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RF180C communication module

___________________

SIMATIC Ident

RFID systems

RF180C communication module

Operating Instructions

12/2012

J31069-D0177-U001-A6-7618

Introduction

Description

Installation

Connecting

Parameterization

Maintenance and service

Diagnostics

Technical data

Dimension drawings

Connecting cable to the

reader

Ordering data

Service & Support

Summary of Contents for RF180C

Page 1: ..._______ ___________________ ___________________ ___________________ SIMATIC Ident RFID systems RF180C communication module Operating Instructions 12 2012 J31069 D0177 U001 A6 7618 Introduction 1 Description 2 Installation 3 Connecting 4 Parameterization 5 Maintenance and service 6 Diagnostics 7 Technical data 8 Dimension drawings 9 Connecting cable to the reader 10 Ordering data 11 Service Support...

Page 2: ...be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNIN...

Page 3: ...6 4 4 Wiring an RF180C to a controller with RJ45 connector 28 4 5 Connecting the RF180C to functional ground PE 28 5 Parameterization 31 5 1 PROFINET IO configuration 31 5 2 Assigning device names to the I O device 32 5 3 Configuration parameters of the RF180C 36 5 4 Input parameters for RF180C 37 5 5 Command table of the RF180C 40 6 Maintenance and service 43 6 1 Replacing the RF180C communicatio...

Page 4: ...C communication module 4 Operating Instructions 12 2012 J31069 D0177 U001 A6 7618 10 Connecting cable to the reader 59 10 1 Routing of standard cables 59 10 2 Self assembled cable 62 11 Ordering data 63 12 Service Support 65 ...

Page 5: ...ation module Position in the information landscape In addition to these operating instructions you require the operating instructions for the controller used If you are using a SIMATIC S7 you will find information on programming the module as well as a complete error description in the description of the function blocks FB 45 FB 55 and the RFID standard profile The manual of the relevant RFID fami...

Page 6: ... the RF180C communication module Parameterization of the RF180C communication module Diagnostics information Display elements of the RF180C communication module Information on repair and maintenance e g firmware update Technical data as well as dimension drawings of the RF180C communication module Ordering data Recycling and disposal Due to its non toxic equipment the RF180C communication module c...

Page 7: ... RF180C on a SIMATIC S7 a user friendly function block is made available to the user FB 45 FB 55 FB 55 can be used for single tag applications and multitag applications FB 45 however can only be used for single tag applications When using it on other controllers please follow the appropriate instructions for parameterization and integration in the system The following RFID readers and code readers...

Page 8: ...re available for this purpose FB 45 FB 55 file handle mode provides you with a simple to use interface with extensive commands processing one complete transponder with one command command linking S7 data structures via UDTs Other features Degree of protection IP67 System integration with M12 7 8 concept or with push pull concept Standardized PROFINET IO user interface for identification technology...

Page 9: ... 45 The following figure shows the basic design of the RF180C RQQHFWRU VRFNHW IRU VW UHDGHU 6 6SDFH IRU FRQQHFWLRQ EORFN 6WDWXV V IRU RSHUDWLRQ RI WKH QG UHDGHU 6 6WDWXV V IRU LQWHUIDFH PRGXOH 6WDWXV V IRU RSHUDWLRQ RI WKH VW UHDGHU 6 RQQHFWRU VRFNHW IRU QG UHDGHU 6 3URWHFWLYH HDUWK RQQHFWLRQ EORFN 0 FRQQHFWLRQ VRFNHWV IRU 352 1 7 2 FRQQHFWLRQ VRFNHWV IRU YROWDJH VXSSO DVLF XQLW RQQHFWLRQ EORFN 0 ...

Page 10: ... shows how the RF180C with M12 connection block 7 8 is integrated in an automation system The push pull connection block is integrated in the same manner as the M12 connection block 7 8 Controller e g CPU S7 400 Reader Transponder to other PROFINET nodes 24 VDC RF180C PROFINET X1 X2 Figure 2 3 RF180C configurator with M12 connection block 7 8 The RF180C is integrated into the hardware configuratio...

