SICK M4000 Advanced Operating Instructions Manual Download

Page: 140 / 152

Chapter

Operating Instructions

M4000 Adv., Adv. A/P, Area

140

8010797/YT72/2016-02-19

Subject to change without notice

Ordering information

Part

Part number

Muting lamps

for connection to UE403

Version with incandescent lamp, incl. 2 m connecting cable with
M12 plug, mounting bracket and mounting kit

2033116

Version with incandescent lamp, incl. 10 m connecting cable with
M12 plug, mounting bracket

2033117

Version with LED, incl. 2 m connecting cable with M12 plug,
mounting bracket and mounting kit

2033118

Version with LED, incl. 10 m connecting cable with M12 plug,
mounting bracket

2033119

Muting mechanism components

1 × round steel arm 400 mm
For PU3H column profile and M4000 device profile

incl. 1 × universal bracket

2045506

incl. 2 × universal brackets

2045507

incl. 1 × universal bracket with reflector P250 fitted

2045513

incl. 2 × universal brackets with reflectors P250 fitted

2045512

incl. 1 × universal bracket with sensor WL280P132 fitted and 2 m
connecting cable with M12 plug

2045729

incl. 2 × universal brackets with sensors WL280P132 fitted and
2 m connecting cable with M12 plug

2045730

2 × round steel arm 400 mm
For PU3H column profile and M4000 device profile

incl. 4 × universal brackets (for exit monitoring)

2045508

incl. 2 × universal brackets with sensors WL280P132 mounted and
2 m connection cable with M12 plug and 2 × universal brackets
with reflectors P250 mounted (for exit monitoring)

2060157

Connection cable for PC

For the connection between PC and M4000 or UE403 (2.0 m)

6021195

External laser alignment aid

AR60 1015741
Adapter for M4000 housing

4040006

Accessories included in a standard delivery

CDS (Configuration & Diagnostic Software) on CD

ROM incl. Online

documentation and operating instructions in all available languages

2032314

Sliding nuts for mounting bracket/side bracket, 4 pcs

2017550

Alignment template for integrated laser alignment aid

41)

4040263

41)

Only with devices with integrated laser alignment aid.

Summary of Contents for M4000 Advanced

Page 1: ...O P E R A T I N G I N S T R U C T I O N S M4000 Advanced M4000 Advanced A P and M4000 Area 60 80 Multiple Light Beam Safety Device en ...

Page 2: ...document is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG ...

Page 3: ...e components 14 3 3 Application examples 16 3 3 1 Access protection 16 3 3 2 Access protection on several sides with the aid of deflector mirrors 17 3 4 Controls and status indicators 19 3 4 1 End cap with integrated LED optional only on receiver 19 3 4 2 Status indicators of the sender 20 3 4 3 Status indicators of the receiver or of the M4000 Advanced A P 21 4 Muting 22 4 1 Muting principle 23 4...

Page 4: ...stable sensors 50 6 2 2 Non testable sensors 50 6 3 Time monitoring 51 6 3 1 Concurrence monitoring 51 6 3 2 Monitoring of the total muting time 51 6 3 3 Sensor gap monitoring 52 6 3 4 Belt stop 52 6 3 5 End of muting by ESPE 53 6 3 6 Exit monitoring 53 6 4 Direction detection 55 6 5 Sequence monitoring 55 6 6 Partial blanking 56 6 7 Partial blanking muting changeover 57 6 8 Override 59 6 8 1 Over...

Page 5: ...uring start up 90 9 2 Alignment of the M4000 90 9 2 1 Meaning of the 7Esegment display during alignment 91 9 2 2 Aligning sender and receiver 93 9 2 3 Special aspects of alignment with deflector mirrors 94 9 2 4 Alignment of the M4000 Advanced with integrated laser alignment aid optional 95 9 3 Test notes 100 9 3 1 Pre commissioning test notes 100 9 3 2 Regular inspection of the protective device ...

Page 6: ...127 13 3 8 Pivoting mounting bracket 127 13 3 9 Deflector mirror PNS75E008 128 13 3 10 Deflector mirror PSK45 129 14 Ordering information 130 14 1 M4000 Advanced 130 14 1 1 Delivery 130 14 1 2 Type code 130 14 1 3 Default delivery status 132 14 2 M4000 Advanced A P 132 14 2 1 Delivery 132 14 2 2 Type code 132 14 2 3 Default delivery status 133 14 3 M4000 Area 60 80 134 14 3 1 Delivery 134 14 3 2 T...

Page 7: ...eral M4000 multiple light beam safety devices It also addresses people who integrate the M4000 multiple light beam safety device into a machine initialise its use or who are in charge of servicing and maintaining the device 1 3 Depth of information These operating instructions contain the following information on the M4000 multiple light beam safety device mounting electrical installation commissi...

Page 8: ...e between two neighbouring beams measured from the middle of one beam to the middle of the other SICK Configuration Diagnostic Software software for the configuration and diagnostics of your M4000 multiple light beam safety device External device monitoring Enhanced function interface safe SICK device communication Electro sensitive protective equipment e g M4000 A temporary automatic suppression ...

Page 9: ...describe the status of an LED The LED is constantly illuminated The LED is flashing The LED is off Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action WARNING Warning A warning indicates an actual or potential risk or health hazard They are designed to help you to prevent accidents Read carefully and follow the warning notices Software notes s...

Page 10: ...ve equipment ESPE as defined by IEC 61496E1 and IEC 61496E2 and is therefore allowed for use with controls in category 4 according to EN ISO 13849E1 The preconfiguration of the M4000 multiple light beam safety device is suitable for hazardous area protection access protection The multiple light beam safety devices must be installed such that the hazardous area can only be reached by interrupting t...

Page 11: ...ble safety regula tions and rules The notices in particular the test regulations see Test notes on page 100 of these operating instructions e g on use mounting installation or integration into the existing machine controller must be observed Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore check the effective...

Page 12: ...this device Contact your local SICK representative Information on the individual materials in the M4000 is given in chapter 13 Technical specifications on page 113 2 5 2 Separation of materials WARNING Only appropriately trained personnel are allowed to separate materials Caution is required when dismantling devices There is a risk of injuries Before you send the devices for appropriate recycling ...

Page 13: ...rable application diagnostic output ADO status display with 7Esegment display SDL interface M4000 Advanced muting configurable only with UE403 or sens Control 2 3 or 4 beams scanning range up to 70 m integrated laser alignment aid optional end cap with integrated LED optional M4000 Advanced A P less wiring costs Only one device needs to be connected electrically quick and straightforward alignment...

Page 14: ...luates this message must then bring the dangerous movement to a halt You can secure two sides of a hazardous area by using a deflector mirror with two deflec tor mirrors you can secure three sides see chapter 3 3 2 Access protection on several sides with the aid of deflector mirrors on page 17ff 3 2 2 Device components Fig 1 Device components of the M4000 Advanced Fig 2 Device components of the M4...

