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SICK LCUR1-411, Operating Instructions Manual

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Operating instructions 

Chapter 

3

  

LCUR1­411

 

8011281/TF99/2013-02-28 

© SICK AG • Industrial Safety Systems • Germany • All rights reserved 

13

 

Product description 

Pay attention to the setting for the external device monitoring on the replacement of 
LVS and AGS! 

Pay attention to the external or internal setting for the external device monitoring (see 
chapter 5.2 and the C4000 Standard/Advanced operating instructions, chapter “External 
device monitoring”). 

 

3.2

 

Operating principle of the device 

3.2.1

 

Device components 

The LCUR1­411 comprises a robust metal housing with a total of three cable glands for:  

 

the cables for the C4000 sender 

 (

) 

 

the cables for the C4000 receiver 

 (

) 

 

the cables to the machine controller (

). 

You will find a detailed description of the connections in chapter 5 “Electrical installation”. 

 

   Cable gland for C4000 

 

   Cable gland for C4000 

 

  Reserve 

  Reserve 

  Cable gland for machine controller 

 

 

 

WARNING 

Fig.1:  General view 

LCUR1­411 

Summary of Contents for LCUR1-411

Page 1: ...l O P E R A T I N G I N S T R U C T I O N S...

Page 2: ...d by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the le...

Page 3: ...t of LVU200 300 18 4 2 2 Mounting notes on replacement of all other types of ESPE 18 4 3 Mounting the LCUR1 411 20 4 4 Mounting notes for the C4000 21 4 4 1 General notes 21 4 4 2 Mounting notes on th...

Page 4: ...the restart interlock in the C4000 internal restart interlock 52 5 4 2 Implementation of the restart interlock in the machine controller external restart interlock 52 6 Commissioning the system 53 6 1...

Page 5: ...5 Contents 10 Annex 64 10 1 Declarations of conformity 64 10 2 Manufacturer s checklist 71 10 3 Circuit diagram 72 10 4 Terminal diagram 73 10 5 Documentation on replacement 74 10 5 1 Documentation o...

Page 6: ...These operating instructions are addressed to planning engineers developers and the operators of plant and systems which are currently equipped with a SICK safety device of type LVU LVS or AGS and tha...

Page 7: ...nsitive protective equipment e g C4000 Standard Advanced Self monitoring light curtain Light curtain for accident prevention Machine cycle contact Machine cycle contact indicates that a certain point...

Page 8: ...warning notice indicates an actual or potential risk or health hazard They are designed to help you to prevent accidents Read carefully and follow the warning notices Software notes show the location...

Page 9: ...ety light curtain C4000 Advanced safety light curtain With the aid of the LCUR1 411 interface unit older SICK protective devices on machines systems can be replaced with the C4000 Standard Advanced sa...

Page 10: ...ies and also observed The notes in particular the Checklist for the manufacturer see chapter 10 2 in these operating instructions e g on use mounting installation or integration into the machine contr...

Page 11: ...structed in such a way that it adversely affects the environment as little as possible It uses only a minimum of power and natural resources At work always act in an environmentally responsible manner...

Page 12: ...tions PSDI time monitoring PSDI window Start sequence requirements procedure Configure restart interlock correctly The restart interlock must be realised in the higher level control or via the C4000 s...

Page 13: ...C4000 Standard Advanced operating instructions chapter External device monitoring 3 2 Operating principle of the device 3 2 1 Device components The LCUR1 411 comprises a robust metal housing with a t...

Page 14: ...relay relay outputs Terminal block Power supply 24 V DC Fuses LED UE402 A0010S01 illuminates on presence of voltage supply LED K1 on SNE4003K A 111 safety relay illuminates when internal output relay...

Page 15: ...he next larger protective field height must be chosen 3 3 1 Reference list for replacement without blanking Device to be replaced C4000 Standard Resolution 14 mm Scanning range 0 6 m LVU LVU LVS AGS P...

Page 16: ...t with blanking Device to be replaced C4000 Advanced Resolution 14 mm Scanning range 0 6 m LVU LVU LVS AGS Protective field height mm Part number 200 206 300 1028608 300 306 300 450 456 450 450 102860...

