SIEB & MEYER 036215 Page 26 Manual Download | Manualshive

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Gateway 0362151A

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Gateway 0362151A - PROFIBUS to SERVOLINK 4 Safety

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Summary of Contents for 036215

Page 1: ...Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety P TD 0000331 12 2019 04 09 SIEB MEYER W ...

Page 2: ...Auf dem Schmaarkamp 21 21339 Lueneburg Germany Phone 49 4131 203 0 Fax 49 4131 203 2000 support sieb meyer de http www sieb meyer de SIEB MEYER Shenzhen Trading Co Ltd Room A208 2 F Internet Innovation and Creation services base Building 2 No 126 Wanxia road Shekou Nanshan district Shenzhen City 518067 China Phone 86 755 2681 1417 86 755 2681 2487 Fax 86 755 2681 2967 sm_china_support1 163 com htt...

Page 3: ...s Manual 1 Safety Instructions 2 Unit Assembly Complying EMC 3 Gateway 0362151A 4 Mounting and Demounting 5 Connectors Switches and Displays 6 W Chapter Overview Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety 3 ...

Page 4: ...Chapter Overview W 4 Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety ...

Page 5: ...vice Designation 21 4 5 Device Versions and GSD File Versions 21 4 6 Technical Data 21 4 7 OSSD Monitoring 21 4 7 1 Configuration of OSSD Monitoring 22 4 7 2 OSSD Signal Amplification 23 4 7 3 Signal Transmission SERVOLINK 4 23 4 7 4 Speed Zero Detection 24 4 8 Connecting the Gateway 24 5 Mounting and Demounting 27 6 Connectors Switches and Displays 29 6 1 Selection Switches 29 6 1 1 Address Selec...

Page 6: ...6 6 3 1 LED Status Display Gateway 36 6 3 1 1 LED Status Display for PROFIBUS 36 6 3 1 2 LED Status Display for Gateway and SERVOLINK 4 36 6 3 2 7 segment Display 37 6 3 2 1 Status Messages 37 6 3 2 2 Information Messages 37 6 3 2 3 Error Messages 38 6 3 3 LED Status Display Drives 39 Content W 6 Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety ...

Page 7: ...ymbol Graphic representation of the source of risk Risk levels Risk Level Description Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury o...

Page 8: ...Illustration of General Notices Symbol Description Hint with additional further information Tip with suggestions and useful information 1 3 Technical Symbols Symbol Description LED indicator LED on LED indicator LED off LED indicator LED flashes 1 4 Abbreviations n c not connected STO safety function Safe Torque Off VCC voltage at the common collector About this Manual W 8 Gateway 0362151A PROFIBU...

Page 9: ...nfirms the CE conformity of the complete machine or installation If the mechanics or the electronics of the device are modified the conformity with the EC EEC directives and thus the label will expire 2 2 Working on the Device WARNING Trained staff only To avoid risks of serious injuries and material damage any works regarding instal lation initial operation and maintenance must be carried out by ...

Page 10: ...or use in areas exposed to explosion hazards ATEX zones without approriate housing Terms according to DIN EN 61800 Before initial operation make sure that the machine will not expose danger e g runaway moves The conformity with the safety standards DIN EN 60204 1 and DIN EN 61800 5 1 must be ensured The manufacturer of the system or the machine has to meet the requirements of the legal values rega...

Page 11: ...rs refer to the manual EMC Guidelines 2 4 Reasonably Foreseeable Misuse The Machinery Directive defines a reasonably foreseeable misuse as use of machi nery in a way not intended in the instructions but which may result from predictable human behavior SIEB MEYER products are no products according to the EU Machinery Directive During design and construction of the machine as well as in the operatio...

Page 12: ... and the operation of the device Noncompliance with theses requirements is regarded as abnormal oper ating condition The device is conceived according to DIN EN 61800 1 DIN EN 50178 for the dirt level 2 Devices with air cooling only can be loaded to their maximum up to a height of 1000 m above MSL 3281 ft above MSL For an operation in areas higher than 1000 m 3281 ft above MSL the capacity must be...

Page 13: ...codes e g appropriate wire gauges fuse protection and connections of ground conductors must be considered SIEB MEYER device are conceived for connection to TN mains For detailed information regading the connection to TN mains or other mains refer to the manual EMC Guidelines chapter Connection to Different Supply System Types Recommendations for the installation complying EMC e g shields connectio...

