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SICK ReLy OSSD2, Operating Instructions Manual

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SICK ReLy OSSD2 Operating Instructions Manual Download Page 16

5

Mounting

5.1

Safety

DANGER

Hazard due to unexpected starting of the machine
Hazard due to electrical voltage

b

Make sure that the outputs of the safety relay have no effect on the machine dur‐
ing mounting and electrical installation.

b

Make sure that the safety relay and the connected components are isolated from
all voltage sources during mounting and electrical installation of the device and
during mounting/dismantling of the front connector.

NOTICE

Enclosure rating IP20 only applies if the front connector is mounted.

5.2

Mounting procedure

Prerequisites

•

Mounting is done in accordance with EN 50274 and electrical installation in
accordance with IEC 60204-1 in the control cabinet with enclosure rating IP54.

•

Mounting must be done on a non-flammable base.

•

Mounting is done on a 35 mm mounting rail (IEC 60715).

•

The mounting rail is connected to the functional earth.

•

The module is installed in a vertical orientation (on a horizontal mounting rail).

•

There is at least 50 mm of space for air circulation above and below the module.

•

There is at least 25 mm of space in front of the module (front side). More space
may be needed depending on the connections.

Approach

Click

Figure 6: Mounting

b

Attach module to mounting rail.

5 

MOUNTING

16

O P E R A T I N G   I N S T R U C T I O N S | ReLy OSSD2

8020864/15W3/2020-02-21 | SICK

Subject to change without notice

Summary of Contents for ReLy OSSD2

Page 1: ...O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 Safety relay ...

Page 2: ...ible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T R ...

Page 3: ...lock 10 3 2 5 External device monitoring 10 3 2 6 Status indicators 10 4 Project planning 11 4 1 Manufacturer of the machine 11 4 2 Operating entity of the machine 11 4 3 Design 11 4 4 Electrical integration 12 4 4 1 Enabling current paths 12 4 4 2 Application diagnostic output 12 4 4 3 Restart interlock 13 4 4 4 External device monitoring EDM 13 4 4 5 Connection diagrams 14 4 5 Testing plan 14 4 ...

Page 4: ...l data 25 10 1 Data sheet 25 10 2 Dimensional drawings 29 10 3 Internal circuitry 30 11 Ordering information 31 11 1 Ordering information for ReLy 31 12 Annex 32 12 1 Compliance with EU directives 32 13 List of figures 33 14 List of tables 34 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 8020864 15W3 2020 02 21 SICK Subject to change without notice ...

Page 5: ...manufacturer and the entity operating the machine in which the device is to be integrated Area of responsibility Target group Specific chapters of these operating instruc tions 1 Manufacturer Project developers planners developers designers Project planning page 11 Technical data page 25 Installers Mounting page 16 Electricians Electrical installation page 19 Safety experts Project planning page 1...

Page 6: ... which may lead to moderate or minor injuries if not prevented NOTICE Indicates a situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips and recommendations Instructions to action b The arrow denotes instructions to action 1 The sequence of instructions for action is numbered 2 Follow the order in which the numbered instructions are given...

Page 7: ...tentionally generated and or used conductor bound RF energy that is required for the inner function of the device itself occurs The safety relay must only be used within the limits of the prescribed and specified technical data and operating conditions at all times Incorrect use improper modification or manipulation of the safety relay will invalidate any warranty from SICK in addition any respons...

Page 8: ...k a person is considered qualified when he she has the expertise and expe rience in the relevant field and is sufficiently familiar with the application of the protec tive device on the machine to be able to assess whether it is in an operationally safe state Operation and maintenance For operation and maintenance a person is considered competent when he she has the expertise and experience in the...

Page 9: ...e another Actuators with positively guided contacts are connected to the enabling current paths 3 2 Product characteristics 3 2 1 Device overview PWR OUT 13 23 I1 Y1 14 24 I2 Y2 A2 RELY 1 2 3 4 S1 R1 A1 Figure 1 Device overview 1 Device unlocking 2 LEDs 3 Front connector unlocking 4 Front connector 3 2 2 Interfaces Inputs 2 safety capable inputs Input for reset pushbutton or external device monito...

Page 10: ... OUT 13 23 I1 Y1 14 24 I2 Y2 A2 RELY S1 R1 A1 Figure 2 LEDs The labeled positions are only partially assigned LEDs The positions and their labeling except for the upper 2 lines also show the pin assignment of the terminals on the front connector Table 1 Safety relay indicators Labeling Color Function PWR Green Red Voltage supply OUT Green Enabling current paths I1 Green Safety capable input I2 Gre...

