background image

2

Installation:

•  Open the door by rotating the door locks anticlockwise.
•  Mount the starter on a vertical wall / plate free from 

vibrations with proper nuts and bolts. Refer Fig. 10 for 
mounting dimensions.

•  Remove the rubber grommets for the incoming and 

outgoing cable connections. (Refer Fig. 2).

•  Connect incoming and outgoing cables as follows  

(Refer Fig. 2):
-  Use proper cable glands to ensure dust proofing. For 

conduit entry use packed washers.

-  Select correct size of cables from Table1.
-  Connect line and motor cables exactly as per wiring 

diagram pasted inside the cover of the starter.

-  Terminate the incoming supply cables on terminal 

block TB1 & outgoing cables to motor on terminal 
block TB2, TB3 (Tightening torque - Refer table 2). 

-  This is Not applicable for FASD3, since all connections 

are terminated on incoming & outgoing links.

NOTE:

 LMRA is set in Manual mode (Factory setting)

-  Connect the earthing conductor to terminals marked 

(earth) on the starter body with torque 1.2 to 1.6Nm.

  The Starter is now ready for commissioning.
•  Initially set the overload relay to 0.58 times the rated 

motor current.

•  Set the timer dial to the nearest value of starting time 

available on motor name plate. If it is not available, then 
set the dial to approximately 6-8 secs.

•  Close the door by rotating the door locks clockwise.

Commissioning :

For exact setting of timer and overload relay, follow the 
instruction given below:

Before switching ON recheck all external connections.

•  Star-Delta Timer setting for FASD:

-  First Switch ON the Rocker switch (Control On/Off).
-  Start the motor by pressing the ‘ON’ button shown in 

Fig. 1.

-  Measure the time taken by the motor to nearly 

reach rated speed or steady state current condition 
(indicated when the motor reaches a steady hum).

-  Stop the motor by OFF button shown in fig 1.
-  Open the door & Set the timer to this measured value 

by rotating the dial shown in Fig. 3.

•  Overload relay setting:

-  For closer protection set the overload relay to actual 

phase current as measured by an ammeter. In the 
absence of an ammeter, use the procedure given 
below:

-  Start the motor and let it run for 30 mins. Then 

gradually reduce the relay settings till it trips. Set the 
relay at a slightly higher value than this setting.

  Overload relay characteristics (Refer service manual 

A5E50797230A) can be used to estimate the average 
tripping time at different multiples of set current.

-  Allow a reset time of approx. 4 min. before pressing 

the blue knob on the relay to reset it.

-  Restart the motor after some time. If the relay does 

not trip then consider it to be properly set. If the 
relay trips, set at a little higher value than before and 
recheck.

•  Close the front door.

Caution

• 

During commissioning or maintenance always ensure 
that the main supply is disconnected by switching off 
the main switch & Rocker switch.

• 

In the case of FASD starters under no circumstances 
should the relay be set higher than the phase 
current i.e. 0.58 times the rated current on the motor 
nameplate.

•  If the relay trips even when set at rated motor current the 

suitability of the starter/relay for the particular application 
should be checked with the nearest Siemens office.

Operation:

•  Ensure the door is locked.
•  Rotate the Mechanical Latch away from OFF push button. 
•  Switch On the rocker switch.
•  Check the status of amber LED. Wait till amber LED is 

continuously ON then only proceed.

•  Depending upon Selector switch knob position for phase 

selection, Indication of incoming power supply voltage 
can be seen on Dual VA meter.

•  For starting the motor, press Green push button marked 

‘I’ (Fig. 1).

•  Line current of R phase is indicated by Dual VA meter.
•  Motor is ON when green LED is ON.
•  For stopping the motor press Red push button marked ‘O’ 

(Fig. 1).

•  For LMRA Auto / Bypass modes refer troubleshooting 

guide A5E50797230A.

Reset Operation

–  If the overload relay trips, Reset manually. (Allow a 

reset time of approx. 4 min.)