Page 15: ...M4000 Passive must not exceed the maximum permissible scanning range see Technical specifications on page 113ff On active active systems sender unit and receiver unit synchronise automatically by optical means An electrical connection between both components is not required The M4000 is modular in structure All optical and electronic components and assemblies are housed in a slim and torsionally r...

Page 16: ...rights reserved 8010797 YT72 2016 02 19 Subject to change without notice Product description 3 3 Application examples 3 3 1 Access protection Fig 4 Access protection with an M4000 Advanced multiple light beam safety device Fig 5 Access protection with an M4000 Advanced A P multiple light beam safety device ...

Page 17: ...etrating the hazardous area are safely identified by the M4000 The reset button must be fitted outside the hazardous area such that it cannot be ope rated by a person working inside the hazardous area When operating the reset button the operator must have full visual command of the hazardous area The statutory and local rules and regulations must be observed when installing and using the device 3 ...

Page 18: ...ies see page 128f Deflector mirrors reduce the effective scanning range The effective scanning range depends on the number of deflector mirrors in the light path see chapter 5 4 Scanning range on page 42ff You can extend the M4000 Advanced A P multiple light beam safety device with a maxi mum of one deflector mirror Fig 7 Access protection with an M4000 Advanced multiple light beam safety device a...

Page 19: ...7Esegment display is pointing towards the LED display Device symbol M4000 Advanced sender or receiver M4000 Advanced A P or M4000 Area sender or receiver context menu Open device window parameter node General 3 4 1 End cap with integrated LED optional only on receiver The end cap with integrated LED is available only for the receiver of the M4000 Ad vanced and the M4000 Advanced A P The integrated...

Page 20: ...connect the supply voltage to the M4000 for at least 3 seconds If the problem persists replace the unit The device is in the test mode Non coded operation only after switching on Operation with code 1 only after switching on Operation with code 2 only after switching on Other displays All other displays are error messages Please refer to chapter 12 Fault diagnosis on page 105 Fig 11 Status indicat...

Page 21: ...unit Poor alignment to sender Please refer to chapter 9 2 Alignment of the M4000 on page 90 Note In normal operation the display indicates the state The light path is interrupted Muting only with UE403 or sens Control Override only with UE403 or sens Control Operation with blanking only with UE403 or sens Control Operation with large scanning range only after switching on Non coded operation only ...

Page 22: ...t not depend entirely on software signals for instance from a PLC Muting must be removed immediately as soon as the material to be transported no longer blocks the access to the dangerous movement so that the protective device is once more effective The material to be transported must be detected over its entire length i e there must be no interruption in the output signals Mount the control switc...

Page 23: ...to right on a conveyor belt As soon as the muting sensors A1 and A2 are activated the protection provided by the ESPE protective device is muted and the material can move into the hazardous area As soon as the muting sensors are clear again the protection provided by the protective device is re activated 4 1 1 Muting cycle The muting cycle is the defined sequence of all processes that take place d...

Page 24: ...pose the sensor test function of the M4000 multiple light beam safety device must be configured see section 6 2 Sensor test on page 50ff Sensor Type Testable Non testable WT24 WT27 Dark switching Light switching Photoelectric proximity switch WT280 Not possible Light switching WL24 WL27 Dark switching reflector moving on the object Dark switching WL280 Not possible Dark switching WL12 Not possible...

Page 25: ...muting lamp must be clearly visible from all sides of the hazardous area and for the system operator 4 2 Placement of muting sensors WARNING Pay attention to the following notes on the placement of the muting sensors Always position the muting sensors such that only the material is detected and not the means of transport pallet or vehicle Always position the muting sensors such that material can p...

Page 26: ...nly up to a specific distance Objects that are further away than the material to be detected are not detected 4 2 1 Muting with two sensors one sensor pair crossed placement In the example the material moves from left to right or alternatively from right to left As soon as the muting sensors A1 and A2 are activated the protection provided by the pro tective device ESPE is muted The following requi...

Page 27: ...time set s see section 6 3 2 Monitoring of the total muting time on page 51 L2 Distance between the two sensor detection lines sensors activated sensors clear m L3 Length of the material on the conveyor m The material can flow in both directions Place the cross over point for the muting sensors exactly in the path of the ESPE s light beams If this is not possible place the cross over point in the ...

Page 28: ...nsor signal C1 must always be activated before both muting sensors in the first sensor pair e g A1 and A2 are active see section Additional signal C1 on page 49 The following requirements must be met Condition Description C1 A1 A2 Brief to the start of the muting C1 must always be activated before both muting sensors in the first sensor pair e g A1 and A2 are active A1 A2 Muting applies as long as...

Page 29: ...n 13 1 Data sheet on page 115 t Total muting time set s see section 6 3 2 Monitoring of the total muting time on page 51 L2 Distance between the two sensor detection lines sensors activated sensors clear m L3 Length of the material on the conveyor m L4 Maximum distance between C1 and the detection line for A1 A2 m The material can only flow in one direction This placement is suitable for through b...

Page 30: ... the hazardous area As soon as all muting sensors A1 and A2 are actuated the protection provided by the protective device ESPE is bypassed and this situation remains in force until the configured muting hold time 0 5 s 4 s has elapsed or the protective device becomes clear The muting hold time starts as soon as one of the muting sensors becomes clear The following requirements must be met Conditio...

Page 31: ...tivated or total muting time set s see section 6 3 2 Monitoring of the total muting time on page 51 L2 Length of the material on the conveyor m Only material flow out of the hazardous area is possible Position the two muting sensors at the side of the hazardous area This placement is suitable for through beam photoelectric switches and photoelectric reflex switches Avoid mutual interference betwee...

Page 32: ...protective device ESPE is bypassed and this situation remains in force until the muting hold time configured 0 5 s 4 s has elapsed or the protective device becomes clear The muting hold time starts as soon as one of the muting sensors becomes clear The muting sensor additional signal C1 muss always be activated before the muting sensors A1 and A2 see section Additional signal C1 on page 49 The fol...

Page 33: ...n 6 3 2 Monitoring of the total muting time on page 51 L2 Length of the material on the conveyor m L3 Maximum distance between C1 and the detection line of the sensor which is closest to the ESPE m Only material flow out of the hazardous area is possible Position the two muting sensors at the side of the hazardous area This placement is suitable for through beam photoelectric switches and photoele...

Page 34: ...uted until one of the sensors in the muting sensor pair B1 B2 is clear again The following requirements must be met Condition Description A1 A2 or B1 B2 Brief to the start of the muting The first sensor pair is acti vated as a function of the direction of transport of the material A1 A2 B1 B2 Brief for accepting the muting condition B1 B2 or A1 A2 Muting applies as long as this condition is met Th...

Page 35: ...uting time on page 51 L2 Distance between the outer sensors placement symmetrical in relation the ESPE s light beams m L3 Length of the material on the conveyor m The material can flow in both directions The direction can also be defined as fixed Using the additional signal C1 The signal C1 must always be activated before both muting sensors in the first sensor pair e g A1 and A2 are active see se...

