SICK microScan3 - EFI-pro Operating Instructions Manual Download

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O P E R A T I N G I N S T R U C T I O N S

Safety laser scanners

Summary of Contents for microScan3 - EFI-pro

Page 1: ...O P E R A T I N G I N S T R U C T I O N S microScan3 PROFINET Safety laser scanners...

Page 2: ...ble within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trade...

Page 3: ...imultaneous monitoring 22 3 4 Example applications 22 4 Project planning 25 4 1 Manufacturer of the machine 25 4 2 Operator of the machine 25 4 3 Assembly 26 4 3 1 Protection from influences 27 4 3 2...

Page 4: ...unting 80 6 Electrical installation 81 6 1 Safety 81 6 2 Connection overview 81 6 2 1 microScan3 PROFINET RJ45 SCRJ 82 6 2 2 microScan3 PROFINET M12 82 6 3 Pin assignment 82 6 3 1 Voltage supply XD1 8...

Page 5: ...ring cases 119 7 13 1 Settings for monitoring case tables 120 7 13 2 Several monitoring case tables 121 7 13 3 Settings for monitoring cases 121 7 13 4 Input condition 121 7 13 5 Cut off paths 121 7 1...

Page 6: ...on the display 151 11 4 Diagnostics using Safety Designer 153 11 4 1 Data recorder 153 11 4 2 Event history 155 11 4 3 Message history 157 11 4 4 PROFINET diagnostics 158 11 4 5 PROFINET Status 159 11...

Page 7: ...ries 193 17 Glossary 195 18 Annex 199 18 1 Conformities and certificates 199 18 1 1 Compliance with EU directives 199 18 2 Note on standards 199 18 3 Checklist for initial commissioning and commission...

Page 8: ...get groups However the entire operating instructions are relevant for intended use of the product Table 1 Target groups and selected chapters of these operating instructions Target group Chapters of t...

Page 9: ...f not prevented CAUTION Indicates a situation presenting possible danger which may lead to moderate or minor injuries if not prevented NOTICE Indicates a situation presenting possible danger which may...

Page 10: ...40 10 and 1040 11 except for changes due to Laser Notice No 50 of 24 06 2007 The accessible laser of the safety laser scanner is not hazardous as long as the beam cross section is not reduced by optic...

Page 11: ...us area protection Hazardous point protection Access protection Mobile hazardous area protection e g protection from automated guided vehicles The product must not be used in safety functions The safe...

Page 12: ...lay and pushbuttons Further topics Network services and ports page 66 Managing passwords page 130 Access management page 131 2 5 Requirements for the qualification of personnel The product must be con...

Page 13: ...ment The top is the side of the safety laser scanner on which the optics cover is located The bottom is the side of the safety laser scanner opposite the optics cover The front is the side of the safe...

Page 14: ...a safe control or safety relays and stop the dangerous state The safety laser scanner operates on the principle of time of flight measurement It emits light pulses in regular very short intervals If...

Page 15: ...ective fields can be set to various values according to the intended purpose Geometry of the scan plane The laser beams emitted cover a sector of a circle so an object can be detected in an area of up...

Page 16: ...T PROFIsafe data output configuration and diagnostics 1 female connector USB 2 0 Mini B for configuration and diagnosis 1 microScan3 PROFINET M12 1 x male connector M12 A coding for voltage supply 2 x...

Page 17: ...0 m 19 0 m Variant dependent 40 m 64 m Purpose Detection and protec tion of people Tamper pro tection e g door monitoring Detection of an oncoming industrial truck in a nar row aisle Use is only perm...

Page 18: ...the safety laser scanner is used in vertical operation for hazardous point protection or for access protection The reference contour field detects unintentional and intentional changes to the posi ti...

Page 19: ...ater scanning range than a protective field With the collision protection field collisions of industrial trucks in narrow aisles can be safely prevented The collision protection field is not suitable...

Page 20: ...approaches a person a warning field triggers an optical or acoustic signal If the person does not react to this and the vehicle continues to approach the safety laser scanner detects an object in the...

Page 21: ...s a defined signal for the current operational status via the safety related network If there is a change of signal the safety laser scanner switches from one monitoring case to the monitoring case th...

Page 22: ...a monitoring case in Safety Designer see Assigning field sets page 122 Figure 12 Simultaneous monitoring 3 4 Example applications Hazardous area protection In hazardous area protection people are det...

Page 23: ...of protective device is that it is possible to have a short minimum distance and the operator can work more ergonomically Figure 14 Hazardous point protection Hand detection Access protection In acce...

Page 24: ...dous area protection is suitable for AGVs automated guided vehicles cranes and forklift trucks to protect people when vehicles are moving or docking at a fixed station The safety laser scanner monitor...

Page 25: ...the body to be protected may not be recognized in case of non observance b Changes to the electrical integration of the safety laser scanner in the machine control and changes to the mechanical mounti...