Fig. 3: Timer Adjustment

Dial

Summary of Contents for RAJA+ 3TE7421

Page 1: ...Green LED to indicate Motor ON status 10 Rocker switch Control ON OFF 11 Dual VA meter For indication 12 Phase Selector switch 13 Earthing screw 14 Starter Mounting bracket Fig 1 FASD Starter Fig 2 FASD Starter inside view Please read and understand these instructions before installing operating or maintaining the equipment Keep for future reference Danger Hazardous voltage can cause death or seri...

Page 2: ...ting the dial shown in Fig 3 Overload relay setting For closer protection set the overload relay to actual phase current as measured by an ammeter In the absence of an ammeter use the procedure given below Start the motor and let it run for 30 mins Then gradually reduce the relay settings till it trips Set the relay at a slightly higher value than this setting Overload relay characteristics Refer ...

Page 3: ...US9152 3US9155 3US9156 3US 50 3US 9150 3US 52 3US 9152 3US 55 3US 9155 3US 56 3US 9156 3US 58 3US 9158 Fig 6 Adaptor plate for Individual mounting of Bi relays 3US58 3US9158 Note No 2 3 Nos and No 4 2 Nos supplied loose in a plastic bag Contactor outgoing terminals Hook on relay for engagement 4 Follow instructions given in Fig 4 For contactor mounted relay Fig 5 6 For individual mounted relay for...

Page 4: ...1 ON push button S0 OFF Reset push button TB1 Incoming terminal block TB2 TB3 outgoing terminal block TB4 LMR terminal connector L1 L2 L3 3φ supply Q1 Line Contactor Q2 Star Contactor Q3 Delta Contactor K1 Bimetal relay K2 Star Delta Timer K3 Line Monitoring relay VSS Voltmeter selector switch RS Rocker switch AV Ammeter Voltmeter AM Amber LED GN Green LED S1 ON push button S0 OFF Reset push butto...

Page 5: ...ontactor Q3 Delta Contactor K1 Bimetal relay K2 Star Delta Timer K3 Line Monitoring relay VSS Voltmeter selector switch RS Rocker switch AV Ammeter Voltmeter AM Amber LED GN Green LED S1 ON push button S0 OFF Reset push button TB4 LMR Terminal connector CT Current transformer ...

Page 6: ... 3 32 4 2 5 17 5 13 15 11 3TE7421 2BC24 1A 3TS3300 0A 08K 3TS3110 0A 08K 3UW5202 2B 12 5 20 26 15 29 16 7 32 6 2 5 20 15 3TE7421 2BC26 1A 3TS3300 0A 08K 3TS3110 0A 08K 3UW5202 2B 12 5 20 32 18 5 40 6 2 5 25 18 5 3TE7421 2CC27 1AZ8 3TS3500 0AZ8 08K 3TS3210 0AZ8 08K 3US5600 2C8K 16 25 36 20 8 63 10 4 30 22 20 15 3TE7421 2DC26 1AZ8 3TS3500 0AZ8 08K 3TS3300 0AZ8 08K 3US5600 2D8K 20 32 45 26 39 22 5 10...

Page 7: ...lay 3US5800 5C8K 33 Coil for 415V 3TS35 36 3TY7443 0AR0 34 Coil for 380V 3TS35 36 3TY7443 0AQ0 35 Coil for 200 400V 3TY7403 0AZ6 36 Coil for 260 460V Z8 3TY7403 0AW415 37 Coil for 415V 3TS47 48 3TY7463 0AR0 38 Coil for 380V 3TS47 48 3TY7463 0AQ0 39 Coil for 415V 3TS51 3TY7503 0AR0 40 Coil for 380V 3TS51 3TY7503 0AQ0 41 1NO Contact Block 3SB5420 0B 42 1NC Contact Block 3SB5420 0C 43 Green LED 3SB52...

Page 8: ...ler PLASTICS Segregate as per material type for recycling through authorized dealer Because of the long lifetime of Siemens Products the disposal guidelines may be replaced by other national regulations when taking the product out of service The local customer care service is available at any time to answer disposal related questions Customer Care Toll free no 1800 220 987 Email ics india siemens ...

Reviews: