SICK KTS Prime Operating Instructions Manual Download

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O P E R A T I N G I N S T R U C T I O N S

KTS/KTX Prime

Contrast sensor

Analog input voltage and analog output voltage

Summary of Contents for KTS Prime

Page 1: ...O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime Contrast sensor Analog input voltage and analog output voltage ...

Page 2: ... only permissible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2006 42 EC NO SAFE...

Page 3: ...lation 17 5 1 Notes on the electrical installation 17 5 2 Note on the swivel connector 18 5 3 Wiring the interfaces 18 5 4 Pin assignment of the connections 18 5 5 Connecting the supply voltage 18 5 6 Wiring the interfaces 19 6 Operation 22 6 1 Operating elements 22 6 2 Navigation tree general 22 6 3 Navigation tree PRO level 23 6 4 List of abbreviations type dependent 24 6 5 Activating or deactiv...

Page 4: ...Technical data 36 10 1 General data 36 10 2 Dimensional drawings 37 11 Accessories 39 12 Annex 40 12 1 EU declaration of conformity and certificates 40 12 2 Certification according to UL 60947 5 2 40 12 3 Licenses 40 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020706 1E9P 2022 04 26 SICK Subject to change without notice ...

Page 5: ...egrated For information about this refer to the operating instructions of the specific machine 1 2 Scope These operating instructions serve to incorporate the device into a customer system Instructions are given by stages for all actions required These instructions apply to all listed device variants of the product Available device variants are listed on the online product page b www sick com KTS_...

Page 6: ...re Type specific online data sheets for device variants containing technical data and dimensional drawings EU declaration of conformity for the product family Dimensional drawings and 3D CAD dimension models in various electronic for mats These operating instructions available in English and German and in other lan guages if necessary Other publications related to the devices described here Public...

Page 7: ...is reason it is not equipped with direct safety devices The system designer must provide measures to ensure the safety of persons and systems in accordance with the legal guidelines SICK AG assumes no liability for losses or damage arising from the use of the product either directly or indirectly This applies in particular to use of the product that does not conform to its intended purpose and is ...

Page 8: ...cations are required for various activities Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace Electrical installation device replacement Practical electrical training Knowledge of current electrical safety regulations Knowledge of the operation and control of the devices in their particular application Comm...

Page 9: ... repaired Interfer ence with or modifications to the device on the part of the customer will invalidate any warranty claims against SICK AG SAFETY INFORMATION 2 8020706 1E9P 2022 04 26 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 9 Subject to change without notice ...

Page 10: ... 5 9 Z Position Meaning 1 Basic type KT contrast sensor 2 Form factor housing size S small X large 3 Light sender W RGB 4 Switching output B push pull N NPN P PNP 5 Function 9 Prime 1 point 2 point dynamic teach in and automated switching threshold 6 Light spot direction 1 longitudinal 2 transverse 4 round 7 Sensing distance 1 sensing distance 13 mm 2 sensing distance 25 mm 8 Filtering 4 no filter...

Page 11: ...t voltage 13 Device type M sample device S special device F private label A automation function B special device with automation function C reserved Z standard 3 2 Product features and functions 3 2 1 Device view 1 2 3 4 5 Figure 2 KTS Prime light emission long housing side 1 Connection 2 Mounting slot 3 Display and control panel 4 Fixing hole 5 Light emission PRODUCT DESCRIPTION 3 8020706 1E9P 20...

Page 12: ...sion long housing side 1 Connection 2 M5 mounting thread 3 Display and control panel 4 M5 mounting thread 5 Light emission 1 2 3 4 5 Figure 5 KTS Prime long sensing range light emission long housing side 1 Connection 2 Mounting slot 3 Display and control panel 3 PRODUCT DESCRIPTION 12 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020706 1E9P 2022 04 26 SICK Subject to change without not...

Page 13: ...ackaging or printing machines for detecting marks However they can also be used in any application based on making a distinction between contrasts KTS KTX contrast sensors detect even the smallest contrasts at the highest speeds such as print marks on foils or packaging They detect minute grayscale variations between the mark and the background on matte shiny or transparent surfaces Device types a...

Page 14: ...ensor parameters Fields of application Applications in which contrast or color is a basic distinguishing feature Print mark detection for controlling the cutting process Print control in the print and paper industry Positioning of tubes when filling Label alignment on bottles Monitoring of wafer surfaces Roll end monitoring Color control in yarn or line production 3 PRODUCT DESCRIPTION 14 O P E R ...