Page 36: ...ection remains muted until the muting sensor pair B1 B2 is clear again The following requirements must be met Condition Description A1 A2 or B1 B2 Brief to the start of the muting The first sensor pair is acti vated as a function of the direction of transport of the material A1 A2 B1 B2 Brief for accepting the muting condition B1 B2 or A1 A2 Muting applies as long as this condition is met The seco...

Page 37: ...rections With the parallel placement the width of the object allowed is also checked due to the position of the muting sensors The objects must always fit in an identical width to suit the muting sensors The direction can also be defined as fixed Using the additional signal C1 The signal C1 must always be activated before both muting sensors in the first sensor pair e g A1 and A2 are active see se...

Page 38: ...lable to provide assistance if required When starting to configure the device you may save an application name with a maximum of 22 characters Use this function as a memory jog e g to describe the application of the current device configuration Device symbol M4000 Advanced sender or receiver M4000 Advanced A P or M4000 Area sender or receiver context menu Open device window parameter node General ...

Page 39: ... in chapter 8 5 Reset button on page 87 Device symbol M4000 Advanced receiver M4000 Advanced A P or M4000 Area receiver context menu Open device window parameter node General You can indicate the status Reset required using a signal lamp The M4000 has a dedi cated output for this purpose The electrical connection of the signal lamp is described in chapter Connection of a Reset required signal lamp...

Page 40: ...ity to each other must be operated with different beam codings code 1 or code 2 If this precaution is neglected the system may be impaired in its protective function by the beams from the neighbouring system and so change to the unsafe state This would mean that the operator is at risk Beam coding increases the availability of the protected machine Beam coding also enhances the resistance to optic...

Page 41: ... status Signals the status Override only M4000 Advanced and M4000 Advanced A P in conjunction with UE403 or sens Control device The electrical connection of a PLC to the application diagnostic output is described in chapter 8 6 Application diagnostic output ADO on page 88 When you connect the application diagnostic output as an alarm signal for contamina tion OWS or for the OSSD status then during...

Page 42: ...he multiple light beam safety device may not switch to green If the scanning range is set too large the multiple light beam safety device may mal function due to reflections This would mean that the operator is at risk Additional front screens SICK accessories see page 136 reduce the effective scanning range Deflector mirrors see page 128f reduce the effective scanning range It is dependent on the...

Page 43: ...ara meter node General Number of deflections per beam Number of additional front screens M4000 Advanced with short scanning range M4000 Advanced with long scanning range Without 0 5 20 0 m 9 0 70 0 m 1 0 5 18 4 m 9 0 64 4 m None 2 0 5 16 9 m 9 0 59 2 m Without 0 5 18 0 m 9 0 63 0 m 1 0 5 16 5 m 9 0 57 9 m 1 2 0 5 15 1 m 9 0 53 2 m Without 0 5 16 0 m 9 0 56 0 m 1 0 5 14 7 m 9 0 51 5 m 2 2 0 5 13 5 ...

Page 44: ...14 5 Deflector mirrors and mirror columns on page 138 Low scanning range Fibre optic deflection M4000 Passive with fibre optic deflection High scanning range Device symbol M4000 Advanced A P context menu Open device window parameter node General The maximum effective scanning range is dependent here on the number of deflections between the M4000 Advanced A P and the M4000 Passive and the number of...

Page 45: ... Number of additional front screens M4000 Area 60 with short scanning range M4000 Area 60 with long scanning range Without 0 5 6 0 m 5 0 19 0 m 1 0 5 5 5 m 5 0 17 4 m 2 0 5 5 0 m 5 0 15 9 m M4000 Area 80 You can set the M4000 Area 80 multiple light beam safety device to two different scan ning ranges The effective scanning range is dependent here upon the dimension of the light path between sender...

Page 46: ...ernal device monitoring has trig gered are dependent on the type of error present and the configuration of the internal restart interlock in the M4000 see Tab 19 Device status after the external device monitoring has triggered Internal restart interlock of the M4000 Signal on the EDM input Display of the 7Gsegment display Display of the diagnostics LED Operational status Perma nently 0 V Red Outpu...

Page 47: ...er switches to red i e the output signal switching devices OSSDs are deactivated M4000 sender and receiver are self testing You only need to configure the function of the sender test if this is necessary for an older existing application To be able to perform a sender test the option Enable sender test must be active a means of controlling the test input must be available Device symbol M4000 Advan...

Page 48: ...ction of the device When making configuration changes please always use the password hierar chy provided by SICK to ensure that only authorised persons make changes to the configu ration The SICK service team is available to provide assistance if required 6 1 Number of muting sensors To realise muting two to four sensors can be connected The number of sensors is defined by the geometry of the obje...

Page 49: ... To activate muting a LOW HIGH signal change must occur on input C1 before both mu ting sensors in the first sensor pair e g A1 and A2 are active If this is not the case then muting is not initiated If muting has been initiated then a HIGH LOW signal change must then occur on input C1 If this is not the case muting cannot be initiated again If you activate the additional signal C1 the direction de...

Page 50: ... and does not affect the muting function Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Sensor configuration 6 2 1 Testable sensors Testable sensors provide a continuous check on their correct function Testable sensors must meet the following technical requirements Tests must be possible in the activated state when material activates the ...

Page 51: ...muting time the maximum duration of the muting is limited Exit monitoring function deactivated Total muting time 10 to 300 seconds Exit monitoring function activated Total muting time 10 seconds to 8 hours The muting is brought to an end at the latest at the end of the total muting time Monitoring of the total muting time is also active during partial blanking see section 6 6 on page 56 WARNING Co...

Page 52: ... can be stopped using the Belt stop function and a belt stop signal Monitoring of the total muting time Concurrence monitoring Muting hold time 3 seconds after the belt stop the system starts to monitor the active muting sensors When the conveyor belt is restarted muting is continued if the muting condition is still valid stopped if the muting condition was invalid If the belt stop function is con...

Page 53: ...Fig 28 Material and means of transport must be detected by the muting sensors or the ESPE over their entire length There must not be any detectable gaps as otherwise muting will be brought to an end prematurely If the ESPE does not always accurately detect the end of muting due to irregularities of the material or means of transport plant availability can be increased by configuring a muting end d...

Page 54: ...on shortens the duration of muting to the time at which the ESPE light path becomes clear again In this way you will achieve a shorter muting time and at the same time a higher level of safety If the ESPE does not always accurately detect the end of muting due to irregularities of the material or means of transport plant availability can be increased by configuring a muting end delay of up to 1000...

Page 55: ...rameter node Muting configuration 6 5 Sequence monitoring If Sequence monitoring is activated the sensors must be triggered and cleared again in a specific sequence The material must completely pass the protective device to ensure that a muting error does not occur The direction can be additionally defined by the configura tion of the Direction detection The table shows the exact conditions as a f...

Page 56: ...object height The rest of the light beams remain active an interruption to the light beams in the active area always results in the shutdown of the OSSDs The area to be blanked is configured by entering the start of the blanking see Fig 32 first beam adjacent to display or first beam remote from display and the number of blanked beams Even if partial blanking is configured the active light beams c...