Page 11: ...ons regarding the mounting position for the RF180C Mounting dimensions and spacing Table 3 1 Mounting dimensions of basic module with M12 connection block 7 8 without connector Designation Dimensions Mounting width 60 mm Mounting height 210 mm Mounting depth 54 mm Table 3 2 Mounting dimensions of basic module with push pull connection block without connector Designation Dimensions Mounting width 6...

Page 12: ...eliminates the need for a separate grounding cable If you use the fixing screw as grounding connection the thread of the fixing screw or the contact facing of the fastening nut on the base must be unpainted This ensures a low resistance connection Requirements Screws Screw type Description M5 cylindrical head screw to ISO 1207 ISO 1580 DIN 84 DIN 85 Cylindrical head screw with M5 hexagonal recesse...

Page 13: ...el surface using the screws The base unit must be screwed to the surface 3 Nm tightening torque at both fixing points front top and bottom 7 6 0 7 5 Figure 3 1 Mounting the I O module 3 3 Mounting the connection block Features The connection block connects the RF180C with the PROFINET IO and supplies the base unit with voltage Requirements The base unit is already mounted ...

Page 14: ...1 Plug the connection block into the base unit 2 Screw the connection block onto the base unit torque 1 to 1 3 Nm Tighten the screws evenly working in cross wise passes 4 screws are already located in the connection block see Figure 1 6 0 7 5 Figure 3 2 Plug the M12 connection block 7 8 onto the base unit and screw it on 6 0 7 5 Figure 3 3 Plug the push pull connection block onto the base unit and...

Page 15: ...l on the base unit and the connection block The labeling strips are supplied with clipped on label 2 labels on the base module 1 label on M12 connection block 7 8 2 labels on push pull connection block Requirements If you want to replace the labels you can reorder them You will find the order number in the section Ordering data Page 63 Required tools Screwdriver size 2 5 mm to 4 mm Replacing label...

Page 16: ...ting 1 Switch off the supply voltage for the RF180C 2 Disconnect the wiring on the connection block 3 Remove the 4 fixing screws from the connection block and pull the connection block off the base unit 4 Disconnect the wiring on the base unit 5 Remove the fixing screws from the base unit Note Please note the information in the section Loop through connection of PROFINET IO and supply voltage Page...

Page 17: ...Networks in which all connected nodes are equipped with SELV PELV power supplies or protection systems of equal quality A data transfer terminal modem for example is required to access the WAN Wide Area Network in order to ensure compliance with this safety standard The power supply must provide the current required max 1 5 A during brief power failures of 20 ms All supply and signal voltages must...

Page 18: ...n can be set up as a bus a BUS or STAR Please note the information in the section Loop through connection of PROFINET IO and supply voltage Page 26 Controller e g CPU S7 400 24 VDC PROFINET RF180C RF180C RF180C Figure 4 1 RF180C with BUS setup Controller e g CPU S7 400 24 VDC Switch e g SCALANCE PROFINET RF180C RF180C RF180C Figure 4 2 RF180C with STAR setup ...

Page 19: ...der Transponder to other PROFINET nodes 24 VDC RF180C PROFINET X1 X2 Figure 4 3 Overview of wiring 4 1 Wiring connection block M12 7 8 Features Connect the supply voltages and PROFINET IO to connection block M12 7 8 M12 connection in D coding PROFINET IO 7 8 connection Supply voltages You can loop the supply voltages and PROFINET IO through via the second M12 or 7 8 round socket Requirements Wire ...

Page 20: ...IO 7 8 5 wire cable and 7 8 connector see table Pin assignment for 7 8 connector supply voltages For order numbers refer to the section Ordering data Page 63 Wiring M12 7 8 connector The tables below contain the pin assignment for the M12 and 7 8 connectors Table 4 1 Pin assignment for M12 connector 4 pole D coding PROFINET IO Pin Assignment View of M12 connector 4 pole D coding wiring side 1 Data...

Page 21: ...5 Load voltage supply 2L unused on RF180C 6XSSO FRUH FDEO RRS WKURXJK FRQQHFWLRQ Note When connecting up the supply voltage we recommend the cable specified in the section Ordering data Page 63 cable 5 x 1 5 mm2 pre assembled with 7 8 connectors If you want to assemble the cable yourself then the conductor cross section should be 1 5 mm2 Connecting M12 7 8 connectors 1 Press the connector M12 or 7...