Page 15: ...e EMC interference emissions ground potential To prevent condensation avoid exposing the device to rapid changes in tempera ture Protect the device from direct sunlight The device must only be mounted using the pairs of mounting threads fixing holes provided for this purpose Shock and vibration free mounting 4 3 Mounting the device û ü û Figure 8 KTS Prime û ü Figure 9 KTX Prime light emission sho...

Page 16: ...ance while doing so 3 Compensate for the vertical and horizontal movement of the test object by marks of suitable lengths 4 Ensure that any device movement does not affect the sensing distance Mounting feedback NOTE Assembly feedback AdJ is only available for standard variants with a sensing distance of 13 mm and 25 mm Table 1 Mounting feedback indicator THR PRO TCH PWR Q Sensing distance set too ...

Page 17: ...s ensure that bare wire ends do not come into contact with each other risk of short circuit when supply voltage is switched on Wires must be appropriately insulated from each other Wire cross sections in the supply cable from the user s power system must be selected in accordance with the applicable standards Only operate the device with an LPS limited power source in accordance with IEC 62368 1 o...

Page 18: ...ut voltage 5 5 Connecting the supply voltage NOTICE Risk of damage to the device The device can become damaged if it is connected to a voltage supply that is already switched on Only connect the device when the supply cable is de energized The device must be connected to a power supply unit with the following properties Supply voltage DC 10 8 V 28 8 V SELV PELV as per currently valid standards Ele...

Page 19: ...he number of digital outputs available at the connections will vary depending on the device see Pin assignment of the connections page 18 If the allocated event occurs in the read process then the corresponding digital output is live In each case the digital outputs are short circuit protected and overcurrent protected Switching behavior PNP or NPN or push pull Electrical values The sum current 10...

Page 20: ... Q Q push pull 100 mA L Q M L Q M Table 4 PNP PWR Q PWR Q PWR Q Q PNP 100 mA L Q M L Q M 5 ELECTRICAL INSTALLATION 20 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020706 1E9P 2022 04 26 SICK Subject to change without notice ...

Page 21: ...Table 5 NPN PWR Q PWR Q PWR Q Q NPN 100 mA L Q M L Q M ELECTRICAL INSTALLATION 5 8020706 1E9P 2022 04 26 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 21 Subject to change without notice ...

Page 22: ...s menu is selected 6 Plus Scrolls through menu items or increases values 7 SET Opens the menu confirms entries or switches to lower level menus 8 Minus ESC Switches to the previous menu item decreases values or cancels the current operation press for 3 s 9 Q Illuminates when there is a switching event 6 2 Navigation tree general To leave the current menu level press and hold the minus pushbutton f...

Page 23: ...RO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q Set 6 3 Navigation tree PRO level To leave the current menu level press and hold the minus pushbutton for 3 seconds OPERATION 6 8020706 1E9P 2022 04 26 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 23 Subject to change without notice ...

Page 24: ...WR Q THR PRO TCH PWR Q THR PRO TCH PWR Q Set Set Set Set Set Set Set Set Set 6 4 List of abbreviations type dependent Table 7 List of abbreviations Display Meaning 1P 1 point teach in 1St First teach point 2nd Second teach point 2P 2 point teach in A90 Time stamp AdC Contamination tracking AdJ Alignment AFc Automatic function At Blanking AUt Automated blU Blue bSY Busy CoL Color CoA Coarse dAr Dar...

Page 25: ...en Sensitivity Sto Store tch Teach in thr Threshold toF Timer OFF delay ton Timer ON delay tP Pulse generator tSh Switch on switch off delay on off delay tur Turn display 6 5 Activating or deactivating the pushbutton lock 1 Press and hold the plus pushbutton for 10 seconds THR PRO TCH PWR Q 2 The pushbutton lock is active or deactivated 6 6 Resetting the device factory setting 1 Press and hold the...

Page 26: ...ed signal 2 Switching threshold 3 Output Q 2 1 3 1 Press the SET pushbutton 2 Use the plus or minus pushbutton to select Pro THR PRO TCH PWR Q 3 Press SET 4 Use the plus or minus pushbutton to select L d THR PRO TCH PWR Q 5 Press SET 6 Use the plus or minus pushbutton to select the required setting THR PRO TCH PWR Q Light switching THR PRO TCH PWR Q Dark switching 7 Press SET 6 7 2 Setting the swi...