Page 26: ...quisites The safety laser scanner must be affixed so that people or parts of the body are reliably detected upon entry into the hazardous area The safety laser scanner must be affixed so that no mirro...

Page 27: ...ilability by choosing different modes for interference protection in adjacent safety laser scanners see Additional interference protection page 104 Higher multiple sampling reduces the likelihood of a...

Page 28: ...o the area Unsecured areas behind the safety laser scanner Depending on the mounting situation areas may result which cannot be detected by the safety laser scanner The undetected areas become larger...

Page 29: ...dercut example b Mount the safety laser scanner in an undercut so that no one can enter the unsecured areas b Make the undercut at least deep enough 1 that it covers the unsecured areas completely and...

Page 30: ...With the reference contour field the safety laser scanner monitors the distance to a contour of the environment e g a wall in order to detect inadvertent adjustment or manipulation Configuring the ref...

Page 31: ...our does not represent the edge of the protected open ing the sum of the negative and positive tolerance bands must not be greater than the projection You can define a number of contours in the refere...

Page 32: ...cted opening edge of the protected opening reference contour 1 Tolerance band of the reference contour field 2 Distance of the protective field from the reference contour to ensure availability 4 3 5...

Page 33: ...onds ms tI processing time for the selected switching type in milliseconds ms Switching signal via network tI 28 ms 2 Then calculate how much time is available in the response time for switching betwe...

Page 34: ...and make it easier to thoroughly check the protective function at a later date 4 3 6 1 Protective field Overview The protective field must be designed so that it detects a person at a minimum distanc...

Page 35: ...inimum distance multiple times with different scan cycle times iterative calculation because of various dependencies 2 Always take the actual response time into account when calculating the minimum di...

Page 36: ...upplement for reflection based measurement errors in millimeters mm C supplement to protect against reaching over in millimeters mm The reach approach speed is already included in the formula Suppleme...

Page 37: ...fety laser scanner is affixed low down than if it is affixed high up Calculating the supplement C b If you have sufficient free space in front of your machine use value 1200 mm as the supplement C b I...

Page 38: ...to detect a human leg under certain circumstances This is because a beam does not hit the leg Rather the beams pass by the sides of the ankle see figure 28 page 38 If you mount the safety laser scann...

Page 39: ...coarse resolution b Use a resolution of 70 mm or finer for hazardous area protection b For hazardous area protection with a resolution of 70 mm make sure that it is possible to detect a human leg b F...

Page 40: ...availability TZ tolerance range of the safety laser scanner see Data sheet page 165 1 Figure 30 Distance of the protective field from the wall 1 Recommended distance of the protective field from the...

Page 41: ...ody part A resolution of 40 mm or finer is required to ensure detection of the hand during hazardous point protection s Figure 31 Stationary application in vertical operation for hazardous point prote...

Page 42: ...t ZR 350 mm Protective field The protective field must be designed so that it detects access by a person at a minimum distance from the hazardous point This distance is required to prevent a person or...

Page 43: ...each or approach speed of the person Resolution detection capability of the safety laser scanner Type of approach orthogonal Parameters specified based on the application NOTE Additional information i...

Page 44: ...S Figure 32 Stationary application in vertical operation for access protection Important information DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body...

Page 45: ...y reflective surfaces in the protective field level Increase overrun of the protective field over the opening to be protected by supplement ZR 350 mm 4 3 8 1 Protective field Overview The protective f...

Page 46: ...e Response times page 172 Reach or approach speed of the person Resolution detection capability of the safety laser scanner Type of approach orthogonal Parameters specified based on the application Su...

Page 47: ...ke this calculation and the specifications in these instructions into account when mounting the safety laser scanner 3 Take this calculation and the specifications in these instructions into account w...

Page 48: ...always take supplement ZR into account Supplement ZF for lack of ground clearance This supplement is necessary because generally a person is detected above the foot and so the braking process cannot...

Page 49: ...pplement for lack of ground clearance of the vehicle in millimeters mm ZB supplement for the decreasing braking force of the vehicle from the vehicle documentation in millimeters mm Stopping distance...

Page 50: ...onse time in seconds s see Response times page 172 Vmax maximum speed of the vehicle from the vehicle documentation in millimeters per second mm s If you define a number of monitoring cases with diffe...

Page 51: ...nce of the vehicle in millimeters mm NOTE In many cases the safety laser scanner is mounted in the center of the vehicle If this is not the case you must define the protective field asymmetrically Mak...

Page 52: ...cks Safety requirements Part 2 Use in narrow aisles DGUV Regulation 68 formerly BGV D27 Work Safety Regulations for Industrial Trucks German Social Accident Insurance DGUV VDMA Guideline Floors for th...

Page 53: ...a maximum of 2 5 km h or to a standstill before moving out of the narrow aisle or to the end position of a dead end When the industrial truck moves into the narrow aisle the protective field must be...

