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Description of the device 

 

3.6 C-PLUG and KEY-PLUG 

 

SCALANCE M804PB 

26

 

Operating Instructions, 07/2018, C79000-G8976-C496-01 

3.6

 

C-PLUG and KEY-PLUG 

How it works 

The C-PLUG or KEY-PLUG is used to transfer the configuration of the old device to the new 

device when a device is replaced.  

 

 

NOTICE 
Do not remove or insert a C-PLUG / KEY-PLUG during operation! 
A PLUG may only be removed or inserted when the device is turned off. 

The device checks whether or not a PLUG is present at one second intervals. If it is 

detected that the PLUG was removed, there is a restart.  
If a valid KEY-PLUG was inserted in the device, the device changes to a defined error state 

following the restart. 

 

When the new device starts up with the PLUG, it then continues automatically with exactly 

the same configuration as the old device. One exception to this can be the IP configuration if 

it is set over DHCP and the DHCP server has not been reconfigured accordingly. 
A reconfiguration is necessary if you use functions based on MAC addresses.  

If an incorrect PLUG, for example from another product or a damaged PLUG is inserted, the 

device signals an error with the "F" LED.  
You can either remove the PLUG again or select the option to reformat the PLUG. 
In terms of the PLUG, devices work in two modes: 

 

Without PLUG 
The device stores the configuration in internal memory. This mode is active when no 

PLUG is inserted. 

 

With PLUG 
The configuration stored on the PLUG is displayed in WBM in "Information > PLUG". If 

changes are made to the configuration, the device stores the configuration directly on the 

PLUG and in the internal memory. This mode is active as soon as a PLUG is inserted. As 

soon as the device is started with a PLUG inserted, the device starts up with the 

configuration data on the PLUG. 

KEY-PLUG 

In addition to the configuration, a KEY-PLUG also contains a license that enables certain 

functions of your device. 

Summary of Contents for SCALANCE M804PB

Page 1: ..._ ___________________ ___________________ SIMATIC NET Industrial Remote Communication Remote Networks SCALANCE M804PB Operating Instructions 07 2018 C79000 G8976 C496 01 Preface Security recommendations 1 Safety notices 2 Description of the device 3 Installation 4 Connecting up 5 Technical specifications 6 Dimension drawing 7 Approvals A ...

Page 2: ...perated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Si...

Page 3: ...ustrial Ethernet The system manual contains information on other SIMATIC NET products that you can operate along with the devices of this product line in an Industrial Ethernet network There you will find among other things optical performance data of the communications partner that you require for the installation The SIMATIC NET Industrial Ethernet system manual can be found on the Internet page...

Page 4: ...the required product group and make the following settings tab Entry list Entry type Manuals You will find the documentation for the SIMATIC NET products relevant here on the data medium that ships with some products Product CD product DVD SIMATIC NET Manual Collection You will find the article numbers for the Siemens products of relevance here in the following catalogs SIMATIC NET Industrial Comm...

Page 5: ...ent to make them more secure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customers exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Feed...

Page 6: ... product You will find license conditions in the following documents on the supplied data medium OSS_SCALANCE M 804_86 pdf SIMATIC NET glossary Explanations of many of the specialist terms used in this documentation can be found in the SIMATIC NET glossary You will find the SIMATIC NET glossary on the Internet at the following address 50305045 https support industry siemens com cs ww en view 50305...

Page 7: ...ring the housing 29 4 2 Wall mounting 30 4 3 Installing on the DIN rail 31 4 4 Installing on the S7 300 standard rail 33 4 5 Installing on the S7 1500 standard rail 34 4 6 Mounting on a pedestal 35 5 Connecting up 37 5 1 Safety when connecting up 37 5 2 Power supply 40 5 3 Grounding 42 5 4 Digital input output 43 5 5 Ethernet port 46 5 6 MPI DP interface 47 5 7 Replacing the PLUG 49 6 Technical sp...