Page 11: ...isk assessment may require the entity operating the machine to meet the obligations of a manufac turer b Apart from the procedures described in this document the components of the safety relay must not be opened or modified b Do not carry out any repair work on components Improper repair of the safety relay can lead to a loss of the protective function 4 3 Design The safety relay must be installed...

Page 12: ... sen sors or safety switches in order to switch the enabling current paths 4 4 1 Enabling current paths DANGER Hazard due to lack of effectiveness of the protective device b Ensure the enabling current paths are supplied by the same voltage supply 4 4 2 Application diagnostic output Application diagnostic output Y1 The signal of the Y1 application diagnostic output changes as soon as the enabling ...

Page 13: ...rgency stop pushbutton you must use the restart interlock Restart interlock A reset pushbutton must be connected to allow the restart interlock to be used The reset pushbutton must be attached outside of the hazardous area It must not be possi ble to access the reset pushbutton from inside the hazardous area The entire haz ardous area must be highly visible for all operators from the reset pushbut...

Page 14: ... 0 V Com1 F2 F1 H1 24 V DC 0 V DC K1 K2 E213420 00 2018 11 15 R1 Y1 Y2 24 A2 14 S1 I1 I2 23 A1 13 RLY3 OSSD2 k2 k1 k2 z k1 k2 k1 z x y x 1 y F0 L L Figure 5 ReLy OSSD2 connection diagram without restart interlock with external device moni toring EDM 4 5 Testing plan The safety relay must be thoroughly checked by appropriately qualified safety personnel during commissioning after modifications and ...

Page 15: ...able manner 4 5 1 Minimum requirements for the regular thorough check The following thorough checks must be carried out at regular intervals Thorough check of the housing for damage Thorough check of the cables for damage Thorough check of the safety relay for signs of misuse or manipulation Thorough check of the safety function The required interval for performing these thorough checks depends on...

Page 16: ...is done in accordance with EN 50274 and electrical installation in accordance with IEC 60204 1 in the control cabinet with enclosure rating IP54 Mounting must be done on a non flammable base Mounting is done on a 35 mm mounting rail IEC 60715 The mounting rail is connected to the functional earth The module is installed in a vertical orientation on a horizontal mounting rail There is at least 50 m...

Page 17: ...ounting rail 5 4 Module exchange Approach 1 Disconnect module and the connected components from all voltage sources 2 Take front connector with connected cables off the defective device Press the unlocking mechanism of the front connector downwards and pull out the front con nector Figure 8 Dismantle front connector MOUNTING 5 8020864 15W3 2020 02 21 SICK O P E R A T I N G I N S T R U C T I O N S ...

Page 18: ...e new module First mount in the module with bent hook and then engage in the housing Click Figure 9 Mount the front connector The front connector engages with an audible click 5 MOUNTING 18 O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 8020864 15W3 2020 02 21 SICK Subject to change without notice ...

Page 19: ...sites Electrical installation is done in conformity with IEC 60204 1 The mounting rail is connected to the functional earth The voltage supply and connected signals meet the requirements for SELV PELV EN 61140 or NEC Class 2 UL 1310 The external voltage supply must be capable of bridging a brief power failure of 20 ms as specified in IEC 60204 1 Suitable power supply units are available as accesso...

Page 20: ... and I2 4 Use with restart interlock with external device monitoring EDM Connect the N C contacts of the actuators between voltage supply Uv the N O contact of the reset pushbutton and S1 Use with restart interlock without external device monitoring EDM Connect the N O contact of the reset pushbutton between S1 and voltage supply UV Use without restart interlock with external device monitoring EDM...

Page 21: ...Further topics Connection diagrams page 14 ELECTRICAL INSTALLATION 6 8020864 15W3 2020 02 21 SICK O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 21 Subject to change without notice ...

Page 22: ...ounting or the electrical installation After exceptional events such as after manipulation has been detected after modification of the machine or after replacing components The thorough check ensures the following All relevant regulations are complied with and the device is effective in all of the machine s operating modes The documentation accurately reflects the state condition of the machine in...

Page 23: ...ly voltage All LEDs Ö All colors Initialization with LED test PWR O Green No fault PWR Ö Red Supply voltage too low temporarily or per manently Internal error PWR Ö Red green Error Additional LEDs flash for accurate diagnosis OUT o Enabling current paths open OUT O Green Enabling current paths closed OUT Ö green 1 Hz Error in enabling current path S1 Ö Green When using without restart interlock In...