Page 57: ...eader that generates the signal C1 necessary for the changeover In the example the changeover between the partial blanking and muting functions is per formed using a bar code reader The different material heights are classified and saved using bar codes The bar code reader classifies the material and generates the change over signal C1 over a separate output as required If the bar code reader dete...

Page 58: ...ase the partial blanking function is initiated on the activation of the sensors in the first sensor pair If muting has been initiated then a HIGH LOW signal change must then occur on input C1 If this is not the case muting cannot be initiated again You will find information on the connection and on the possible combinations for the additional signal C1 in section 6 10 Combinable muting functions a...

Page 59: ... operated switch connects the relay K1 K2 directly to 24 V In this way you overwrite the outputs OSSD1 and OSSD2 WARNING Please pay attention to the following notes on integration The key operated switch must have a positive action resetting device and two switching contacts for K1 and K2 Override is only to be effective using a key operated switch in the manual mode of the machine or plant contro...

Page 60: ...tage failure Override WARNING Please pay attention to the following safety notes for the Override state Install the control switch for override so that the entire hazardous area can be seen when the switch is operated After clearing the system and before actuating the override make sure the plant is in the correct state Check in particular whether the following muting indicators are off end cap wi...

Page 61: ...s have elapsed the system goes back into the Override required state The first time monitor re starts and a further 30 minutes are available to meet both conditions If the second condition is not met completely a completely error free muting cycle has not been completed within 60 minutes the system changes to the lockEout status Monitoring the number of override statuses For safety reasons the num...

Page 62: ...ng Illuminated Muting Flashing Entry from a control switch is expected Override required The Monitoring of the muting mamp function is only available in conjunction with UE403 or with a sens Control device Depending on the national legal situation the monitoring of the external muting lamp may be deactivated with the aid of the CDS The integrated LED on the M4000 multiple light beam safety device ...

Page 63: ...rride combined 5 Additional signal C1 and Belt stop can be optionally connected to M4000 multiple light beam safety device or to the UE403 or sens Control device The Override signal can only be connected to the UE403 or sens Control device Each signal must only be connected once The used connections and functions are configured with the help of the CDS Device symbol M4000 Advanced receiver or M400...

Page 64: ...ice s with the correct minimum distance to the hazardous area Otherwise the safe protection of the M4000 system is not provided Risk of failure to detect Persons who are in the hazardous area but not in the light path between sender and receiver are not detected by the M4000 system It is therefore to be ensured that the hazardous area is fully visible and any dangerous state can only be initiated ...

Page 65: ...e 113 reach or approach speed resolution of the multiple light beam safety device or beam separation other parameters that are stipulated by the standard depending on the application Under the authority of OSHA and ANSI the minimum distance as specified by ANSI B11 19 2003G04 Annex D and Code of Federal Regulations Volume 29 Part 1910 217 h 9 v depends on stopping run down time of the machine or s...

Page 66: ...otective field of an ESPE the supplement C must be determined as per the tables in EN ISO 13855 Here the following always applies CRO reaching over CRT reaching through Example 1 Access protection with two beams for a hazardous point where there is no risk of reaching over C 850 mm Stopping run down time of the machine 290 ms Response time of the light path interruption 30 ms T 290 ms 30 ms 320 ms...

Page 67: ...e final control element Tc Stopping run down time of the control system Tr Response time of the entire protective device after light path interruption Tbm Additional response time allowed for brake monitor to compensate for wear Any additional response times must be accounted for in this calculation Dpf An additional distance added to the overall minimum distance required This value is based on a ...

Page 68: ...esolution of the multiple light beam safety device mm Angle between detection plane and the direction of entry T Time 7 1 2 Minimum distance to reflective surfaces WARNING Maintain the minimum distance from reflective surfaces The light beams from the sender may be deflected by reflective surfaces This can result in failure to identify an object This would mean that the operator is at risk All ref...

Page 69: ...31 D 3 m a mm tan 2 5 1000 D m 43 66 D m 7 2 Steps for mounting the device WARNING Special features to note during mounting Always mount the sender and receiver parallel to one another During mounting ensure that sender and receiver are aligned correctly The optical lens systems of sender and receiver must be located in exact opposition to each other the status indicators must be mounted at the sa...

Page 70: ... understand Affix the information labels such that they are easily visible by the users and opera tors during operation After attaching additional objects and equipment the informa tion labels must not be concealed from view Affix the information label Important Notices to the system in close proximity to sender and receiver When mounting a M4000 with integrated laser alignment aid ensure that the...

Page 71: ...igned after the installation and mounting of the bracket Attach the screws of the Omega bracket with a torque of between 2 and 2 5 Nm Higher torques can damage the bracket lower torques provide inadequate protection against vibration Engage the Omega fixing bracket in its profile rails Additional spacers are used to correctly adjust the bracket in the slot The safety light curtain can be mounted a...

Page 72: ...ivel mount bracket is made of high strength black plastic The bracket is designed such that sender and receiver can still be accurately aligned even after the bracket has been mounted Attach the screws of the swivel mount bracket with a torque of between 2 5 and 3 Nm Higher torques can damage the bracket lower torques provide inadequate protection against vibration Note Fig 43 Composition of the s...

Page 73: ... 73 Subject to change without notice Mounting Mount the bolts marked with to on the operator side of the system to ensure that they remain accessible after mounting The multiple light beam safety device can then also be adjusted later The mounting screw is not included in the delivery Fig 44 Mounting the M4000 with swivel mount bracket Notes ...

Page 74: ...cast zinc ZP 0400 It is enamelled in black The side bracket will be covered by the device after mounting It provides adjustment so that the vertical alignment of sender and receiver can be corrected by 2 5 after mounting Attach the bolts of the side bracket with a torque of between 5 and 6 Nm Higher torques can damage the bracket lower torques provide inadequate protection against vibration Fig 45...

Page 75: ...acket ensure that the bolts marked and remain accessible allowing you later to adjust and lock the multiple light beam safety device in position When mounting the bracket note the distance and the position of the sliding nuts as described in chapter 13 3 Dimensional drawings on page 120f The mounting screw is not included in the delivery Fig 46 Mounting the M4000 with side bracket Notes Sliding nu...

Page 76: ...ting 7 2 4 Mounting with rigid mounting bracket The rigid mounting bracket is a black powder coated bracket without adjustment It is only suitable for mounting surfaces on which it is not necessary to compensate for large mechanical tolerances The alignment of the sender and receiver can be corrected after mounting using only the slots Fig 47 Rigid mounting bracket Part No 7021352 ...

Page 77: ...et ensure that the four bolts marked and remain accessible allowing you later to adjust and lock the multiple light beam safety device in position When mounting the bracket note the distance and the position of the sliding nuts as described in chapter 13 3 Dimensional drawings on page 120f The mounting screw is not included in the delivery Fig 48 Mounting the M4000 with rigid mounting bracket Note...

Page 78: ...de of black anodised aluminium It will be covered by the device after mounting The pivoting mounting bracket provides adjustment for correc ting the horizontal alignment of sender and receiver by 2 0 after mounting Tighten the bolts on the pivoting mounting bracket to a torque of between 5 and 6 Nm Higher torques can damage the bracket lower torques provide inadequate protection against vibration ...