Page 8: ...07 2018 C79000 G8976 C496 01 A 2 3 RoHS 61 A 3 General approvals 62 A 3 1 ATEX 62 A 3 2 IECEx 63 A 3 3 RCM C TICK 64 A 3 4 FM certification 64 A 3 5 UL certification product safety 64 A 3 6 UL HAZ LOC certification explosion protection 65 A 3 7 EAC 65 Index 67 ...

Page 9: ...cess to the plant Software security functions Keep the software up to date Check regularly for security updates of the product You will find information on this on the Internet pages Industrial Security https www siemens com industrialsecurity Inform yourself regularly about security advisories and bulletins published by Siemens ProductCERT https www siemens com cert en cert security advisories ht...

Page 10: ...nd certificates you require to set up TLS VPN IPsec OpenVPN and SINEMA RC The device contains a pre installed X 509 certificate with key Replace this certificate with a self made certificate with key We recommend that you use a certificate signed by a reliable external or internal certification authority Use the certification authority including key revocation and management to sign the certificat...

Page 11: ...ing protocols provide secure alternatives SNMPv1 v2 SNMPv3 Check whether use of SNMPv1 is necessary SNMPv1 is classified as non secure Use the option of preventing write access The product provides you with suitable setting options If SNMP is enabled change the community names If no unrestricted access is necessary restrict access with SNMP HTTP HTTPS Telnet SSH NTP Secure NTP SNTP Secure NTP TFTP...

Page 12: ...ew of the open ports on this device Keep this in mind when configuring a firewall With some protocols the port can be open but access is prevented by a predefined IP package filter rule You will find further information on the predefined IP package filter rules in Security Firewall Predefined IPv4 rules The table includes the following columns Protocol All protocols that the device supports Port n...

Page 13: ...figured Open No No Syslog UDP 514 Open only outgoing Closed No No IPsec IKE UDP 500 UDP 4500 Open when configured Closed Yes Yes DHCP server UDP 67 Open when configured Open No No DHCP server UDP 68 Open when configured Open No No NTP client UDP 123 Open only outgoing Closed No No NTP server UDP 123 Open Closed No No Siemens Remote Service cRSP SRS TCP 443 Open only outgoing Closed Yes Yes PROFINE...

Page 14: ...00 G8976 C496 01 Protocol Protocol port number Port status Default port status Authentication Encryption TIA Portal Cloud Connector TCP 9023 variable Open when configured Open No No SMTP TCP 25 Open only outgoing Closed No No HTTP proxy TCP variable Open only outgoing Closed No No ...

Page 15: ...80 C special precautions must be taken If the device is operated at ambient temperatures of between 50 C and 70 C only use cables with a maximum permitted operating temperature of at least 80 C Safety notices on use in hazardous areas General safety notices relating to protection against explosion WARNING EXPLOSION HAZARD DO NOT OPEN WHEN ENERGIZED Safety notices when using the device according to...

Page 16: ...Safety notices SCALANCE M804PB 16 Operating Instructions 07 2018 C79000 G8976 C496 01 ...

Page 17: ...rnet interface 2 x RJ 45 10 100 Mbps Digital input output 1 1 Scope of delivery The following components ship with the product One device A 5 pin terminal block for the power supply A 2 pin terminal block for the digital output A 2 pin terminal block for the digital input Product DVD Article number Type Article number Description SCALANCE M804PB 6GK5804 0AP00 2AA2 IE router 2x RJ45 ports 1x PROFIB...

Page 18: ...at show evidence of damage If you use damaged parts there is no guarantee that the device will function according to the specification If you use damaged parts this can lead to the following problems Injury to persons Loss of the approvals Violation of the EMC regulations Use only undamaged parts 1 Make sure that the package is complete 2 Check all the parts for transport damage ...

Page 19: ...000 G8976 C496 01 19 3 2 Accessories You will find further information on the accessories program for the M 800 in the Industry Mall Type Properties Article number Desktop pedestal SCALANCE M 800 desktop pedestal for table mounting for SCALANCE M812 M816 M874 X M876 X S615 M804PB 6GK5898 8MD00 ...