Page 22: ...2 2012 J31069 D0177 U001 A6 7618 6 0 7 5 Figure 4 4 Connecting M12 7 8 connectors NOTICE Ensuring the degree of protection Always close all unused sockets using M12 or 7 8 sealing caps in order to ensure degree of protection IP65 IP66 or IP67 For order numbers refer to the section Ordering data Page 63 ...

Page 23: ...connection Requirements Wire the push pull connection block with the supply voltage switched off Required tools Screwdriver Stripping tool for wiring the push pull cable connector if you assemble your own cables Accessories required Pre fabricated cables with push pull cable connector for 1L 2L and RJ 45 The cables are available in various lengths from appropriate manufacturers If you assemble you...

Page 24: ... PROFINET X04 PN2 for looping through of PROFINET 1 Receive Data RD 2 Receive Data RD_N 3 Transmit Data TD 4 Ground GND RJ 45 5 Ground GND RJ 45 6 Transmit Data TD_N 7 Ground GND RJ 45 31 31 8 Ground GND RJ 45 Table 4 4 Pin assignment of push pull cable connectors 1L and 2L supply voltages View of push pull cable connectors 1L and 2L supply voltages Terminal Assignment X01 DC 24 V for infeed X02 2...

Page 25: ... pull cable connectors Plug the push pull cable connectors for 1L 2L and RJ 45 into the associated sockets see figure below Ensure that the locking mechanism between the connector and socket is properly applied The connectors must engage 6 0 7 5 X01 24 VDC Push pull socket with socket insert for infeed of the 1L electronic encoder supply and the 2L load voltage supply X02 24 VDC Push pull socket w...

Page 26: ...ion of the supply voltage The connector and the socket for the supply are linked with one another internally Two sockets are available for the incoming PROFINET IO and for loop through connection The sockets are not connected to each other in the connection block The switch in the base unit creates the logical connection Note If you disassemble the connection block during operation only the power ...

Page 27: ...ponds to 0 25 V at a 1 A load The maximum infeed current for connection block M12 7 8 is 6 A at 1L and 8 A at 2L These values must not be exceeded The maximum infeed current of the push pull connection block is 12 A for 1L and 2L at up to 40 C and 8 A for 1L and 2L at up to 60 C These values must not be exceeded Adhere to the current carrying capacity of the connected cables which depends on the c...

Page 28: ... in the ordering data You can make up a cable to your own length requirements using these parts Using an RJ 45 to M12 cabinet feedthrough This connection variant must always be used when the controller electronics is installed in a cabinet The following figure shows the connection layout RQWUROOHU H J 6 38 6WDQGDUG 5 WKHUQHW FDEOH 6WDQGDUG 0 352 1 7 2 FDEOH 5 0 FDELQHW IHHGWKURXJK 5 Figure 4 7 Cab...

Page 29: ... cable is required Screwdriver Stripping tool Crimp tool Required accessories only if grounding via the grounding cable is required M5 x 10 grounding screw and washers Grounding cable copper braided cable with minimum cross section of 4 mm2 Cable lug Connecting the RF180C to functional ground PE Standard grounding via the securing screw Optional grounding via a grounding cable 1 Mount the module o...

Page 30: ...Connecting 4 5 Connecting the RF180C to functional ground PE RF180C communication module 30 Operating Instructions 12 2012 J31069 D0177 U001 A6 7618 ...

Page 31: ...D RFID Systems Software Documentation http support automation siemens com WW view en 65102624 in the directory Daten PROFI_GSD RF180C The RF180C must have a valid IO device name The default device name is RF180C Configuring the RF180C on PROFINET IO Follow the steps below to configure the RF180C on PROFINET IO with STEP 7 1 Run HW Config in STEP 7 then select Options Install GSD Files 2 In the dia...

Page 32: ... it to the PROFINET IO controller You will find further information in the sections Assigning device names to the I O device Page 32 and Configuration parameters of the RF180C Page 36 5 2 Assigning device names to the I O device Introduction Each PROFINET IO device is assigned a unique device ID by the manufacturer MAC address Each RF180C IO device is addressed by its device name in the configurat...

Page 33: ...ssible PROFINET IO controllers and IO Devices complete with MAC address IP address where applicable device name and device type 3 Select the required RF180C and click OK 4 Assign a device name and click the Assign name button The device name must be unique within the system and must match the HW Config configuration Follow the steps below to transfer the device name with the TIA Portal 1 In projec...