Page 79: ... that the bolts marked and remain accessible allowing you later to adjust and lock the multiple light beam safety device in position When mounting the bracket note the distance and the position of the sliding nuts as described in chapter 13 3 Dimensional drawings on page 120f The mounting screw is not included in the delivery Fig 50 Mounting the M4000 with pivoting mounting bracket Notes Sliding n...

Page 80: ... ensured Connect OSSD1 and OSSD2 separately to the machine controller Ensure that the machine controller processes the two signals separately Prevent the formation of a potential difference between the load and the protective device If you connect loads that are not reverse polarity protected to the OSSDs or the safety outputs you must connect the 0 V connections of these loads and those of the co...

Page 81: ... can cause interference To ensure full electromagnetic compatibility EMC functional earth FE must be connected The external voltage supply of the devices must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60204E1 Suitable power supplies are available as accessories from SICK Siemens type series 6 EP 1 The plug alignment direction of turn in the housing may vary f...

Page 82: ...Purple Device communication EFIB Device communication EFIB 11 Grey pink Reserved Belt stop C1 only in conjunction with UE403 or sens Control device FE Green Functional earth Functional earth For the connection of pin 9 and 10 only use cable with twisted cores e g the SICK con nection cables available as accessories see section 14 7 Accessories on page 139 If the UE403 safety relay is used on the e...

Page 83: ...ed Reserved Reset restart 6 Yellow Reserved External device monitoring EDM 7 White Reserved Application diagnostic output ADO 8 Red blue Reserved Reset required 9 Black Device communication EFIA Device communication EFIA 10 Purple Device communication EFIB Device communication EFIB 11 Grey pink Reserved Reserved FE Green Functional earth Functional earth For the connection of pin 9 and 10 only use...

Page 84: ...4000 Advanced A P 1 24 V DC output voltage supply UE403 2 Device communication EFIA 3 0 V DC voltage supply UE403 4 Device communication EFIB FE Functional earth If the UE403 safety relay is used on the extension connection of the M4000 then only SICK sens Control devices may be connected to pin 9 and pin 10 EFI device communica tion of the system connection Fig 53 Pin assignment extension connect...

Page 85: ...ub 1 Not assigned 2 RxD Pin 3 3 0 V DC voltage supply Pin 5 4 TxD Pin 2 The pin assignment of sender receiver and M4000 Advanced A P is identical After configuration always remove the connecting cable from the configuration connec tion After the configuration of the device has been completed locate the attached protec tion cap to cover the configuration connection Fig 54 Pin assignment configurati...

Page 86: ... the positively guided closing action of both N C contacts k1 k2 when the contact elements K1 K2 reach their de energized position after the protective device has responded 24 V is then applied at the input of the EDM If 24 V is not present after the response of the protective device then one of the contact elements is faulty and the external device monitoring prevents the machine starting up agai...

Page 87: ...utside the hazardous area such that it cannot be operated from inside the hazardous area When operating the reset button the operator must have full visual command of the hazardous area WARNING Device configuration after replacement If you replace a multiple light beam safety device with activated Reset function with a re placement device you must activate the Reset function again via the CDS It i...

Page 88: ...se the application diagnostic output as an alarm signal for Reset required it has a frequency of 1 Hz Only M4000 Advanced and M4000 Advanced A P in conjunction with a UE403 or sens Control device If you connect the application diagnostic output as an alarm signal for muting or over ride status then the application diagnostic output will always signal the alarm with an active HIGH With muting or ov...

Page 89: ...logy for safety systems SICK provides you with an entire range of interface products that were specially developed for interfacing safety products and machines For complex applications the M4000 can be integrated into UE100 sens Control family safety systems In this way the functions of the multiple light beam safety device can be enhanced and corresponding applications realised All variants of th...

Page 90: ...lay Device error See chapter 12 Fault diagnosis on page 105 9 2 Alignment of the M4000 After the multiple light beam safety device has been mounted and connected you must align the sender and receiver precisely in relation to each other Alignment is performed by mechanically adjusting the M4000 components During this process the M4000 is in the alignment mode You can then see when the optimal alig...

Page 91: ...utes without the multiple light beam safety device being interrupted the system automatically deacti vates the alignment mode M4000 Advanced and M4000 Area 60 80 Display Significance during alignment First and last light beam not aligned Only the first light beam is aligned Only the last light beam is aligned All the light beams hit the receiver but the alignment is still slightly off No indicatio...

Page 92: ...gned Only the last light beam is aligned The first light beam is aligned but the alignment is still slightly off All the light beams hit the receiver but the alignment is still slightly off No indication and green LED illuminated The alignment is now true the devices must be locked in this position Fig 60 Illustration of the beam order of the M4000 Advanced A P Tab 38 Indications on the 74segment ...

Page 93: ...00 Area 60 80 first beam of the sender first beam of the receiver when using deflector mirrors centre of the first mirror surface M4000 Advanced A P first beam of the M4000 Advanced A P centre of the first mirror surface for the M4000 Passive with mirror deflection or centre of the first beam for the M4000 Passive with fibre optic deflection Loosen the clamping bolts which hold the multiple light ...

Page 94: ...cidence equals the angle of reflection This means A slight rotation of the mirror results in a change that is twice as large see Fig 61 If the light beam is guided to the receiver using a deflector mirror only part of the origi nal diverging beam is passed on The alignment tolerance will become smaller with each further deflection see Fig 62 Always use an alignment aid when aligning the M4000 Adva...

Page 95: ...aid in conjunction with the indications on the 7Esegment display enables you to precisely adjust and align the multiple light beam safety device The aid comprises a laser per light beam in the receiver as well as a laser deflector mirror and a transparent display screen in the sender The laser alignment aid is activated automatically when the M4000 Advanced is switched on if the light beams are no...

Page 96: ...nts are the same distance from the floor first beam of the sender first beam of the receiver when using deflector mirrors centre of the first mirror surface Loosen the clamping bolts which hold the multiple light beam safety device in place Adhere the alignment template for mirrors to the individual mirror on the mirror pillar that is used to deflect the beam to be aligned If you start the alignme...

Page 97: ... the edges of the sender housing and point upward from the 7Esegment LED display Align the deflector mirror depending on the mirror columns you may need to remove the cover plate first With the aid of three adjusting screws you can finely adjust the individual mirror see Fig 66 The optimal alignment is achieved when the alignment beam is incident in the middle of the rectangular hole in the alignm...

Page 98: ...on as correct alignment is achieved the display screen which can be seen from the exterior illumi nates see Fig 67 Fig 66 Alignment of the deflector mirror to the sender using the laser alignment aid Note Fig 67 Principle of laser deflection in the sender Deflector mirror Fine adjustment is performed with the aid of the three adjusting screws The laser beam is incident in the middle of the hole in...