Page 20: ... Connectors and terminal markings Input for the power supply L1 M2 L2 M2 Terminal strip with five screw connectors Functional ground Digital input DI DI Terminal strip with two screw connectors Digital output DO DO Terminal strip with two screw connectors Terminals Screwdriver blade 0 4 x 2 5 DIN 5264 Clamping screw M2 Tightening torque 0 2 Nm 0 25 Nm AWG 28 AWG 16 AWG ...

Page 21: ...ALANCE M804PB Operating Instructions 07 2018 C79000 G8976 C496 01 21 Terminals Wire end ferrule without plastic collar to DIN 46228 1 0 2 mm2 1 5 mm2 Wire end ferrule with plastic collar to DIN 46228 4 0 2 mm2 1 5 mm2 Stripped length 7 mm 7 mm ...

Page 22: ...ult error ON The device is starting up or an error has occurred For example the inserted PLUG has an invalid or incompatible configu ration Flashing The bootloader waits in this state for a new firmware file that you can download using TFTP Flashing at the interval 2000 ms on 200 ms off Firmware on PLUG The device is performing a firmware update or downgrade ...

Page 23: ...ns are established Flashing Only some of the configured VPN connections are established P1 P2 OFF There is no Ethernet connection to the local computer or LAN ON The Ethernet connection to the local computer or LAN has been estab lished ON The device is receiving sending data MPI OFF There is no MPI PROFIBUS connection ON The MPI PROFIBUS connection has been established DI OFF The digital input is...

Page 24: ...ing Instructions 07 2018 C79000 G8976 C496 01 3 5 SET button With a SCALANCE M 800 the SET button is on the front of the housing beside the LED display The SET button has the following functions Restart Hold down the button for shorter than 3 seconds to run a restart ...

Page 25: ...ile that you can download using TFTP You will find more information in the section Service and Maintenance in the SCALANCE M 800 Web Based Management configuration manual Reset to factory defaults Hold down the button until the red fault LED F stops flashing after approximately 10 seconds and is permanently lit Now release the button and wait until the fault LED F goes off again The device then st...

Page 26: ...configuration if it is set over DHCP and the DHCP server has not been reconfigured accordingly A reconfiguration is necessary if you use functions based on MAC addresses If an incorrect PLUG for example from another product or a damaged PLUG is inserted the device signals an error with the F LED You can either remove the PLUG again or select the option to reformat the PLUG In terms of the PLUG dev...

Page 27: ...afety measures at an ambient temperature higher than 50 C WARNING When used in hazardous environments corresponding to Class I Division 2 or Class I Zone 2 the device must be installed in a cabinet or a suitable enclosure WARNING If the device is installed in a cabinet the inner temperature of the cabinet corresponds to the ambient temperature of the device Safety notices on use in hazardous areas...

Page 28: ...cabinet corresponds to the ambient temperature of the module Use installation wiring connections with admitted maximum operating temperature of at least 10 C higher than maximum ambient temperature WARNING Wall mounting is only permitted if the requirements for the housing the installation regulations the clearance and separating regulations for the control cabinets or housings are adhered to The ...

Page 29: ...he cables Regardless of the type of installation make sure that there is suitable strain relief for the connecting cable Shielding of cables If cables are installed permanently it is advisable to remove the insulation of the shielded cable and to establish contact on the shield PE conductor bar Permitted installation direction Vertical installation ventilation openings at the top and bottom Cleara...

Page 30: ... the wall with two screws When mounting on a wall use mounting fittings suitable for the type of wall 3 Connect the power supply refer to the section Power supply Page 40 4 Fit the connectors for the digital input and digital output refer to the section Digital input output Page 43 5 Connect the device to the local network refer to the section Ethernet port Page 46 6 Connect the device to the auto...

Page 31: ... Press the device down against the DIN rail until the spring catch locks in place 3 Connect the power supply refer to the section Power supply Page 40 4 Fit the connectors for the digital input and digital output refer to the section Digital input output Page 43 5 Connect the device to the local network refer to the section Ethernet port Page 46 6 Connect the device to the automation system refer ...