Page 34: ...s 12 2012 J31069 D0177 U001 A6 7618 3 Select the option Functions Assign name 4 Assign a device name and click the Assign name button The device name must be unique within the system and must match the configuration Result The device name is saved in connection block and base unit of the RF180C communication module ...

Page 35: ...eds to be reset to the factory settings You will find more detailed information on resetting to the factory settings in the section Reset to factory settings Page 48 Station flash test If you use more than one IO device the dialog also displays more than one IO device In this case you should compare the MAC address of the device with the indicated MAC address and select the proper IO device The id...

Page 36: ... FB 45 http support automation siemens com WW view en 21738808 The table below shows the possible settings Table 5 1 Setting of RFID relevant parameters Parameter name Value Note FB 45 Default FB 55 USER_Mode RFID standard profile MOBY I E standard addressing MOBY I file handler With later firmware version MOBY U D RF200 RF300 RF600 standard addressing Default MOBY U file handler With later firmwa...

Page 37: ...LG4x The VMDS memory size is 16KB The INIT command for the VMDS must be specified using 4000 hex MOBY I B 16 00 FF 11 0 scanning_time MOBY U B 16 00 C8 A value not equal to 00 is only practical if parameters for MOBY_mode have been set accordingly MOBY D RF300 reserved 00 12 0 option_1 B 16 00 02 04 MOBY U normal output power B 16 05 0A 0F 14 19 1E 23 MOBY U reduced output power B 16 85 8A 8F 94 9...

Page 38: ...8 0 MDS_control BYTE B 16 1 Input Presence check and tag control 0 1 9 0 reserved0 BOOL FALSE 9 1 RESET_long BOOL TRUE Input true long RESET telegram only for MOBY mode 5 10 0 MOBY_mode BYTE B 16 7 Input MOBY mode 6 and 7 only 11 0 scanning_time BYTE B 16 0 Input Scanning time for MOBY D U 12 0 option_1 BYTE B 16 0 Input RESET command option 1 13 0 distance_limiting BYTE B 16 F Input Range limit 1...

Page 39: ...DPHWHU GDWD IRU WDJ DQG UHDGHU 5HDG GDWD IURP WDJ RU UHDGHU 6WDWXV DQG HUURU GLVSOD V LVSOD LQJ WDJV LQ WKH ILHOG DWD WUDQVIHUUHG ZLWK WKH ODVW FRPPDQG UHDG RU ZULWH 5 VWDQGDUG SURILOH 25 22 87 22 21 22 5525 25 67 786 17 1 17 2 6 7 22 51 1 22 537 0 22 86 22 65 6 7 22 1 7 22 8287 22 8287 22 73 22 8287 22 73 22 8287 22 8 1 22 5 7 22 8 1 17 0 0 22 8 1 17 0 6 55 0 5 17 7 8 1 17 7 67 57 55 1 7 5 17 5 8...

Page 40: ...U 0A 4A Turn antenna on off RF200 RF300 RF600 MOBY U D 0B 4B Transponder status RF200 RF300 RF600 MOBY U Chained commands are not supported by all readers Please note the relevant information in the RFID system manuals Table of commands of the RF180C for standard addressing FB 55 Assignment is made in the UDT 11 by means of the command variable Table 5 5 Overview of commands Command hex normal cha...

Page 41: ...ORY 6D m Reads the directory from the transponder INVENTORY 69 i Requests a list of all currently accessible transponders within the antenna range MEM STATUS 73 s Reads out the status of a transponder NEXT 6E n Does not permit any more operations on a transponder PHYSICAL READ 70 p Reads data from a transponder by specifying the physical start address and length PHYSICAL WRITE 71 q Writes data to ...

Page 42: ...Parameterization 5 5 Command table of the RF180C RF180C communication module 42 Operating Instructions 12 2012 J31069 D0177 U001 A6 7618 ...

Page 43: ...n will be interrupted during module replacement from this node onwards You will find further information in the Section Loop through connection of PROFINET IO and supply voltage Page 26 2 Disconnect the wiring on the communication module 3 Remove the fixing screws from the communication module and remove it 4 Locate the new communication module and screw it down firmly 5 Place the connection block...