Page 99: ...ot necessary when aligning other beams Fix the sender in place Align the other beams using the steps described When aligning the second and all further beams it may occur that the laser beams for beams already aligned e g the first beam are no longer incident to the target on the alignment template when this is fitted again This situation has no effect on the accu racy of the overall alignment Usi...

Page 100: ...chine using all selectable operating modes as specified in the checklist in the annex see 15 2 on page 142 Ensure that the operating personnel of the machine protected by the multiple light beam safety device are correctly instructed by qualified safety personnel before being allowed to operate the machine Instructing the operating personnel is the responsibility of the machine owner Annex 15 2 of...

Page 101: ... interlock the yellow LED lights up on the M4000 with activated internal restart interlock Reset required If this is not the case ensure that this condition is reached The test is otherwise meaningless Only M4000 Advanced Completely cover each light beam with a test rod that is not transparent to light at least 30 mm diameter at the following positions immediately in front of the sender in the mid...

Page 102: ...eiver This must produce the following result On the receiver for the related multiple light beam safety device only the red LED is allowed to illuminate and not the green or yellow LED and as long as the light beam is interrupted it must not be possible to initiate the danger ous state Further tests Check the protective device for damage or wear particularly the mounting the electrical connection ...

Page 103: ...t restart interlock Scanning range Application diagnostic output ADO Sender test You will find more detailed information on the individual functions in chapter 5 Configurable functions on page 38ff 10 2 Preparation of the configuration How to prepare the configuration Make sure that the multiple light beam safety device has been correctly mounted and that the electrical connections are correct and...

Page 104: ...t use abrasive cleaning agents Static charges cause dust particles to be attracted to the front screen You can prevent this effect by using the antistatic plastic cleaner SICK Part No 5600006 and the SICK lens cloth SICK Part No 4003353 How to clean the front screen Use a clean and soft brush to remove dust from the front screen Now wipe the front screen with a clean and damp cloth After cleaning ...

Page 105: ...m a complete function test as per section 9 3 Test notes The lockGout status In case of certain faults or an erroneous configuration the system can go into the lockEout status The 7Esegment display on the multiple light beam safety device then indicates or a defined error message see Tab 41 First check whether the lockEout status is still present after switching off and on the M4000 e g by disconn...

Page 106: ...ossible cause Remedying the error Sender Yellow LED fails to light up No operating voltage or voltage too low Check the voltage supply and activate if necessary Receiver or M4000 Advanced A P Orange LED illuminated Received signal is weak Check the alignment of sender and receiver or of the M4000 Advanced A P and the M4000 Passive Check the front screen dirt and clean if necessary Yellow LED flash...

Page 107: ...does not go off Check the configuration of the system using the CDS Configuration Diagnostic Software Re transfer the corrected configuration to the system or EDM error see also page 46 Check the contactors and their wiring eliminate any wiring errors if necessary If is displayed switch the device off and back on again Reset button fault Check the reset button for correct function The button may b...

Page 108: ...n for at least 3 seconds If the error continues to occur Check whether the signals Override C1 belt stop on the UE403 or sens Control device or C1 belt stop on the ESPE are connected correctly but not configured 7 Invalid configuration of Reset or Reset Override signal combined Switch the device off and back on again for at least 3 seconds If the error continues to occur Check whether the Reset or...

Page 109: ...it at output signal switching device 2 Switch the device off and back on again for at least 3 seconds If the error continues to occur Check the wiring for short circuit to 24 V Short circuit at output signal switching device 2 Switch the device off and back on again for at least 3 seconds If the error continues to occur Check the wiring for short circuit to 0 V Short circuit between output signal ...

Page 110: ...e 113 the cable lengths must not be exceeded 8 Fault of a device connected via EFI Wait a few seconds Invalid input signals could still be present on the external UE403 or sens Control device If the error continues to occur Check the sensors signals connected to the external device Check whether the sensor test is configured correctly Check the connections to the external devices If necessary repl...

Page 111: ... is displayed Check the muting sensors If necessary replace them Check whether the system is working correctly whether the transport device is functioning correctly and whether the muting sensors are correctly positioned 8 Sensor gap monitoring error If override is configured Override required is displayed Check whether the sensor gap monitoring is configured correctly and whether the gaps in the ...

Page 112: ... features You can read the event history for the last four muting signal events from the system using the CDS The event history depicts the signal trace prior to the triggering of the protective device In this way you can trace errors in the muting process if the system was no longer connected to the PC when the errors occurred The event history for the M4000 can be retrieved until it is switched ...

Page 113: ...us failure per hour M4000 Advanced 6 6 10 9 M4000 Advanced A P 6 6 10 9 M4000 Area 60 80 14 10 9 TM mission time 20 years EN ISO 13849 Safe state in case of an error At least one OSSD is in the LOW state Number of beams type dependent M4000 Advanced 2 12 M4000 Advanced A P 2 4 Length of the monitored area depending on type M4000 Area 60 300 mm 1800 mm M4000 Area 80 600 mm 1800 mm Beam separation t...

Page 114: ...eiver before ready 10 s Sender Test input Input voltage 16 HIGH active 11 V 24 V 30 V Input current HIGH 7 mA 10 mA 20 mA Switching voltage LOW inactive 30 V 0 V 5 V Input current LOW 16 3 5 mA 0 mA 0 5 mA Response time to test Depending on the number of beams maximum 150 ms Wavelength of sender 15 Near infrared NIR invisible 17 10 On the utilisation of this protective field width it must be expec...

Page 115: ...ed 11 ms Coded 17 ms Additional response time when using the safe SICK device communication EFI 4 ms Switch off time 100 ms Power up delay 6 5 resp time Switching voltage 19 20 HIGH active Ueff VS 2 25 V 24 V VS Switching voltage LOW inactive 0 V 0 V 2 V Switching current 0 mA 500 mA Leakage current 21 0 25 mA Load capacity 2 2 µF Switching sequence Depending on load inductance Load inductance 22 ...

Page 116: ...reset button Input voltage 26 HIGH active 11 V 24 V 30 V Input current HIGH 6 mA 10 mA 20 mA Input voltage 26 LOW inactive 30 V 0 V 5 V Input current LOW 2 5 mA 0 mA 0 5 mA Operation time control switch input 200 ms Output Reset required PNP semiconductors short circuit protected 27 24 V lamp output 4 W 0 2 A Switching voltage HIGH active 15 V 24 V 28 8 V Switching voltage LOW inactive High resist...

Page 117: ...t Near infrared NIR invisible 30 Alignment laser optional 31 Laser class 2 Complies with IEC 60825E1 2007 and 21 CFR 1040 10 and 1040 11 with the exception of the deviations as per Laser Notice No 50 June 24 2007 Optical power output 1 mW Wavelength 630 nm 680 nm visible red light Weight type dependent See section 13 2 Table of weights on page 119ff Operating data Connection Hirschmann plug M26 11...

Page 118: ...aximum Environmental data materials Housing Aluminium alloy ALMGSI 0 5 powder coated Front screen Polycarbonate scratch resistant coating End caps Polyamide 6 6 CF30 Packaging Corrugated cardboard with polyethylene inlays Circuit boards Glass fibre reinforced epoxy resin with flame retarding agent TBBPA M4000 Passive Housing cross section 52 mm 55 5 mm Weight type dependent See section 13 2 Table ...