Page 32: ...m and a large cross sectional area of 1 5 mm to the functional ground of the system see section Terminals Page 20 and section Grounding Page 42 7 Also connect the DIN rails of a system with functional ground Dismantling 1 Disconnect all connected cables 2 Using a screwdriver pull down the catch on the rear of the device 3 Pull lower part of the device away from the DIN rail ...

Page 33: ...nectors for the digital input and digital output refer to the section Digital input output Page 43 5 Connect the device to the local network refer to the section Ethernet port Page 46 6 Connect the device to the automation system refer to the section MPI DP interface Page 47 7 Connect the terminal with as short a cable as possible 150 mm and a large cross sectional area of 1 5 mm to the functional...

Page 34: ...e section Power supply Page 40 5 Fit the connectors for the digital input and digital output refer to the section Digital input output Page 43 6 Connect the device to the local network refer to the section Ethernet port Page 46 7 Connect the device to the automation system refer to the section MPI DP interface Page 47 8 Connect the terminal with as short a cable as possible 150 mm and a large cros...

Page 35: ...igital input and digital output refer to the section Digital input output Page 43 5 Connect the device to the local network refer to the section Ethernet port Page 46 6 Connect the device to the automation system refer to the section MPI DP interface Page 47 7 Connect the terminal with as short a cable as possible 150 mm and a large cross sectional area 1 5 mm to the functional ground of the syste...

Page 36: ...Installation 4 6 Mounting on a pedestal SCALANCE M804PB 36 Operating Instructions 07 2018 C79000 G8976 C496 01 ...

Page 37: ...e Ethernet cables and resulting interruption of the contact fasten the cables at a short distance from the connector using a cable guide or busbar WARNING The equipment is designed for operation with Safety Extra Low Voltage SELV by a Limited Power Source LPS This means that only SELV LPS complying with IEC 60950 1 EN 60950 1 VDE 0805 1 must be connected to the power supply terminals The power sup...

Page 38: ...r protection against explosion WARNING Take measures to prevent transient voltage surges of more than 40 of the rated voltage This is the case if you only operate devices with SELV safety extra low voltage WARNING EXPLOSION HAZARD Do not press the SET button if there is a potentially explosive atmosphere WARNING LAN connection Local Area Network A LAN or LAN segment with all the interconnected dev...

Page 39: ...ardous areas according to UL HazLoc WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS This equipment is suitable for use in Class I Division 2 Groups A B C and D or non hazardous locations only This equipment is suitable for use in Class I Zone 2 Group IIC or non hazardous locations only ...

Page 40: ...ons 07 2018 C79000 G8976 C496 01 5 2 Power supply The power supply is connected using a 5 pin terminal block The power supply is non floating PIN Signal Description 1 L1 24 VDC 2 M1 Ground 3 M2 Ground 4 L2 24 VDC 5 Functional ground refer to the section Grounding Page 42 ...

Page 41: ...IEC EN 60950 1 section 2 5 The external power supply for the SCALANCE M804PB must meet the requirements for NEC class 2 circuits as specified in the National Electrical Code ANSI NFPA 70 Refer to the section Connecting up Page 37 and the installation instructions and instructions for use of the manufacturer of the power supply the battery or the accumulator Note External power supply for operation...

Page 42: ...currents to ground safely and according to DIN VDE 0100 is a protective earth to protect people animals and property from too high contact voltages Apart from the protective earth there is functional grounding in the cabinet According to EN60204 1 DIN VDE 0113 T1 electrical circuits must be grounded The chassis 0 V is grounded at one defined point Here once again the grounding is implemented with ...

Page 43: ...ing the contact CAUTION Damage due to voltage being too high or too low The voltage at the digital input output must not exceed 30 VDC and not fall below 30 VDC otherwise the digital input output will be destroyed Note Interference pulse Zo avoid evaluating an interference pulse the pulse for the signal 1 TRUE HIGH must be at least 200 ms Rules for user wiring Always wire the digital input output ...

Page 44: ... Operating Instructions 07 2018 C79000 G8976 C496 01 Digital input The 2 pin terminal block has the following assignment DI 24 VDC DI input ground If there is an adequate switching voltage at the digital input the digital input is active and the DI LED is lit ...

Page 45: ...ng up 5 4 Digital input output SCALANCE M804PB Operating Instructions 07 2018 C79000 G8976 C496 01 45 Digital output The 2 pin terminal block has the following assignment DO Relay 24 VDC 1 A DO Relay 24 VDC 1 A ...

Page 46: ...plications to the Ethernet port for example a programmable logic controller a machine with an Ethernet interface for remote monitoring or a PC To set up the device connect a PC with a Web browser to one of the Ethernet ports For the connection use a path cable with an RJ 45 plug You will find the properties of the Ethernet interface in the technical specifications ...

Page 47: ... directly connect ed S7 automation system sends Input 5 M5V Reference potential of the MPI DP interface for the signals RTS_AS and RTS_PG Output 6 P5V 5 V only for bus termination Output 7 NC not connected 8 LTG_A Data line A Input and output 9 RTS_PG RTS output signal of the SCALANCE M804PB The signal is 1 active when the SCALANCE M804PB sends The signal is not included in the 0 3 m MPI cable Out...

Page 48: ...ace of your CPU and screw it tight Note The SCALANCE M804PB and the S7 M7 C7 system each represent a network device In networks made up of 2 devices SCALANCE M804PB and S7 M7 C7 system the SCALANCE M804PB is operated directly on the socket of the S7 M7 C7 system In networks made up of more than 2 devices the SCALANCE M804PB is connected to the PG socket of a PROFIBUS connector SINEC L2 bus connect...

Page 49: ... device checks whether or not a PLUG is present at one second intervals If it is detected that the PLUG was removed there is a restart If a valid KEY PLUG was inserted in the device the device changes to a defined error state following the restart Inserting the PLUG 1 Turn off the power to the device 2 Insert the PLUG correctly oriented into the slot To ensure this the housing of the PLUG has a pr...

Page 50: ...UG SCALANCE M804PB 50 Operating Instructions 07 2018 C79000 G8976 C496 01 Removing the PLUG 1 Turn off the power to the device 2 Insert a screwdriver between the front edge of the PLUG and the slot and release the PLUG 3 Remove the PLUG ...

Page 51: ...12 to 24 VDC min 10 8 V DC max 28 8 V Maximum power con sumption 3 W Digital input Quantity 1 Design Terminal block 2 terminals Properties Rated voltage 24 VDC Safety Extra Low Voltage SELV For state 1 13 to 30 V DC For state 0 30 to 3 VDC Maximum input current 8 mA Cables should be routed in pairs Maximum cable length 30 m Inputs isolated from electronics Digital output Quantity 1 Design Terminal...

Page 52: ...ail Mounting on an S7 300 standard rail Mounting on an S7 1500 standard rail Mounting on a pedestal Installation direction Vertical ventilation openings at the top and bot tom Product functions Configuration management Web Based Management WBM via HTTP and HTTPS Command Line Interface CLI via Telnet and SSH Security Router with NAT function IP masquerading NAPT SourceNAT NETMAP Password protection...

Page 53: ...v2 v3 For monitoring and controlling network com ponents such as routers or switches from a central station Other functions Time of day synchronization NTP client and NTP server Secure NTP server SIMATIC Time Client SNTP Client DHCP DHCP server local network DHCP client Virtual networks VLAN To structure Industrial Ethernet networks with a fast growing number of devices a physical network can be d...

Page 54: ...Technical specifications SCALANCE M804PB 54 Operating Instructions 07 2018 C79000 G8976 C496 01 ...

Page 55: ...SCALANCE M804PB Operating Instructions 07 2018 C79000 G8976 C496 01 55 Dimension drawing 7 Dimensions are specified in mm Figure 7 1 Front view ...

Page 56: ...Dimension drawing SCALANCE M804PB 56 Operating Instructions 07 2018 C79000 G8976 C496 01 Figure 7 2 Side view ...

