY RE S SI0 SI2 FB SI1 ETO SI3 RE L E AS E PUSH TO RELE ASE P US H TO X2 1 2 3 4 5 6 SICAM TOOLBOX II Modem SICAM TM Modem serial serial CM 1820 TB Connection Cable line PSTN GSM ...

Page 107: ...1m 6MF13040BC550AA0 T41 251 2m 6MF13040BC510AA0 T41 252 3m 6MF13040BC520AA0 T41 253 5m 6MF13040BC530AA0 T41 254 10m 6MF13040BC540AA0 Patch cable CAT5 4x2x0 5 AWG24 used for cabinet external wirings up to 100m Attention A first initialization of the automation unit is not possible with this method IP addresses subnetmask This is only possible via the TB interface Ethernet TCP IP SICAM TOOLBOX II SI...

Page 108: ...l server serial SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 P K LK LK P K RX ERx TX SI3 SI2 SI1 SI0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUSH TO UNLOCK ER COM CP Y RY RES SI0 SI2 FB SI1 ETO SI3 R ELE ASE P US H TO RE LEAS E PU SH TO X2 1 2 3 4 5 6 Ethernet TCP IP SICAM TOOLBOX II CM 0820 ADAP TB Adapter SICAM TM CM 1820 TB Anschluss...

Page 109: ...870 5 101 or 104 is required SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X16 X15 X13 WD ER X5 X3 X6 X7 X8 X9 X10 SIM0 PK LK LK PK RX E Rx TX SI 3 SI 2 SI 1 SI 0 LOC FB M PRE 2 M PRE 3 M PRE 0 M PRE 1 NC TB PWR 24 60VDC PUS HTO UNLOCK E R COM CPY RY RE S SI0 SI2 FB SI1 ETO SI3 RELE AS E P US H TO RE LEA SE PUSH T O X2 1 2 3 4 5 6 SICAM TM 1703 ACP CP 6014 X1 X11 X4 X12 X14 X1 6 X1 5 X13 WD ER X5 X3...

Page 110: ...rage of parameters user program firmware codes for basis system elements and supplementary system elements and data of the decentralized archive DEAR This is located in the housing of the master control element Attention The master control elements are supplied without flash card Designation Item Number MLFB Flash Card CC6 095 6MF12131GA050AA0 ...

Page 111: ...the recess in the housing on the locking panel situated below until the guide for the flash card is visible Hold the locking panel in this position and guide the flash card in until it engages Then the locking panel can be released again and the flash card is secured 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 Guide for flash card Locking Panel ...

Page 112: ...s in the housing on the locking panel situated below until the flash card is visible Hold the locking panel in this position and push the flash card slightly inwards As a result it is disengaged and springs out of the guide a few millimeters The flash card can now be removed and the locking panel released again 1 2 3 1 2 3 1 2 3 1 2 3 1 3 4 2 ...

Page 113: ...n 113 DC6 015 2 04 Ausgabedatum 10 2014 A Recommended and tested purchased products Content A 1 Modem 114 A 2 DCF77 Accessories 115 A 3 GPS Satellite Receiver Accessories 116 A 4 LAN Time Server 117 A 5 Power Supplies 117 ...

Page 114: ...V 20 264 VAC 14 300 VDC Westermo TD 36 LV DC 10 30 VAC 10 60 VDC www westermo com Standard modem for ISDN dial up traffic Designation Manufacturer Westermo IDW 90 www westermo com Standard modem for GSM dial up traffic Designation Item Number Siemens TC35 dual band modem Including DIN rail installation kit and connection cable 1 5m Without antenna G21 030 6MF11020BA300AA1 GSM antenna for outside i...

Page 115: ...er KR DCF STAA DCF77 Stand Outdoor Antenna www meinberg de G12 107 6MF11010CB070AA0 KR DCF V4 DCF77 Antenna Terminal Block www meinberg de G12 106 6MF11010CB060AA0 Antenna cable Coaxial cable RG58 C U 50 Ohm TF5 050 6MF13140FA500AA0 DCF GPS BS Lightning Protec CN UB E BB BA0 802 6MF10110AJ020AA0 GPS antenna connecting kit TA0 801 6MF13110AJ010AA0 ...

Page 116: ...n Manufacturer Meinberg GPS164DHS Receiver for TS35 www meinberg de GPS167 ANT CON GPS Antenna Converter www meinberg de GPS AV4 Antenna Terminal Block www meinberg de Antenna cable Coaxial cable RG58 C U 50 Ohm TF5 050 6MF13140FA500AA0 DCF GPS BS Lightning Protec CN UB E BB BA0 802 6MF10110AJ020AA0 GPS antenna connecting kit TA0 801 6MF13110AJ010AA0 ...

Page 117: ...edatum 10 2014 A 4 LAN Time Server Designation Manufacturer Meinberg NTP Server Antenna Cable www meinberg de A 5 Power Supplies Designation Manufacturer Power Supply 5V 2A SYKO EWS 01 U 06 05 20 82 264VAC or 36 350VDC www syko de Power S 115 230VAC 100 375VDC 24VDC 50W www mtm power com ...

Page 118: ...Recommended and tested purchased products 118 SICAM TM Installation Ausgabedatum 10 2014 DC6 015 2 04 ...

Page 119: ...act against payment of the shipping and handling charges for a period of at least 3 years since purchase of the Product We are liable for this Product including the Open Source Software contained in it pursuant to the license conditions applicable to the Product Any liability for the Open Source Software beyond the program flow intended for this Product is explicitly excluded Furthermore any liabi...

Page 120: ... Product Family SICAM RTUs Product Version General Infomation Click SEARCH Click on SICAM RTUS OSS EXTRACTOR in the result list to start the download When the download is finished you will get the file SICAMOSS zip Unzip this file and save the therein contained file SICAMOSS exe in the root path of the SD card from which you want to readout the license agreement ...

Page 121: ... pressing any key Now you can find on the SD card the folder OSS with several subfolders One single folder for each firmware which uses open source components Within these subfolders are again folders for each used firmware revision These folders contain the corresponding license data Path for ReadmeOSS SD Card OSS Firmwarename Firmwarenumber Revision ReadmOSS htm E g SD Card OSS ETA4 02 01 ReadmO...

Page 122: ...Licensing Agreement 122 SICAM TM Installation Edition 10 2014 DC6 015 2 04 ...

Page 123: ...Edition 10 2014 Literature System Data Sheet SICAM TM MC6 007 2 System Data Sheet CP 6014 CPCX65 DC6 034 2 System Element Manual PE 641x TCIO66 DC6 036 2 System Element Manual PE 641x USIO66 DC6 032 2 SICAM TM Operation and Service DC6 017 2 ...

Page 124: ...Literature 124 SICAM TM Installation Edition 10 2014 DC6 015 2 04 ...

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