Page 14: ...rts Keep the doors closed during the operation and do not remove covers 2 9 Maintenance The unit must be checked regularly for cleanness and functionality depending on the ambient pollution This applies in particular for installed fans 2 10 Disposal Make sure to consider country specific waste and disposal laws and statutes for the disposal of packing material used batteries and irreparable device...

Page 15: ... has been installed nonstandard or improperly especially by elec tricians without license when the device has been employed although the protection equipment was defective when the maximum permissible input voltage has been exceeded due to improper operation when the device or its equipment have been modified when the device was affected by foreign material or force majeure NOTICE Due diligence of...

Page 16: ...Safety Instructions W 16 Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety 2 ...

Page 17: ...types Availability PDF file under www sieb meyer de downloads html 3 1 EMC Classification According to the EMC product standard DIN EN 61800 3 chapter 6 emission of line interferences this device meets the interference limit values of the second environ ment NOTICE Connection of line filters Consider the connection instructions of the line filter manufacturer to ensure suffi cient filter effect Ap...

Page 18: ...Unit Assembly Complying EMC W 18 Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety 3 ...

Page 19: ...s master The data of the cyclic channel are made available for the second processor The latter accomplishes all tasks concerning the operation of the gateway as such and the data exchange via SERVO LINK 4 The operating mode of the fieldbus unit is indicated by the LEDs SYS and COM The states of the gateway and the SERVOLINK 4 communication are displayed by the LEDs STA1 and STA2 In addition you ca...

Page 20: ...he current consumption of the device Serial number Indicates the individual number of the device Device version Indicates the version of the hardware if no version is existent 0 000 is indicated here IP Code Indicates the level of protection of the device against touching or intrusion of solid objects 1st digit and water ingress 2nd digit QA label Gateway 0362151A W 20 Gateway 0362151A PROFIBUS to...

Page 21: ...62151A Logic supply 18 to 28 VDC Power loss logic unit 2 4 W Ambient temperature range 5 C to 60 C at a maximum of 85 relative humidity without moisture condensation IP Code IP20 Weight 355 g Parameters of the Safety Function STO The following parameters are achieved within the scope of the STO function according to EN 61800 5 2 2007 Architecture 1oo2D SFF 90 PFH 2 53 10 10 1 h PFD 6 35 10 7 SIL 3...

Page 22: ...e to be certificated safety devices of at least level SIL3 You set the speed zero monitoring in the configuration mode via the 16 DIP switches at the bottom side of the gateway On delivery of the gateway no drive is selected for speed zero monitoring all DIP switches are set to zero Configure the speed zero monitoring for the desired drives as described in the following Speed zero monitoring with ...

Page 23: ...The required energy is not taken from the PLC signals but from the 24 V supply The PLC signals are only control signals The gateway is the power amplifier here In addition the inputs and outputs of the gateway are checked cyclically for safe switching according to the OSSD standard The gateway expects a high level in the line that is interrupted cyclically by zero pulses Each zero pulse must have ...

Page 24: ...ut signal monitoring of speed zero from the previous gateway or the PLC speed zero message of a configured drive in the SERVOLINK 4 telegram 4 8 Connecting the Gateway The gateway provides an input terminal X7 see page 35 and an output terminal X8 see page 35 These two terminals transmit the following signals 24 volts GND Voltage supply for the electronics and the safety outputs OSSD_SAFEA and OSS...

Page 25: ...Fig 5 Gateway 0362151A connected to SPS IPC and SIEB MEYER drives Field bus PROFIBUS W Gateway 0362151A Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety 25 4 ...

Page 26: ...Gateway 0362151A W 26 Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety 4 ...

Page 27: ...e device to the upright position until the latch at the bottom device suspen sion is locked Demounting Place a screw driver in the groove at the bottom device suspension as shown in the right figure below Move the screw driver upward so that the latch releases the top hat rail Then slew the device out of the top hat rail Fig 6 Mounting and demounting the gateway 0362151A W Mounting and Demounting ...

Page 28: ...Mounting and Demounting W 28 Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety 5 ...

Page 29: ...switches on the front panel for addressing purposes These can be used to select the PROFIBUS slave address Use the common address settings for PROFIBUS i e slave addresses always start with ID 3 because smaller address areas are reserved for master devices The default address of the device when delivered is 3 W Connectors Switches and Displays Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety 29 6 ...