Page 54: ...sle varies and the industrial truck makes yawing movements During commissioning a test object in accordance with DIN 15185 2 must be used in driving tests to ensure that the protective field is adequa...

Page 55: ...mounted at the very front of the industrial truck this offset must also be taken into account for the protective field length LSLS maximum distance from the mounting position of the safety laser scan...

Page 56: ...supplement for reflection related measurement errors TZ tolerance zone of the safety laser scanner SL protective field length Assumed values SA 3850 mm 6 TZ 100 mm device with max protective field ran...

Page 57: ...ed meas urement error ZR if a reference target is nearby distance of retro reflector from protective field 6 m Prerequisites Collision protection field are used exclusively in narrow aisles Industrial...

Page 58: ...ty laser scanners are mounted at the same height on all industrial trucks a reference target is mounted on each industrial truck for each scan plane The reference target is mounted on a flat surface p...

Page 59: ...field must be long enough to bring both industrial trucks to a standstill under all conditions before they or their loads touch each other Calculation of the length of the collision protection field L...

Page 60: ...width of the reference target In the case of several reference targets Width across all reference targets i e from the left edge of the left reference target to the right edge of the right reference t...

Page 61: ...for safety related devices even if it can be tolerated for non safety related devices To avoid electromagnetic interference as much as possible a uniform grounding con cept is required for the entire...

Page 62: ...USB 2 0 mini B standard female connector The USB connection may only be used temporarily and only for configuration and diag nostics More information see Configuration page 85 and see Troubleshooting...

Page 63: ...people are in the hazardous area during or after the reset Internal restart interlock Each safety output of the safety laser scanner is equipped with a configurable internal restart interlock With saf...

Page 64: ...machine operates Figure 42 How the restart interlock works 2 person detected in protective field safety output in OFF state 4 PROJECT PLANNING 64 O P E R A T I N G I N S T R U C T I O N S microScan3...

Page 65: ...expected starting of the machine b Affix the control switch for resetting the restart interlock outside the hazardous area b Make sure that the control switch cannot be activated by a person who is in...

Page 66: ...uter with Safety Designer 30718 30738 microScan3 or Lim ited Broadcast or Directed Broadcast 30718 microScan3 30718 Computer with Safety Designer if in the same subnet or Broadcast if in a different s...

Page 67: ...t Information about the configuration of the safety laser scanner see Configuration page 85 Important information NOTE At www sick com you ll find the latest GSDML file for integrating the safety lase...

Page 68: ...and is therefore safety relevant 1 ms 65535 ms depends on application F_iPar_CRC Checksum of the safety con figuration Is used to check whether the safety relevant settings were changed Only has to be...

Page 69: ...of the safety laser scanner you only have to enter whether you have selected a 6 byte long or 12 byte long process image see Inputs and outputs page 118 You can select the process map based on the fol...

Page 70: ...lling their planned purpose and whether persons are being adequately protected The regular tests of the safety laser scanner must fulfill certain minimum require ments A test object is required for so...

Page 71: ...ry protection Important information DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b...

Page 72: ...or the display Stationary application hazardous area protection access protection hazard ous point protection Interrupt the protective field using the supplied test object and observe whether the mach...

Page 73: ...ases for exam ple check whether the vehicle comes to a stop in time in all of the protective fields b If necessary change the position of the test object so that a thorough check is carried out for ea...

Page 74: ...ctions of travel Are the reference targets unobstructed so that the safety laser scanners of the other industrial trucks have a clear view of them Are the reference targets and the scan planes of the...

Page 75: ...any objects e g cables reflective surfaces in the protective field If one of the points applies the machine should be shut down immediately In this case the machine and the protective device must be...

Page 76: ...iate measures for vibration damping if vibration and shock specifica tions exceed the values and test conditions specified in the data sheet see Data sheet page 165 DANGER Improper work on the product...

Page 77: ...vance b You must take account of the minimum distances calculated for your machine see Assembly page 26 b Mount the safety laser scanner so that crawling beneath climbing over and stand ing behind the...

Page 78: ...even during mount ing if the safety laser scanner is intended to monitor an area of 270 on a corner the safety laser scanner may be mounted rotated by a maximum of 2 5 about the vertical axis b Locati...

Page 79: ...ver plate from the rear left microScan3 PROFINET RJ45 SCRJ right microScan3 PROFINET M12 5 Carefully slide the new system plug into the safety laser scanner at the desired position bottom or rear 6 Sc...

Page 80: ...1 1 2 2 Figure 50 Mounting the safety laser scanner directly 1 Rear M5 threaded hole 2 Side M5 threaded hole b Use either the rear or the side M5 threaded holes for direct mounting see figure 50 page...

Page 81: ...can fulfill its protective function b Use suitable power supply b Use the same earthing method for all devices that are electrically connected to the safety laser scanner b Check that all earthing po...

Page 82: ...086102 XD1 voltage supply page 82 XF1 XF2 2 Ethernet for PROFINET PROFIsafe data out put configuration and diagnos tics page 83 Alternative FE connection page 83 6 3 Pin assignment You will find the p...