Page 119: ...40 0822 4795 13 2 2 M4000 Passive For number of beams Deflector unit Part number Type code Weight g Mirror deflection 1027906 PSD01 1501 1500 2 Fibre optic deflection 1027907 PSD01 2501 1760 4 Fibre optic deflection 1027908 PSD02 2301 2920 13 2 3 M4000 Area 60 80 Weight g Length of the monitored area mm Type code M4000 Area 60 M4000 Area 80 300 M40 60A 1290 n u 450 M40 61A 1740 n u 600 M40 62A 219...

Page 120: ...age or M4000 Advanced A P mm 71 2 Laser warning label receiver with integrated alignment aid only 99 8 23 5 L1 L2 S1 S1 14 4 Laser output opening receiver with integrated alignment aid only 25 5 13 55 5 27 5 25 Optional receiver only Design with integrated LED Sliding nut groove for side mounting 14 6 10 5 2 2 3 5 1 Cable socket M26 with crimp contacts for DIN 43651 left and cable plug M12 with ca...

Page 121: ... 600 743 772 220 583 612 400 943 972 3 450 1043 1072 220 803 832 4 300 1043 1072 5 1023 1052 6 1243 1272 7 1462 1491 8 220 1682 1711 M4000 Advanced A P Number of beams Beam separation S1 mm Dimension L1 mm Dimension L2 mm 2 500 643 672 4 300 1043 1072 If you use the M4000 Advanced or the M4000 Advanced A P with optional end cap with integrated LED the dimension L2 of the receiver increases by 25 m...

Page 122: ...7 YT72 2016 02 19 Subject to change without notice Technical specifications 13 3 2 M4000 Passive Fig 70 Dimensional drawing M4000 Passive mm 91 7 L2 52 Sliding nut groove for side mounting 14 6 10 5 2 2 3 5 1 27 5 S1 55 5 M4000 Passive mirror deflection 72 3 14 5 S1 S1 L1 91 7 S1 L2 52 14 5 M4000 Passive fibre4optic deflection L1 ...

Page 123: ...4000 Passive fibre optic deflection For number of beams Beam separation S1 mm Dimension L1 mm Dimension L2 mm 2 500 635 664 4 300 1035 1064 If you use a two beam M4000 Advanced A P then instead of the M4000 Passive you can use one of the following alternatives two deflector mirrors PSK45 see section 13 3 10 Deflector mirror PSK45 on page 129 or one mirror column part number 1041917 see section 14 ...

Page 124: ...nge without notice Technical specifications 13 3 3 M4000 Area 60 80 Fig 71 Dimensional drawing M4000 Area 60 80 receiver sender mirror image mm 71 2 S L1 L2 14 4 55 5 27 5 25 5 Sliding nut groove for side mounting 14 6 10 5 2 2 3 5 1 Cable socket M26 with crimp contacts for DIN 43651 Ca 125 connector range 87 52 52 71 2 S L1 L2 14 4 M4000 Area 60 M4000 Area 80 ...

Page 125: ...cal specifications Length of the monitored area S mm Dimension L1 mm Dimension L2 mm 300 387 416 450 537 566 600 687 716 750 837 866 900 987 1016 1050 1137 1166 1200 1287 1316 1350 1437 1466 1500 1587 1616 1650 1737 1766 1800 1887 1916 13 3 4 Omega bracket Tab 48 Dimensions of the M4000 Area 60 80 dependent of the length of the monitored area Fig 72 Omega bracket mm 49 Part No 2044846 ...

Page 126: ...erved 8010797 YT72 2016 02 19 Subject to change without notice Technical specifications 13 3 5 Swivel mount bracket 13 3 6 Side bracket Fig 73 Dimensional drawing swivel mount bracket mm Fig 74 Dimensional drawing side bracket mm 3 6 12 5 58 8 13 59 100 49 64 14 Part No 2030510 18 15 5 5 6 34 5 9 19 50 Part No 2019506 ...

Page 127: ...erved 127 Subject to change without notice Technical specifications 13 3 7 Rigid mounting bracket 13 3 8 Pivoting mounting bracket Fig 75 Dimensional drawing rigid mounting bracket mm Fig 76 Dimensional drawing pivoting mounting bracket mm 55 1 55 1 44 1 14 12 24 25 5 3 5 8 3 Part No 7021352 40 40 20 30 80 22 5 11 5 11 10 Part No 2017751 ...

Page 128: ...nge is reduced see Tab 14 on page 43 The formation of droplets of heavy contamination can be detrimental to the reflection behaviour Take the necessary organisational measures to avoid the formation of droplets on the deflector mirrors The mounting kit is included in the delivery of the deflector mirror PNS75E008 Fig 77 Dimensional drawing deflector mirror PNS754008 mm Tab 49 Dimensions of the def...

Page 129: ...is not suitable for column mounting When using deflector mirrors the effective scanning range is reduced see Tab 16 on page 44 The formation of droplets of heavy contamination can be detrimental to the reflection behaviour Take the necessary organisational measures to avoid the formation of droplets on the deflector mirrors Fig 78 Dimensional drawing deflector mirror PSK45 mm Notes Fig 79 Mounting...

Page 130: ...are on CDEROM 14 1 2 Type code M4000 Advanced with M26 Hirschmann plug and M12 5 socket 34 Type code Type code Number of beams Beam separation mm Sender Receiver 500 M40S 025003AA0 M40E 025003RB0 2 600 M40S 026003AA0 M40E 026003RB0 220 M40S 032203AA0 M40E 032203RB0 400 M40S 034003AA0 M40E 034003RB0 3 450 M40S 034503AA0 M40E 034503RB0 220 M40S 042203AA0 M40E 042203RB0 4 300 M40S 043003AA0 M40E 0430...

Page 131: ... Sender Receiver 500 M40S 025003AA0 M40E 025023RB0 2 600 M40S 026003AA0 M40E 026023RB0 400 M40S 034003AA0 M40E 034023RB0 3 450 M40S 034503AA0 M40E 034523RB0 4 300 M40S 043003AA0 M40E 043023RB0 M4000 Advanced with M26 Hirschmann plug M12 5 socket 35 integrated alignment aid and end cap with integrated LED 36 Type code Type code Number of beams Beam separation mm Sender Receiver 500 M40S 025013AA0 M...

Page 132: ... 20 m Application diagnostic output ADO Contamination 14 2 M4000 Advanced A P 14 2 1 Delivery M4000 Advanced A P M4000 Passive sender receiver unit 4 sliding nuts for side bracket label Important Information operating instructions on CDEROM CDS Configuration Diagnostic Software on CDEROM deflector unit 4 sliding nuts for side bracket 14 2 2 Type code M4000 Advanced A P with M26 Hirschmann plug and...