Page 44: ...w shows the naming behavior assignment of the device name after replacing a module When a device basic unit or connection block is replaced the module that remains in the system automatically assigns a name to the new module If both modules fail simultaneously the user needs to initialize the new modules using the SIMATIC Manager see section PROFINET IO configuration Page 31 and Assigning device n...

Page 45: ... it must be implemented by Siemens Please contact your Siemens representative Requirements The ASM is on PROFINET with functional DP communication basic communication only no application required The update is possible both with and without a running application In the case of a running application both the update and command processing can be slower Procedure Follow the steps below to run a firmw...

Page 46: ... box If this option is enabled a successful update is followed by a new startup of the RF180C during which the new firmware is activated active commands on the CM ASM are canceled Otherwise the RF180C remains in the previous status following the update The new firmware is activated the next time the power is cycled 7 Click the Run button to start the update While the RF180C is downloading this is ...

Page 47: ...l in the project view 2 In the Project tree select the menu command Online access your online access Update accessible devices The available devices are displayed 3 Select the required RF180C and click the entry Online Diagnostics in the folder of the selected device 4 Select the Functions Firmware update option 5 In the Firmware file drop down list select the appropriate directory and select eith...

Page 48: ... data I M1 I M2 and I M3 are deleted The module must for example be reset to the factory settings using LLDP prior to replacing the device without an exchangeable medium Follow the steps below to reset the communications module to the factory settings using the SIMATIC Manager 1 Start the SIMATIC Manager 2 From the SIMATIC Manager select the menu command PLC Display Accessible Nodes The available ...

Page 49: ...D0177 U001 A6 7618 49 Diagnostics 7 7 1 Diagnosis using LEDs The following figure shows details of the LEDs of the RF180C With M12 connection block 7 8 With push pull connection block LQN 5 7 6 21 9 7 7 6 0 7 5 6 0 7 5 7B 35 B 5 B 55B 7B 35 B 5HDGHU 6 5HDGHU 6 5 B 55B ...

Page 50: ...ET diagnostics BF SF Cause of error Error handling On Communication module is in start up mode No cable inserted When the bus is configured correctly this state ends a few seconds after switching the module on Flashes There is no connection to the PROFINET IO controller Check the PROFINET IO connection Check your PROFINET IO configuration device name GSDML file Reload the configuration into the RF...

Page 51: ...ameterization of the diagnostics Faults are reported by PROFINET IO through the generation of alarms Alarms are output using OB82 The alarm data can be accessed using SFB 54 Parameterizing possibilities Description of the alarm messages None An alarm will not be issued in the event of an error Hard errors Alarms are generated in the case of the following events Hardware fault memory test Firmware ...

Page 52: ...180C the diagnostic data are structured in accordance with the PROFIBUS Profile Guideline PROFIBUS Proxy Guideline Identification Systems Proxy Ident Function Block for identification systems with MOBY specific additional information Byte Name Contents PROFIBUS Profile Guideline for Identification Systems 20 channel_num Bit 7 0 1d Relating to Reader 1 2d Relating to Reader 2 21 function_num Reserv...

Page 53: ...ID 002AH Device ID DeviceID 0C01H Serial interface to the reader Connector 2 x M12 coupler plugs 8 pin Max cable length 1000 m dependent on Reader 2 m standard length for other standard cables and self assembled cables refer to the section Connecting cable to the reader Page 59 Readers that can be connected 2 x readers of the RFID families RF200 RF300 RF600 MOBY D I E U Software functions Programm...

Page 54: ... supply and signal voltages must be safety extra low voltage SELV PELV according to EN 60950 24 VDC supply Safe electrical isolation of low voltage SELV PELV acc to EN 60950 2 The power supply must provide the current required max 500 mA during brief power failures of 20 ms 3 A cable cross section of 2 5 mm is mandatory for a current 8 A Technical data mechanical details Dimensions W x H x D Base ...

Page 55: ... 40 to 70 C Degree of protection IP67 Vibration during operation According to IEC 61131 2 0 75 mm 10 Hz to 58 Hz 10 g 58 Hz to 150 Hz Shock resistance shock during operation Acc to IEC 61131 2 30 g MTBF Mean Time Between Failures in years Basic device Connection block 121 years 1100 years Approvals cULus file E116536 FCC Code of Federal Regulations CFR 47 Part 15 Sections 15 107 and 15 109 Class A...