Page 83: ...tening torque 3 5 Nm to 5 0 Nm Suitable cable lugs Forked cable lug or ring cable lug Width 10 mm Hole diameter for screw typically 5 2 mm Older system plugs older than roughly September 2019 might no...

Page 84: ...k pin assignment Pin Designation Function 1 TX Send data 2 RX Receive data microScan3 PROFINET M12 On the device side Ethernet and PROFINET are connected via 4 pin D coded M12 female connectors There...

Page 85: ...NOTICE The SQL CE database is not a trustworthy source The installation of untrustworthy sources may pose a safety risk b Only install SQL CE if you have to convert legacy projects 7 2 2 Projects Usin...

Page 86: ...uter to the device later assign a device to the device tile and transfer the configuration to the device 7 2 2 1 Saving verified configuration When you save a project information is saved for each dev...

Page 87: ...cess to the device Device with 3 user groups Table 12 User groups User group Password Authorization Operator Does not need a password anyone can log in as a machine operator May read configuration fro...

Page 88: ...evice against unau thorized access May read configuration from the device May transmit verified and unverified configuration to the device May verify configuration Resetting whole device to fac tory s...

Page 89: ...s The Device catalog tab contains the devices installed in Safety Designer The Device search tab contains the devices found during a device search Approach The devices from the device catalog can be a...

Page 90: ...Open the tile menu and choose Configure The device window opens Complementary information When a device is configured offline for the first time the device selection assistant opens This is where you...

Page 91: ...devices realize an application together by respond ing to one another for example Device information Name identifies the specific device 17 Type code of the safety laser scanner Functional scope of th...

Page 92: ...ion in the device are identical Verification status of the configuration in the project Verification status of the configuration in the device Time synchronization Configured value in the project Conf...

Page 93: ...e read at the following locations Label on the device Display entry in Device info menu at Hardware Safety Designer Overview dialog only with connected device Safety Designer report 1 Figure 60 Functi...

Page 94: ...entively in the device b Enter a PROFINET name unique to the network If you enter a PROFINET name that does not comply with the PROFINET naming rules Safety Designer can convert this name into a chara...

Page 95: ...the project and the values in the device differ you can read the values out from the device and adopt them in the project Alternatively you can transmit values from the project to the device b Click o...

Page 96: ...ding configuration Overview At the left you see the values configured in the project for the device If the device is connected you see the values saved in the device at the right If the values in the...

Page 97: ...ive each device a unique device name Project name The project name is used to identify an entire project The same project name should be chosen for all devices in the project b Enter a project name Ap...

Page 98: ...cation The image is incorporated as a thumbnail Description A description makes it easier to understand an application s context more quickly b Enter a description with a maximum of 1000 characters 7...

Page 99: ...ansmitted to the PLC within the process data Approach 1 In the Active column set the respective check mark The alarm is transmitted to the controller Further topics Alarms page 185 CONFIGURATION 7 802...

Page 100: ...e vehicle as soon as an object is located in the protective field Stationary The position of the safety laser scanner is fixed The safety laser scanner is mounted horizontally for hazardous area prote...

Page 101: ...Parameters for the monitoring plane 2 Parameters for the safety laser scanner The scan plane of a safety laser scanner forms its monitoring plane This dialog is used to define the following parameter...

Page 102: ...y for hazardous point protection the requirement is to detect a hand The typical object resolution is hand 40 mm Reference contour monitoring NOTE If the monitoring plane has a vertical alignment a co...

Page 103: ...se the multiple sampling up to 16 An object must be this many times Table 14 Recommended multiple sampling Application Recommended multiple sampling Stationary application such as horizontal haz ardou...

Page 104: ...ee again after an object detection That means when the field is free again the free field is scanned the same number of times until the safety outputs switch back to the ON state If you activate the A...

Page 105: ...y laser scanner depends on the scan cycle time interfer ence protection and multiple sampling see Response times page 172 In addition to the response time of the safety laser scanner further signal tr...

Page 106: ...d may not be recognized or not recognized in time in case of non observance A higher multiple sampling increases the response time b Make a note of the new response time of the safety laser scanner in...

Page 107: ...4 Create duplicate delete field set and fields 5 Define field type name field configure field In the Fields area you draw the fields in a field set using the tools in the toolbar In the Field set are...

Page 108: ...lculate field Zoom in Zoom out Zoom to area Zoom to work space Show snapshot of the spatial contour Clicking again clears the spatial contour shown Show live spatial contour Paste background image see...

Page 109: ...et containing one field is created 2 Enter a unique name for the field set under Name 3 Add further fields to the field set if necessary Add field 1 Select the field set to which you would like to add...

Page 110: ...t resolution defines the size that an object must be to allow it to be reliably detected Tolerance band A contour has a positive and a negative tolerance band The cut off path goes to the OFF state if...