Page 30: ...function 6 No function 7 No function 8 No function 9 Configuration Speed zero with OSSD signals 6 1 4 Drive Selection Switches Via the DIP switches at the bottom side of the gateway you select the drives for speed zero monitoring Due to the PROFIBUS module you can select max 12 drives The maximum number of drives depends on the data length of the input data 14 or 16 bytes Each DIP switch is assign...

Page 31: ...ive B 5 Drive amplifier 3 Drive amplifier 3 drive A Drive amplifier 3 drive A 6 Drive amplifier 3 drive B Drive amplifier 3 drive B 7 Drive amplifier 4 Drive amplifier 4 drive A Drive amplifier 4 drive A 8 Drive amplifier 4 drive B Drive amplifier 4 drive B 9 Drive amplifier 5 Drive amplifier 5 drive A Drive amplifier 5 drive A 10 Drive amplifier 5 drive B Drive amplifier 5 drive B 11 Drive amplif...

Page 32: ... 4 drive B 9 Drive amplifier 4 10 11 Drive amplifier 5 12 13 Drive amplifier 6 14 15 Drive amplifier 7 16 The designations in and out refer to the viewpoint of the gateway That means depending on the protocol the gateway receives 14 or 16 bytes from the PLC in and sends always 16 bytes to the PLC out 6 2 Connector Pin Assignment 6 2 1 X2 PROFIBUS slave Connection 9 pole female submin D connector P...

Page 33: ... damage If you pull the optical fiber cable with its connector too fast out of the connector the cable may be damaged When unplugging the cable hold the fiber optic connector and pull the cable care fully out of the connector 6 2 2 1 Assembly of Optical Fiber Cables Every optical fiber connector requires an optical fiber cable with a male connector The following information apply for connectors us...

Page 34: ... stand out from the connector about 1 to 2 mm see figure 2 Press the clip of connector so that the polymer fiber is hold in the connector The connector and the clip must interlock audibly see figure 3 Insert the connector with the optical fiber cable into a polishing disk and grind the outstanding end of the fiber by means of a polishing sheet on an even surface e g glass sheet see figure 4 Remove...

Page 35: ...ng cage connection 6 2 6 X8 24 Volts Connection and OSSD Outputs Pay attention to the counting direction of the pins 1 to 10 during wiring 10 pole Combicon connector suitable for mating connector FKCN 2 5 10 ST Phoenix Mating connector Pin I O Name Meaning 1 O 24 V Logic voltage 18 28 volts 2 I O GND Ground 3 O ZEROA OSSD output signal 1 for speed zero monitoring 4 O ZEROB OSSD output signal 2 for...

Page 36: ...s module signals a hard ware error Send the gateway to SIEB MEYER Green On Normal operation PROFIBUS is in cyclic data exchange mode None Green Flashes 5 Hz PROFIBUS slave does not exchange data cyclically Check the configuration of the participants in master Green Flashes randomly PROFIBUS slave is not yet configured This must not occur during normal operation Send the gateway to SIEB MEYER Off N...

Page 37: ... The data exchange is performed with all SL4 devices None Green Flashes There are more SL4 devices available than have been para meterized on the fieldbus side Anyhow the data exchange is performed with the available modules None Red Flashes CRC error Send the gateway to SIEB MEYER Red On SL4 interrupted or CRC error in all SL4 devices Send the gateway to SIEB MEYER 6 3 2 7 segment Display The 7 s...

Page 38: ...1 Hilscher COM module Warm boot was not executed Send the gateway to SIEB MEYER E 12 Hilscher COM module Cold boot was not executed Send the gateway to SIEB MEYER E 13 Hilscher COM module No ready signal after warm boot Send the gateway to SIEB MEYER E 14 Hilscher COM module No ready signal after cold boot Send the gateway to SIEB MEYER E 15 Hilscher COM module Data exchange not activated Check Fi...

Page 39: ...g switch on 1 status LED on red for 2 seconds 2 status LED on green for 2 seconds 3 status LED off for 2 seconds Afterwards switch on is continued according to the selected operating mode MODE switch position Operating mode Normal operation During normal operation each drive LED can have the following states Color Status Meaning Off No monitoring is active for the drive Red On Heartbeat monitoring...

Page 40: ...Color LED status Meaning Red On 5 sec Speed zero monitoring with OSSD signals is saved Connectors Switches and Displays W 40 Gateway 0362151A PROFIBUS to SERVOLINK 4 Safety 6 ...

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