Page 57: ... the product You can check which of the following approvals have been granted for your product by the markings on the type plate Approvals for shipbuilding are not printed on the device type plate Current approvals on the Internet You will find the current approvals for the product on the Internet pages of Siemens Industry Online Support at the following link https support industry siemens com cs ...

Page 58: ...ort industry siemens com cs ww en view 60612658 SIMATIC NET PROFIBUS Network Manual system manual https support industry siemens com cs ww en view 35222591 SIMATIC NET PROFIBUS Network Manual system manual https support industry siemens com cs ww en view 1971286 WARNING Personal injury and property damage can occur The installation of expansions that are not approved for products or their target s...

Page 59: ...s described in these operating instructions meet the requirements of the following EC directives ATEX directive 2014 34 EU Directive of the European Parliament and the Council of 26 February 2014 on the approximation of the laws of the member states concerning equipment and protective systems intended for use in potentially explosive atmospheres EMC directive 2014 30 EU Directive of the European P...

Page 60: ...atmospheres Part 7 Equipment protection through increased safety e A 2 2 EMC EMC directive electromagnetic compatibility The products described in these operating instructions meet the requirements of EU directive 2014 30 EU Electromagnetic Compatibility for the following areas of application Applied standards EN 61000 6 1 Electromagnetic compatibility EMC Part 6 1 Generic standards Immunity for r...

Page 61: ...us substances The products described in these operating instructions meet the requirements of the EU directive 2011 65 EU for the restriction of the use of certain hazardous substances in electrical and electronic equipment Applied standard EN 50581 Technical documentation for the assessment of electrical and electronic products with respect to restriction of hazardous substances ...

Page 62: ...y siemens com cs ww en Enter the document identification number C234 as the search term The products described in these operating instructions meet the requirements of the EU directive 2014 34 EU Equipment and Protective Devices for Use in Potentially Explosive Atmospheres Note Type of protection of the device The devices are approved for various types of protection You can find the type of protec...

Page 63: ...approved for various types of protection You can find the type of protection of your device and the IECEx certificate number on the nameplate Permitted types of protection The following types of protection are possible nA IECEx classification Ex nA IIC T4 Gc Certificate no DEK 14 0025X The products meet the requirements of the following standards EN 60079 15 Explosive atmospheres Part 15 Equipment...

Page 64: ... Zone 2 GP IIC T4 For temperature information T or the maximum ambient temperature Ta refer to the type plate For the use of the product in hazardous areas the following requirements are met Factory Mutual Approval Standard Class Number 3611 FM Hazardous Classified Location Electrical Equipment Non Incendive Class I Division 2 Groups A B C D T4 and Non Incendive Class I Zone 2 Group IIC T4 A 3 5 U...

Page 65: ... the maximum ambient temperature Ta refer to the type plate Applied standards UL 60950 1 Information Technology Equipment CSA C22 2 No 60950 1 Information Technology Equipment ANSI ISA 12 12 01 2007 CSA C22 2 No 213 M1987 A 3 7 EAC Marking for the customs union EAC Eurasian Conformity Eurasian Economic Union of Russia Belarus Armenia Kazakhstan and Kyrgyzstan Declaration of conformity according to...

Page 66: ...Approvals A 3 General approvals SCALANCE M804PB 66 Operating Instructions 07 2018 C79000 G8976 C496 01 ...

Page 67: ...E Ethernet interface 46 External power supply China 41 G Glossary 6 Grounding 42 I Installation DIN rail 31 Pedestal 35 S7 1500 standard rail 34 S7 300 standard rail 33 Wall 30 L LED display M874 2 22 M874 3 22 P Power supply 40 Product property 17 S S7 1500 standard rail 34 S7 300 standard rail 33 Safety notices for installation 27 general 15 Use in hazardous areas 15 27 37 when connecting up 37 ...

Page 68: ...Index SCALANCE M804PB 68 Operating Instructions 07 2018 C79000 G8976 C496 01 ...

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