Page 111: ...fields saved in the file will be shown 3 Select the required field sets and fields 4 Start the import The field sets and fields will be imported Exporting field sets and fields 1 Click on Export fiel...

Page 112: ...itor You can then freely move or rotate the background image in the field editor 7 If necessary click on the Lock position of the image option It is no longer possible to change the background image i...

Page 113: ...s a polar coordinates system b Select Color of the grid The field editor s grid is displayed in the chosen color b Select Color of the drawing surface The field editor s drawing area is displayed in t...

Page 114: ...ne each point individually 7 11 7 Drawing in points that cannot be monitored The area to be monitored is scanned radially 1 For this reason shadows 3 are formed by objects in the room 2 support column...

Page 115: ...red areas may be created The field editor shows the shadowing of the masked area 3 1 Click on the Mask areas tool The tools you can use to draw fields are shown crosshatched 2 Choose a drawing tool 3...

Page 116: ...NOTE If you propose a protective field the proposal does not replace calculation of the minimum distance You must calculate the minimum distance and check whether the size of the proposed protective...

Page 117: ...ion The surrounding contour is used as it is measured Automatic reduction You can specify that the proposed field is drawn smaller than the measured surround ing contour so that the field will be at a...

Page 118: ...r functions restart the device or activate the sleep mode For its output data the safety laser scanner automatically uses the process image that corresponds to the process map chosen as the input sour...

Page 119: ...e communication the safety laser scanner signals to Wait for inputs As soon as the connection has been reestablished and the reintegration has taken place the device automatically switches to the curr...

Page 120: ...e present that do not call up any of the defined subsequent monitoring cases the safety laser scanner switches all safety outputs to the OFF state You can specify the order of the monitoring cases as...

Page 121: ...identify the monitoring cases easily for example right cornering left cornering Sleep mode If you activate this option the safety laser scanner changes to the sleep mode as soon as the input conditio...

Page 122: ...ction onto the cut off path The field is considered a clear warning field If the monitoring case becomes active a safety output in the cut off path is always in the OFF state A non safe output is alwa...

Page 123: ...d records from the source project and import them into the target project see Importing and exporting field sets and fields page 111 7 14 Simulation Overview Figure 76 Simulation 1 Show or hide field...

Page 124: ...the relevant field You can move fields to the foreground or to the background using the context menu right mouse button 7 15 Data output Overview Figure 77 Data output 1 Send mode 2 Data content 3 Ang...

Page 125: ...e beams in the fields of the active monitoring case in which an object was detected Block Application Data State of the inputs and outputs used in the monitoring case table Block Local I Os State of t...

Page 126: ...d safety function and fulfills the requirements in the risk assessment b Check the verification report carefully before confirming verification b If the configuration deviates from the planned safety...

Page 127: ...the configuration is verified the device automatically starts the safety function after switching on the voltage supply If the configuration is not verified the safety laser scanner may not be operate...

Page 128: ...a report You compose the contents of a report individually 1 Select the contents of the report under Settings for reports Safety Designer creates a report with the selected contents Complementary inf...

Page 129: ...us faults if the cause has been rectified Communication with the device is interrupted connections for configuration safety function and data not relating to safety Communication beyond the device is...

Page 130: ...ged user group Reset user group password Authorized client 1 Request the form for resetting your password from SICK support 2 Connect to the device in Safety Designer 3 In the device window under Serv...

Page 131: ...range the settings are ignored 7 19 4 1 Functions and settings Device restart via device display You can specify whether the device can be restarted using the pushbuttons on the display USB If you dea...

Page 132: ...ation at room temperature 10 C to 30 C b Only carry out the optics cover calibration using a new optics cover b Make sure that the entire system is clear of contamination when the adjustment is carrie...

Page 133: ...ctiveness of the protective device may be affected unintentionally b After every change to the machine and changes to the integration or operational and secondary conditions of the safety laser scanne...

Page 134: ...l tests The OFF LED illuminates continually The ON LED is off When first switching on the safety laser scanner the start process can last up to 100 seconds When switching on again the required start t...

Page 135: ...er scanner 3 additional sets are arranged in pairs on the base of the optics cover So the LEDs can also be seen in many cases when it is not possible to see the display e g due to the mounting situati...

Page 136: ...check The test is intended to ensure that the hazardous area is monitored by the protective device and any attempted access to the hazardous area is prevented b Carry out the checks specified in the t...

Page 137: ...n the safety laser scanner 3 additional sets are arranged in pairs on the base of the optics cover So the LEDs can also be seen in many cases when it is not possible to see the display e g due to the...

Page 138: ...ommunication partners b Restart device b Check the configuration of the device O Green PROFINET communi cation is active Green No connection to con trol unit b Check PROFINET names b Check the control...

Page 139: ...any pushbutton to obtain more details about the displayed status informa tion b If there are a number of pages with detailed information this is shown in the top right of the display b Press the arrow...

Page 140: ...F state Left digit the number of safety outputs in the OFF state Right digit the number of configured safety outputs Configuration with restart interlock Protective field is clear reset can take place...

Page 141: ...devices and config urations Tamper protection The safety laser scanner measures no values within the distance meas urement range in an area of at least 90 All safety outputs in the OFF state All devi...

Page 142: ...cted may not be recognized in case of non observance b Make sure that the optical properties of the optics cover are not changed by beading water mist frost or ice formation If necessary remove any re...

Page 143: ...er Further topics Spare parts page 191 Accessories page 193 10 3 Replacing the optics cover If the optics cover is scratched or damaged it must be replaced You can order the replacement optics cover f...

Page 144: ...ics cover according to the following instructions to ensure IP65 leak tightness of the housing b Only use a new optics cover as a replacement b Provide ESD protection when replacing the optics cover N...

Page 145: ...ake sure that the optics cover is clear of dirt and damage How to recommission the safety laser scanner 1 Properly remount the safety laser scanner see Mounting page 76 2 Reconnect all electrical conn...

Page 146: ...ve safety laser scanner 3 Unscrew the fixing screws and remove the defective safety laser scanner 4 Mount the system plug on the new safety laser scanner see Replacing the system plug page 147 5 Mount...

Page 147: ...the safety laser scanner see Configuration page 85 6 Perform commissioning again taking particular care to conduct all of the thorough checks described see Commissioning page 133 10 5 Replacing the sy...

Page 148: ...mmissioning again taking particular care to conduct all of the thorough checks described see Commissioning page 133 Complementary information If a system plug has already been used on a device that ha...

Page 149: ...ed starting of the machine b When any work is taking place use the protective device to secure the machine or to ensure that the machine is not switched on unintentionally NOTE Additional information...

Page 150: ...For example status destination IP address I M Data The Functionality of the device and Functionality of the configuration show whether a configu ration is compatible with the firmware version of a de...

Page 151: ...ty Designer s message history about the individual faults and information about events not shown by the display Fault indication on the display Table 25 Fault types Fault type Brief description Cause...

Page 152: ...ing case b Check the machine s work proc ess b Change the configured switching sequence monitoring N3 Invalid input signal The input signal for switching between monitoring cases received via the netw...

Page 153: ...diagnostics tools are available in the device window Data recorder Event history Message history PROFINET Diagnosis PROFINET Status The following interfaces are suitable for diagnostics USB 2 0 mini...

Page 154: ...k spatial geometry Check where a person can stay or when a person is detected Check input information about the current monitoring case Check why safety outputs have switched Prerequisites Existing co...

Page 155: ...d in a safety related field For each object detection where a safety output switches to the OFF state the safety laser scanner stores the data from 10 scans When the internal memory of the safety lase...

Page 156: ...ormation about the events which have led to a safety output switching to the OFF state Based on the measurement data a probable cause is assigned to each event Object An object was probably detected i...

Page 157: ...table header you can select the columns displayed in the message history Safety Designer shows details about the events in the bottom part of the window ways to solve them are also shown Table 27 Pri...

Page 158: ...from the safety laser scanner When the alarm is sent to the control ler see PROFINET alarms page 99 a check mark is displayed in the Alarm configured column The alarm colors have the following meaning...

Page 159: ...perspective of the safety laser scanner and the output data from the perspective of the safety laser scanner In the upper part the data is divided into bits and bytes In the lower part the bits are di...

Page 160: ...rdance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request 12 DECOMMISSIONING 160 O P E R A T I N G I N S T R U C T I O...

Page 161: ...ull male connec tor copper 4 0 m MICS3 CCAZ40PZ1 MICSX CPNNZZZZ1 Bottom MICS3 CCAZ40PZ1P01 5 5 m MICS3 CCAZ55PZ1 Bottom MICS3 CCAZ55PZ1P01 9 0 m MICS3 CCAZ90PZ1 Bottom MICS3 CCAZ90PZ1P01 Pro PROFINET...

Page 162: ...and new functions 1 0 0 First released version including the following functions Option to adjust the settings for multiple sampling after switching between monitoring cases Data output via UDP and TC...

Page 163: ...le sampling after object detection can be con figured Interfaces and selected functions can be activated or deacti vated New Always ON NON safe function in monitoring case tables Table 33 Functional s...

Page 164: ...ption to adjust the settings for multiple sampling after switching between monitoring cases Data output via UDP and TCP IP measurement data field interruption application data process information 1 1...

Page 165: ...range page 173 Devices with a max protec tive field range of 5 5 m 5 5 m details see Sensing range page 173 Devices with a max protec tive field range of 9 0 m 9 0 m details see Sensing range page 173...

Page 166: ...ces with a max protective field range of 9 0 m Scan cycle time 40 ms 0 125 Scan cycle time 50 ms 0 1 Response time Devices with a max protec tive field range of 4 0 m 95 ms details see Response times...