Page 17: ...surement of the stopping run down time is available for the machine system as this information is necessary to determine the safety distance If necessary a stopping run down travel measurement must be...

Page 18: ...CUR1 411 in the same place so that the existing cables can continue to be used otherwise mount on the machine A Schematic layout prior to replacement Cable from LVU to the SVU Cable from SVU to the ma...

Page 19: ...0 sender to LCUR1 411 Mounting arrangement for replacement of the AGS types A Schematic layout prior to replacement AGS sender Cable from AGS sender to the machine controller Machine controller Cable...

Page 20: ...9 3 Accessories Remove transport protection foam insert from the housing for the LCUR1 411 and dispose Straps with holes for mounting are attached to the outside of the housing of the LCUR1 411 Dimen...

Page 21: ...eiver Use suitable spacers to set the correct safety distance In case of ESPE to be replaced of type LVS LVU the C4000 sender is mounted on the side where the reflector was located previously see chap...

Page 22: ...t the hazardous point please use existing holes Spacers for setting the correct safety distance Select angle profile of suitable size to suit load and dimensions of C4000 Fixing screw for anti vibrati...

Page 23: ...location at the hazardous point please use existing holes Spacers for setting the correct safety distance Standard rectangular pipe profile select size to suit load and dimensions of the C4000 Provide...

Page 24: ...itable measures For this purpose the following protective measures can be used 1 Use of front screen protection for C4000 sender and receiver see C4000 Standard Advanced operating instructions chapter...

Page 25: ...and on the supply of power with 24 V DC via an external power supply that a correct PE connection is made in the LCUR1 411 interface unit Use cores with adequate basic insulation All cores on the mac...

Page 26: ...is wired for LVU206 1406 on terminal 1 2 and 3 2 Selection 2 terminal assignment on the logic module Do not change Check and wire to suit the old device to be replaced a b c d c d 3 4 1 4 3 3 1 3 3 2...

Page 27: ...same for all device types As supplied the link pk C is connected to 1 2 and pk D to 1 3 Note jumper between terminal 8 and 9 As supplied there is a link between 8 and 9 on the terminal strip to the m...

Page 28: ...NO Contact NO Si 4A T Contact NC Contact NC Contact NC Si 4A T Voltage supply Voltage supply PE Alternative 24 V DC Alternative 24 V DC Si 4A T EFIA EFIB MCC TDC MCC BDC In B2 In B1 Out B2 Out B1 Opm...

Page 29: ...used on operation with 24 V DC must be designed for the connection of devices of protection class III version SELV or PELV Ensure PE connection is made Ensure both in case of the supply of power via...

Page 30: ...he table given below and the circuit diagram Remove the connector on the cable between LVU206 306 and the machine controller Connect the cable from the machine controller to the terminal strip for the...

Page 31: ...emove the connector from the cable between LVU456 1406 and the machine controller Connect the cable from the machine controller to the terminal strip for the LCUR1 411 as per the table given below and...

Page 32: ...he table given below and the circuit diagram The additional cores in the SVU that were connected to terminals 11 or 12 operating mode pre selection top unit are no longer required They must be correct...

Page 33: ...gram Disconnect the cable between LVU450 1400 and the machine controller Connect the cable from the machine controller to the terminal strip on the LCUR1 411 as per the table given below and the circu...

Page 34: ...umented prior to removal of the connector so the machine can be connected as per the table given below and the circuit diagram On use of the external device monitoring in the LVS300 remove link If the...

Page 35: ...fuse Contact NC 9 17 Contact NO 7 12 Normally open circuit with fuse Contact NO 22 13 Contact NO 20 14 Normally open circuit with fuse Contact NO 24 15 Selector switch 14 2 Operating mode switching S...

Page 36: ...original connector must be documented prior to removal of the connector so the machine can be connected as per the table given below and the circuit diagram On use of the external device monitoring in...

Page 37: ...with fuse Contact NC 9 18 Contact NO 7 12 Normally open circuit with fuse Contact NO 22 13 Contact NO 20 14 Normally open circuit with fuse Contact NO 24 15 Selector switch 14 2 Operating mode switch...