Page 56: ...Technical data RF180C communication module 56 Operating Instructions 12 2012 J31069 D0177 U001 A6 7618 ...

Page 57: ...12 J31069 D0177 U001 A6 7618 57 Dimension drawings 9 9 1 Dimension drawing for RF180C with fixing holes Dimension drawing of an RF180C with M12 bus connection block 7 8 PN 6 0 7 5 Figure 9 1 Dimension drawing of an RF180C with M12 bus connection block 7 8 PN ...

Page 58: ...C with fixing holes RF180C communication module 58 Operating Instructions 12 2012 J31069 D0177 U001 A6 7618 Dimension drawing of an RF180C with push pull bus connection block Figure 9 2 Dimension drawing of an RF180C with push pull bus connection block ...

Page 59: ...rd cables Available cables O Figure 10 1 M12 connecting cable reader Connecting cable MOBY E I U Length 2 m 5 m O Figure 10 2 Connecting cable extension cable M12 M12 RF300 RF600 connecting cable Extension cable for all RFID systems Length 2 m 5 m 10 m 20 m 50 m P Figure 10 3 Connecting cable M12 sub D MOBY D Connecting cable MOBY D Length 2 m ...

Page 60: ...ng cables up to 1000 m are possible The current consumption of the connected reader must however be taken into account You will find further information in the relevant system manuals Joining more than two cables to form a long cable should be avoided due to the additional contact resistances Pin assignment Table 10 1 M12 connecting cable reader M12 connector male Reader connector female 1 2 2 5 3...

Page 61: ...ation module Operating Instructions 12 2012 J31069 D0177 U001 A6 7618 61 Table 10 3 Connecting cable M12 sub D 9 pin M12 connector male Sub D connector female 1 2 5 3 7 4 3 5 2 6 6 7 8 1 8 Note Readers with D sub connectors must be supplied with 24 VDC via an additional connector ...

Page 62: ...nector plugs can be ordered from the catalog ID 10 Industrial Identification Systems Cable structure You will need cables of the following specifications for self assembled cables 7 x 0 25 mm2 LiYC11Y 7 x 0 25 Connectors M12 connectors can be obtained from the relevant specialist dealers e g Binder Pin assignment The pin assignment is listed in the following table Table 10 4 Pin assignment M12 con...

Page 63: ...5 pin 7 8 connectors 6XV1822 5Bxxx Trailing power cable 5 x 1 5 mm2 not preassembled min length 20 m max length 1000 m 6XV1830 8AH10 Connector plug 7 8 for supply voltage 1 x pack of 5 with pin insert with socket insert 6GK1905 0FA00 6GK1905 0FB00 RJ 45 plug in cable with metal casing and FC connection system 180 cable outlet 1 x pack of 1 6GK1901 1BB10 2AA0 Cabinet feedthrough for conversion from...

Page 64: ...6XV1840 2AH10 Table 11 4 Ordering data RFID accessories Ordering data Order number SLG cable MOBY I E U 2 m 6GT2091 0FH20 SLG cable MOBY I E U 5 m 6GT2091 0FH50 SLG cable MOBY D 2 m 6GT2691 0FH20 Reader cable RF200 RF300 RF600 extension cable RF200 RF300 RF600 MOBY I E U D 2 m 6GT2891 0FH20 Reader cable RF200 RF300 RF600 extension cable RF200 RF300 RF600 MOBY I E U D 5 m 6GT2891 0FH50 Reader cable...

Page 65: ... Catalog ID 10 specifically for industrial communication industrial identification systems Service support for industrial automation and drive technologies You can find various services on the Support homepage www siemens com automation service support of IA DT on the Internet There you will find the following information for example Our newsletter containing up to date information on your product...

Page 66: ...Online catalog and ordering system The online catalog and the online ordering system can also be found on the Industry Mall Homepage http www siemens com industrymall Training center We offer appropriate courses to get you started Please contact your local training center or the central training center in D 90327 Nuremberg Phone 49 0 180 523 56 11 0 14 min from the German landline network deviatin...

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