Page 167: ...field Safety related parameters Table 39 Safety related parameters microScan3 Core PROFINET microScan3 Pro PROFINET Type Type 3 IEC 61496 Safety integrity level SIL 2 IEC 61508 SIL claim limit SILCL 2...

Page 168: ...female connector 4 pin D coded Supported protocol versions PROFINET specification V2 3 PROFIsafe profile in accordance with specification V2 4 PROFIsafe profile in accordance with specification V2 6 1...

Page 169: ...mode Typ 0 29 A Current consumption for 24 V devices with SCRJ connection Operation 0 45 A typ 0 35 A Sleep mode Typ 0 35 A Current consumption for 24 V devices with M12 connection Operation 0 45 A ty...

Page 170: ...bient data Table 43 Ambient data microScan3 Core PROFINET microScan3 Pro PROFINET Enclosure rating 1 IP65 IEC 60529 IP 65 IEC 60529 Ambient light immunity 40 klx 2 Ambient operating tempera ture 10 C...

Page 171: ...on 4 In direct mounting Miscellaneous data Table 44 Miscellaneous data microScan3 Core PROFINET microScan3 Pro PROFINET Wavelength 845 nm Detectable remission 1 8 several 1000 1 8 to several 1 000 Max...

Page 172: ...ase of non compliance it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner In addition to the protective device s response time further signal tr...

Page 173: ...field range depends on the variant on the set scan cycle time and on the set object resolution Table 46 Protective field range devices with a max protective field range of 4 0 m Resolution Scan cycle...

Page 174: ...rotective field range The requirements for size and remission of objects to be detected are illustrated in the following graphs as a function of the desired scanning range 5 10 20 50 D m d mm 1000 500...

Page 175: ...devices with a max protective field range of 9 0 m d Required minimum size of the object in mm D Scanning range in m 2 Scan cycle time 40 ms 3 Scan cycle time 50 ms TECHNICAL DATA 13 8021219 1ELL 202...

Page 176: ...m and devices with max protective field range of 5 5 m R Required minimum remission in D Range in m 1 Black shoe leather 2 Matt black paint 3 Gray cardboard 4 Writing paper 5 White plaster 6 Reflecto...

Page 177: ...300 13 6 Data exchange in the network 13 6 1 Process images in detail 13 6 1 1 Available data 13 6 1 1 1 Input of the device output of the control Table 49 Input of the device output of the control Na...

Page 178: ...ith the cor responding number in monitoring case table 4 0 invalid Safety relevant parameter 1 254 num ber of the moni toring case StopAlarmDetection Additional func tion BOOL Stop Event history 0 eve...

Page 179: ...finition Values Safety implica tion ApplicationError Diagnostics BOOL Application error Signals whether an application error is present causing the safety function to be paused To resolve this rectify...

Page 180: ...i ous error is present causing the safety func tion to be paused To resolve this rectify the cause of the error and then restart the device 0 no device error Parameter with out safety impli cation 1 d...

Page 181: ...OOL Reset required Cut off path 02 08 Signals whether the device is waiting for a reset signal to switch the respective safety related cut off path to the ON state 1 0 reset not required Parameter wit...

Page 182: ...feCutOffPath08 Additional func tion BOOL Status of the safety related cut off path 02 08 Not safety related Signals the status of the relevant safety related cut off path 1 0 safety related cut off pa...

Page 183: ...ringCaseNoTable3 10 CurrentMonitoringCaseNoTable4 11 Reserved DeviceError Applicatio nError 1 Cut off paths 5 to 8 are only available for the Pro performance package Table 53 Non safety related PROFIN...

Page 184: ...safeCu tOffPath06 NonsafeCu tOffPath05 NonsafeCu tOffPath04 NonsafeCu tOffPath03 NonsafeCu tOffPath02 NonsafeCu tOffPath01 3 1 ResetRequir edCutOff Path08 ResetRequir edCutOff Path07 ResetRequir edCut...

Page 185: ...ty program 72 Error Device specific or unspecified diagnostic message 75 Error iParameter inconsistent F_iPar_CRC error b Check the set F_iPar_CRC b Process image without checking the F_iPar_CRC 76 Er...

Page 186: ...revision level of the device is output as a five digit number without separating dots To convert the revision level to the normal notation 1 Insert a dot after the first and third digits 2 Remove lead...

Page 187: ...r_CRC I M data set 5 IM_Annotation Manufacturer s information on the network components used OrderID Vendor_ID IM_Serial_Number IM_Hardware_Revision IM_SWRevision 13 7 Dimensional drawings 111 1 132 8...

Page 188: ...5 200 M5 7 5 85 44 12 150 8 111 1 47 1 63 6 40 1 25 25 22 36 1 52 6 173 7 132 Figure 100 Dimensional drawing devices with M12 connection All dimensions in mm 1 Mirror rotational axis 2 Scan plane 3 Re...