Page 38: ...e connector so the machine can be connected as per the table given below and the circuit diagram On use of the external device monitoring in the LVS450 1600 remove link If the external device monitori...

Page 39: ...ed circuit with fuse Contact NC 9 18 Contact NO 7 12 Normally open circuit with fuse Contact NO 22 13 Contact NO 20 14 Normally open circuit with fuse Contact NO 24 15 MCC IN 4 11 Machine contact circ...

Page 40: ...onitoring function is always used on AGS To setup this function also using the LCUR1 411 interface unit the jumper on terminal 8 and 9 on X2 in the LCUR1 411 must be removed and the cables from termin...

Page 41: ...e supply with 24 V Contact NC D3 18 Normally closed circuit with fuse Contact NC D4 17 Contact NO D1 15 Normally open circuit with fuse Contact NO D2 14 Contact NO D5 12 Normally open circuit with fus...

Page 42: ...table given below and the circuit diagram On use of the external device monitoring in the AGS remove jumper The external device monitoring function is always used on AGS To setup this function also u...

Page 43: ...open circuit with fuse Contact NO D6 13 MCC OUT C3 10 Machine contact circuit MCC IN C7 11 Machine contact circuit EDM OUT C3 8 External device monitoring only if used previously EDM IN C4 9 External...

Page 44: ...vice monitoring EDM was used in the past is it allowed to continue to use EDM For this purpose the existing jumper on the LCUR1 411 between terminal 8 and 9 must be removed and the external device mon...

Page 45: ...16 Normally closed circuit with fuse Contact NC A2 18 Contact NO B2 12 Normally open circuit with fuse Contact NO B3 13 Contact NO C1 14 Normally open circuit with fuse Contact NO C2 15 Selector switc...

Page 46: ...e machine can be connected as per the table given below and the circuit diagram On use of the external device monitoring in the AGS remove link If the external device monitoring on the AGS is used the...

Page 47: ...Voltage supply with 230 115 V PE PE 21 Earth conductor 24 V A1 23 Voltage supply with 24 V 0 V A2 22 Voltage supply with 24 V Contact NC A1 18 Normally closed circuit with fuse Contact NC A2 16 Conta...

Page 48: ...vice communication EFIB Terminal number 3 For this connection only use a cable with twisted cores in order to achieve the best possible screening against EMC influences When routing or stripping the C...

Page 49: ...PSDI mode Selection of restart interlock as a function of the machine controller External if the restart interlock is realised via the existing machine controller Internal if the restart interlock is...

Page 50: ...ring EDM select Active check Reset button active in Reset performed immediately after select Press and release in Connection of the reset button select at the system plug Set scanning range in m to su...

Page 51: ...can obtain an additional operating mode using Add operating mode Operating mode 1 Operating mode 2 Operating mode 3 MCC TDC sampling in protective operation n a n a Set the restart interlock function...

Page 52: ...ock in the C4000 safety light curtain internal restart interlock you will need the following additional parts Teach in key operated switch with automatic reset 1 x normally open Deactivation button co...

Page 53: ...tallation optional parts are also required see chapter 5 4 You will find detailed instructions on the configuration in the SICK operating instructions C4000 Standard Advanced Safety Light Curtain chap...

Page 54: ...ch In the Restart interlock dialog box select internal In the related operating modes in which the blanking is activated or deactivated the corresponding number of blanked areas must be selected in Nu...

Page 55: ...tective device After every change and maintenance or repairs have the machine or system safety functions fully checked by specialist personnel and also documented The checklist in chapter 10 2 is an a...

Page 56: ...ety function For the maintenance work necessary on the C4000 Standard Advanced safety light curtain observe the operating instructions for the C4000 Standard Advanced Maintenance work in connection wi...

Page 57: ...following 8 1 Fault diagnosis on the C4000 safety light curtain First check the correct connection of C4000 sender and C4000 receiver to the LCUR1 411 as per chapter 5 3 If you cannot find the cause...

Page 58: ...ion to the earlier protective device of type LVU LVS and AGS For this purpose please utilise the related information in chapter 5 Electrical installation 8 2 3 LCUR1 411 Fault diagnosis on the safety...