Page 24: ... accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request 9 DECOMMISSIONING 24 O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 8020864 15W3 2020 02 21 SICK Subject to change without notice ...

Page 25: ...rous failure on demand 2 For operating heights 2 000 m above sea level 5 10 5 5 10 4 5 10 3 For operating heights 2 000 4 000 m above sea level 2 5 10 4 2 5 10 3 5 10 3 TM mission time 20 years ISO 13849 1 Safe status when a fault occurs The normally open is open in other words the safety related enabling current paths are interrupted Stop category 0 IEC 60204 1 1 The required safety integration l...

Page 26: ...SI UL 60947 1 volt age supply UV must be protected with 4 A and safety fuse gG Table 8 Electrical data inputs I1 I2 S1 Input voltage HIGH 24 V DC 11 V DC 30 V DC Input voltage LOW 0 V DC 3 V DC 5 V DC Input capacity 15 nF Input current 4 mA 6 mA Reset time Manual 250 ms Automatic 250 ms Actuation time of reset button 140 ms 30 s Minimum power up delay 1 80 ms Minimum switch off time 2 5 ms Test pu...

Page 27: ...AC Switching current 10 mA 6 A see figure 11 page 28 see figure 12 page 29 Sum current 12 A Utilization category AC 15 230 V 5 A IEC 60947 5 1 DC 13 0 1 Hz 24 V 4 A IEC 60947 5 1 DC switching capacity 0 1 W 200 W see figure 11 page 28 AC switching capacity 0 1 VA 1 500 VA Switching frequency 1 Hz Mechanical service life 10 106 Switching operations Contact fuse with safety fuse gG or circuit breake...

Page 28: ...condensing for climatic con ditions according to IEC 61131 2 Emitted interference In accordance with IEC 61000 6 4 Immunity to interference In accordance with IEC 61326 3 1 In accordance with IEC 61000 6 2 In accordance with IEC 60947 5 1 0 1 0 5 1 0 5 0 10 0 50 100 150 200 250 U VDC I A 1 2 Figure 11 Switch off delay without continuous arcing 1 Inductive load L R 40 ms 2 Resistive load 10 TECHNIC...

Page 29: ...f contacts 13 14 and 23 24 1 Switching operations 1 000 2 Switching current A 10 2 Dimensional drawings 20 1 18 85 5 87 7 124 6 64 4 128 3 78 7 120 7 Figure 13 Dimensional drawing TECHNICAL DATA 10 8020864 15W3 2020 02 21 SICK O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 29 Subject to change without notice ...

Page 30: ...10 3 Internal circuitry Figure 14 Internal circuitry 10 TECHNICAL DATA 30 O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 8020864 15W3 2020 02 21 SICK Subject to change without notice ...

Page 31: ...information Part Usage Type code Part number ReLy OSSD2 Opto electronic protec tive devices magnetic safety switches RLY3 OSSD200 1085344 ORDERING INFORMATION 11 8020864 15W3 2020 02 21 SICK O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 31 Subject to change without notice ...

Page 32: ... specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field 12 ANNEX 32 O P E ...

Page 33: ...al device monitoring EDM 14 6 Mounting 16 7 Disassembly 17 8 Dismantle front connector 17 9 Mount the front connector 18 10 Terminals on front connector 20 11 Switch off delay without continuous arcing 28 12 Electrical endurance of contacts 13 14 and 23 24 29 13 Dimensional drawing 29 14 Internal circuitry 30 LIST OF FIGURES 13 8020864 15W3 2020 02 21 SICK O P E R A T I N G I N S T R U C T I O N S...

Page 34: ...chanical data 25 7 Electrical data operating data 26 8 Electrical data inputs I1 I2 S1 26 9 Electrical data test pulse output R1 26 10 Electrical data application diagnostic output Y1 Y2 27 11 Electrical data enabling current paths 13 14 23 24 27 12 Ambient data 27 13 Ordering information 31 14 LIST OF TABLES 34 O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 8020864 15W3 2020 02 21 SICK Subj...

Page 35: ...LIST OF TABLES 14 8020864 15W3 2020 02 21 SICK O P E R A T I N G I N S T R U C T I O N S ReLy OSSD2 35 Subject to change without notice ...

Page 36: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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