Page 133: ...for the device configuration is termed the default delivery status You can accept or change these pre settings see chapter 10 Configuration on page 103 The default delivery status is only applicable for the device types listed in chap ter 14 2 2 Type code on page 132ff Configuration Function M4000 Advanced A P Beam coding Non coded Restart interlock Internal External device monitoring EDM Activate...

Page 134: ...ration Diagnostic Software on CDEROM 14 3 2 Type code M4000 Area 60 with M26 Hirschmann plug Type code Type code Length of the monitored area mm Sender Receiver 300 M40S 60A005AA0 M40E 60A005RA0 450 M40S 61A005AA0 M40E 61A005RA0 600 M40S 62A005AA0 M40E 62A005RA0 750 M40S 63A005AA0 M40E 63A005RA0 900 M40S 64A005AA0 M40E 64A005RA0 1050 M40S 65A005AA0 M40E 65A005RA0 1200 M40S 66A005AA0 M40E 66A005RA0...

Page 135: ...0 M40S 69A105AA0 M40E 69A105RA0 1800 M40S 70A105AA0 M40E 70A105RA0 14 3 3 Default delivery status The pre setting for the device configuration is termed the default delivery status You can accept or change these pre settings see chapter 10 Configuration on page 103 The default delivery status is only applicable for the device types listed in chap ter 14 3 2 Type code on page 134ff Configuration Fu...

Page 136: ... front screen for M4000 including sliding nuts and fixing screws 2 pieces suitable for M40 0422 2033230 Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces suitable for M40 0522 2033231 Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces suitable for M40 0622 2033232 Additional front screen for M4000 including sliding nuts and fixing ...

Page 137: ...00 including sliding nuts and fixing screws 2 pieces suitable for M40 67 2033242 Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces suitable for M40 68 2033243 Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces suitable for M40 69 2033244 Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces suitable fo...

Page 138: ...rror column fully assembled with mirrors Suitable for M40 0430 4Ebeam 300 mm beam separation 1040626 Mirror column fully assembled with mirrors 45 Suitable for M40Z 02500 and M40Z 02501 2Ebeam 500 mm beam separation 1041917 Adjusting plate Suitable for mirror and device columns 4031053 Mirror columns affect the scanning range of the system On this subject see section 5 4 Scanning range on page 42f...

Page 139: ...with Hirschmann cable socket M26 11 FE Socket straight stripped 2 5 m 2022544 Socket straight stripped 5 m 2022545 Socket straight stripped 7 5 m 2022546 Socket straight stripped 10 m 2022547 Socket straight stripped 15 m 2022548 Socket straight stripped 20 m 2022549 Socket straight stripped 30 m 2022550 Connecting cable for M4000 with Hirschmann cable socket M26 11 FE without EFI pin 9 and 10 not...

Page 140: ...versal brackets with reflectors P250 fitted 2045512 incl 1 universal bracket with sensor WL280P132 fitted and 2 m connecting cable with M12 plug 2045729 incl 2 universal brackets with sensors WL280P132 fitted and 2 m connecting cable with M12 plug 2045730 2 round steel arm 400 mm For PU3H column profile and M4000 device profile incl 4 universal brackets for exit monitoring 2045508 incl 2 universal...

Page 141: ...nce with EU directives EU declaration of conformity excerpt The undersigned representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EU directive s including all applicable amendments and that the respective standards and or technical specifica tions are taken as the basis Complete EU declaration of conformity for download www...

Page 142: ...cal protective measures fitted and secured against manipulation which prevent reaching under over or around the ESPE Yes No 7 Has the maximum stopping and or stopping run down time of the machine been measured specified and documented at the machine and or in the machine documentation Yes No 8 Has the ESPE been mounted such that the required minimum distance from the nearest hazardous point has be...

Page 143: ...he M4000 receiver 42 If you no longer have the alignment templates supplied you can make new templates using the master for copying on the next page Separate the alignment templates along the perforated line Pull the protective film off the self adhesive strips on the rear of the alignment templates 42 Only with devices with integrated laser alignment aid Note Fig 80 Illustration of the alignment ...

Page 144: ...alignment templates Copy this page Cut the copied template along the edge and at the line marked Cut out the two targets on the laser alignment aid and the circular opening for the beam optics Fig 81 Alignment templates copying master Laser alignment aid target 80 mm 80 mm Cut line Alignment template for sender Alignment template for mirrors Laser alignment aid target Circular opening for beam opt...

Page 145: ...ing Instructions Chapter 15 M4000 Adv Adv A P Area 8010797 YT72 2016 02 19 SICK AG Industrial Safety Systems Germany All rights reserved 145 Subject to change without notice Annex 15 4 Alignment instructions ...

Page 146: ...rating Instructions M4000 Adv Adv A P Area 146 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 YT72 2016 02 19 Subject to change without notice Annex Fig 82 Alignment instructions copying master ...

Page 147: ...number of deflections per beam and the additional front screens 43 Tab 15 Scanning range of the M4000 Advanced A P to be configured dependent of the deflector unit used 44 Tab 16 Maximum effective scanning range of the M4000 Advanced A P as a function of the number of deflections and the number of additional front screens 44 Tab 17 Scanning range of the M4000 Area 60 as a function of the number of...

Page 148: ...ons of the M4000 Passive dependent on the number of beams 123 Tab 48 Dimensions of the M4000 Area 60 80 dependent of the length of the monitored area 125 Tab 49 Dimensions of the deflector mirror PNS75E008 128 Tab 50 Delivery M4000 Advanced 130 Tab 51 Type codes M4000 Advanced with M26 plug 130 Tab 52 Type codes M4000 Advanced with M26 plug and integrated alignment aid 131 Tab 53 Type codes M4000 ...

Page 149: ...ation of muting 23 Fig 15 Detection of material during muting 25 Fig 16 Minimum distance material detection to the ESPE on muting 25 Fig 17 Principle of operation of sensors with background suppression 26 Fig 18 Muting with two sensors crossed placement 26 Fig 19 Muting with two sensors crossed placement and an additional signal 28 Fig 20 Muting with two sensors serial placement 30 Fig 21 Muting w...

Page 150: ...3 Fig 53 Pin assignment extension connection M12 4 FE 84 Fig 54 Pin assignment configuration connection M8 4 85 Fig 55 Connecting the contact elements to the EDM 86 Fig 56 Connection of the reset button 87 Fig 57 Connection to the application diagnostic output 88 Fig 58 Connection of the sender test button 89 Fig 59 Illustration of the beam order of the M4000 Advanced and the M4000 Area 60 80 91 F...

Page 151: ...l drawing side bracket mm 126 Fig 75 Dimensional drawing rigid mounting bracket mm 127 Fig 76 Dimensional drawing pivoting mounting bracket mm 127 Fig 77 Dimensional drawing deflector mirror PNS75E008 mm 128 Fig 78 Dimensional drawing deflector mirror PSK45 mm 129 Fig 79 Mounting of the deflector mirror PSK45 129 Fig 80 Illustration of the alignment templates 143 Fig 81 Alignment templates copying...

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SICK M4000 Advanced, Operating Instructions Manual

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