Page 59: ...ime of the LCUR1 411 20 ms total response time Response time of C4000 plus response time of LCUR1 411 Category according to EN ISO 13849 1 The safety related assemblies and modules in the LCUR1 411 in...

Page 60: ...15 Ue 230 V Ie 3 A DC 13 Ue 24 V Ie 2 5 A Fuses F1 F2 F3 4 A slow blow Fuse F4 4 A slow blow Ambient conditions Ambient operating temperature Storage temperature Air humidity non dewing 0 C 25 C 15 5...

Page 61: ...1 411 8011281 TF99 2013 02 28 SICK AG Industrial Safety Systems Germany All rights reserved 61 Technical specifications 9 2 Dimensional drawing Fig 15 Dimensional drawing of housing LCUR1 411 Fig 16 D...

Page 62: ...36A 11A 5315428 Label 19A 39A 28A 5315429 Label 20A 5 A 4A 5315430 Label 43 40 41 5315431 Label 32 30 31 5315432 Label 21 22 42 5315433 Label 12A 14A 16A 5315434 Label 13A 15A 18A 5315435 Multilevel i...

Page 63: ...022550 Connecting cable between the configuration interface and the serial interface on the PC Cable length 2 m Cable length 8 m 6021195 2027649 Connecting cable for teach in button and reset button s...

Page 64: ...rial Safety Systems Germany All rights reserved 8011281 TF99 2013 02 28 Annex 10 Annex 10 1 Declarations of conformity The complete declarations of conformity are available in the Internet at www sick...

Page 65: ...Operating instructions Chapter 10 LCUR1 411 8011281 TF99 2013 02 28 SICK AG Industrial Safety Systems Germany All rights reserved 65 Annex 2012 08 03 9100631 pdf 2 4...

Page 66: ...Chapter 10 Operating instructions LCUR1 411 66 SICK AG Industrial Safety Systems Germany All rights reserved 8011281 TF99 2013 02 28 Annex...

Page 67: ...Operating instructions Chapter 10 LCUR1 411 8011281 TF99 2013 02 28 SICK AG Industrial Safety Systems Germany All rights reserved 67 Annex...

Page 68: ...Chapter 10 Operating instructions LCUR1 411 68 SICK AG Industrial Safety Systems Germany All rights reserved 8011281 TF99 2013 02 28 Annex...

Page 69: ...Operating instructions Chapter 10 LCUR1 411 8011281 TF99 2013 02 28 SICK AG Industrial Safety Systems Germany All rights reserved 69 Annex 2012 08 03 9140812 pdf 1 6...

Page 70: ...Chapter 10 Operating instructions LCUR1 411 70 SICK AG Industrial Safety Systems Germany All rights reserved 8011281 TF99 2013 02 28 Annex 2012 08 03 9140812 pdf 2 6...

Page 71: ...er or around the ESPE Yes No 7 Has the maximum stopping and or stopping run down time of the machine been measured specified and documented at the machine and or in the machine documentation Yes No 8...

Page 72: ...ontact NO Si 4A T Contact NC Contact NC Contact NC Si 4A T Voltage supply Voltage supply PE Alt 24 V DC Alt 24 V DC Si 4A T EFIA EFIB MCC TDC MCC BDC In B2 In B1 Out B2 Out B1 Opmode 6 Opmode 5 Opmode...

Page 73: ...411 8011281 TF99 2013 02 28 SICK AG Industrial Safety Systems Germany All rights reserved 73 Annex 10 4 Terminal diagram Fig 17 Terminal diagram for function decoder and terminal block Fig 18 Terminal...

Page 74: ...NO Si 4A Contact NC Contact NC Contact NC Si 4A Voltage supply Voltage supply PE Alternative 24 V DC Alternative 24 V DC with fuse 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 2...

Page 75: ...1 A1 G1 Please mark setting on G1 G5 G2 G3 G4 G5 LCUR1 411 assignment SNE4003K A 111 function decoder cf chapter 5 1 2 Selection 2 Please mark terminal assignment 3 3 1 3 3 2 1 2 c d c d Please enter...

Page 76: ...info sick it Japan Phone 81 0 3 3358 1341 E Mail support sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl Norge Phone 47 67 81 50...

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