Page 189: ...9 0 m Rear MICS3 ACAZ90PZ1P03 1102624 PROFINET PROFIsafe SCRJ for push pull male connector optical fibers 4 0 m Bottom MICS3 ACAZ40LZ1P01 1100384 PROFINET PROFIsafe SCRJ for push pull male connector...

Page 190: ...tical fibers 5 5 m Bottom MICS3 CCAZ55LZ1P01 1100400 PROFINET PROFIsafe SCRJ for push pull male connector optical fibers 9 0 m Bottom MICS3 CCAZ90LZ1P01 1100402 PROFINET PROFIsafe M12 4 pin D coded 4...

Page 191: ...ABAZ40PZ1 1100403 microScan3 Core PROFINET 1100406 M12 4 pin D coded 5 5 m MICS3 ABAZ55PZ1 1100405 microScan3 Core PROFINET 1100408 M12 4 pin D coded 9 0 m MICS3 ABAZ90PZ1 1100407 microScan3 Pro PROFI...

Page 192: ...2087905 microScan3 PROFINET 1100384 1100386 1100388 1100398 1100400 1100402 SCRJ for push pull male con nector optical fibers MICSX CLNNZZZZ1 2106404 microScan3 PROFINET 1100404 1100406 1100408 10927...

Page 193: ...ing kit 2102289 16 2 Alignment aid Table 65 Alignment aid ordering information Part Type code Part number Alignment aid 2101720 16 3 Cleaning agent Table 66 Cleaning agent ordering information Part Pa...

Page 194: ...chment for M12 plug connector 2081618 Table 71 Adapter Part Part number Push pull adapter for voltage supply 2098095 16 ACCESSORIES 194 O P E R A T I N G I N S T R U C T I O N S microScan3 PROFINET 80...

Page 195: ...eparate channels are used to do this Depending on the device a control input can be realized as a static control input or a dynamic control input Dangerous state A dangerous state is a status of the m...

Page 196: ...hour PL Performance level ISO 13849 PROFINET PROFINET Process Field Protocol is an Ethernet based network used in industrial automation With PROFIsafe PROFINET is also suitable for safety oriented da...

Page 197: ...ng to the sensor s response and supply of the switch off signal to the protective devi ce s interface for example OFF state of the OSSD pair Restart interlock The restart interlock prevents the machin...

Page 198: ...otective device The diameter of the test rod is the same as the resolution of the active opto electronic protective device Warning field The warning field monitors larger areas than the protective fie...

Page 199: ...ifications stated in the EU declaration of conformity have been used as a basis for this 18 2 Note on standards Standards are specified in the information provided by SICK The table shows regional sta...

Page 200: ...dditional mechanical protective measures fitted and secured against manipulation which prevent reaching below above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the machi...

Page 201: ...feHDDM functionality In many cases you can use the following examples as a guide NOTE You must comply with the standard ISO 13855 when choosing the mounting method Mount several safety laser scanners...

Page 202: ...d and mounting the lower safety laser scanner with the optics cover facing upward Mount several safety laser scanners crosswise If you tilt opposite safety laser scanners with respect to one another b...

Page 203: ...rd In any event ensure that the protective field is at the right height so that crawling beneath and climbing over are prevented and so that the set resolution matches the mounting height 2 Figure 106...

Page 204: ...ening edge of the protected opening reference contour 32 25 Stationary application with horizontal scan plane for hazardous area protection 34 26 Protection against reaching over when mounted low dime...

Page 205: ...PROFINET 94 62 Identification and maintenance function in PROFINET 95 63 Identification 97 64 PROFINET alarms 99 65 Application 100 66 Monitoring plane 101 67 Reference contour field 105 68 Field edit...

Page 206: ...with SCRJ connection 188 100 Dimensional drawing devices with M12 connection 188 101 Mounting 2 safety laser scanners with the optics cover facing upward 201 102 Mounting 2 safety laser scanners with...

Page 207: ...5 devices with a max protective field range of 4 0 m and devices with max protective field range of 5 5 m 162 30 Functional scope of the microScan3 Core PROFINET RJ45 devices with a max protective fie...

Page 208: ...of the control 184 57 Available alarms degree of difficulty need for maintenance 185 58 I M data available 186 59 Order data for microScan3 Core PROFINET 189 60 Ordering information microScan3 Pro PRO...

Page 209: ...LIST OF TABLES 20 8021219 1ELL 2022 01 21 SICK O P E R A T I N G I N S T R U C T I O N S microScan3 PROFINET 209 Subject to change without notice...

Page 210: ...20 LIST OF TABLES 210 O P E R A T I N G I N S T R U C T I O N S microScan3 PROFINET 8021219 1ELL 2022 01 21 SICK Subject to change without notice...

Page 211: ...LIST OF TABLES 20 8021219 1ELL 2022 01 21 SICK O P E R A T I N G I N S T R U C T I O N S microScan3 PROFINET 211 Subject to change without notice...

Page 212: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E...

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