Page 27: ... reduce the values rapidly THR PRO TCH PWR Q THR PRO TCH PWR Q 4 Press the SET pushbutton Setting the switch off delay 1 Use the plus or minus pushbutton to select toF THR PRO TCH PWR Q 2 Press the SET pushbutton 3 Use the plus or minus pushbutton to select the switch off delay in milliseconds in the range 1 500 THR PRO TCH PWR Q THR PRO TCH PWR Q 4 Press the SET pushbutton Setting the switch on a...

Page 28: ...WR Q 4 Press the SET pushbutton 6 7 3 Adjusting the switching sensitivity The contrast differences that have been taught are stored with a tolerance range The magnitude of the tolerance range can be set to one of three values sensitive standard and reliable 1 Press the SET pushbutton 2 Use the plus or minus pushbutton to select Pro THR PRO TCH PWR Q 3 Press the SET pushbutton 4 Use the plus or min...

Page 29: ...on 4 Use the plus or minus pushbutton to select AdJ THR PRO TCH PWR Q 5 Press the SET pushbutton 6 Adjust the device height manually THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q 7 Press the SET pushbutton when the device is positioned within the nominal sens ing distance Table 8 Mounting feedback indicator Indications Meaning THR PRO TCH PWR Q Sensing distance set too close or too far awa...

Page 30: ...pushbutton to select Sender color THR PRO TCH PWR Q Sender color red THR PRO TCH PWR Q Sender color green factory setting THR PRO TCH PWR Q Sender color blue 7 Press the SET pushbutton 6 7 6 Rotating the display If the installation position of the device makes it difficult to read from the segment display the display can be rotated 180 1 Press the SET pushbutton 2 Use the plus or minus pushbutton ...

Page 31: ...d the Q LED flashes Live measured value run mode In run mode the device displays the remission value currently being measured as a digit THR PRO TCH PWR Q Table 9 Remission value indicator Value Remission value 0 No remission 400 White 999 Maximum remission with glossy material Display standby NOTE Control panel standby mode is not activated while an error message is displayed If no settings are m...

Page 32: ...en sor and the background is too large or too small Light emission optics is dirty Clean sensor Check the application con ditions Restart adjustment process 7 2 Possible errors during operation Table 11 Troubleshooting during operation Display error situation Cause Measure Busy Sensor is undergoing an inter nal process Wait until the process has fin ished No switching output any more Distance or a...

Page 33: ... Only use suitable cleaning agents Never use sharp objects for cleaning Cleaning the light emission window NOTICE Damage to the light emission window Reduced reading performance due to scratches or streaks on the light emission win dow b Clean the light emission window only when wet b Use a mild cleaning agent that does not contain powder additives Do not use aggressive cleaning agents such as ace...

Page 34: ...t the heat produced by the internal power loss is adequately dissipated the housing surface must be kept clean 8 MAINTENANCE 34 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020706 1E9P 2022 04 26 SICK Subject to change without notice ...

Page 35: ...teries accumulators and electrical or electronic devices must not be disposed of in general waste The owner is obliged by law to return this devices at the end of their life to the respective public collection points This symbol on the product its package or in this document indicates that a product is subject to these regulations 9 2 Returning devices b Do not dispatch devices to the SICK Service...

Page 36: ...re rating IP 67 Ambient temperature operation 20 C 60 C Ambient temperature UL max 60 C Ambient temperature storage 25 C 75 C Protection class III Circuit protection UV connections reverse polarity protected output Q short circuit protected interference pulse suppression Switching output PNP HIGH UV 3 V LOW 0 V NPN HIGH UV LOW 3 V B push pull HIGH UV 3 V LOW 3 V Max output current of the switching...

Page 37: ... M12 as delivery state 4 Connector M12 mechanical stop rechts 5 Connector M12 mechanical stop left 6 Control panel KTX Prime 1 6 2 2 5 4 3 28 1 1 21 0 83 30 4 1 2 30 1 18 M5 72 2 83 15 0 59 40 1 57 53 2 09 28 1 1 68 2 68 78 5 3 09 13 6 0 54 Figure 12 KTX Prime 1 Optical axis TECHNICAL DATA 10 8020706 1E9P 2022 04 26 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 37 Subject to change ...

Page 38: ...s delivery state 4 Connector M12 mechanical stop rechts 5 Connector M12 mechanical stop left 6 Control panel 10 TECHNICAL DATA 38 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020706 1E9P 2022 04 26 SICK Subject to change without notice ...

Page 39: ...es can be found on the online product page at b www sick com KTS_Prime b www sick com KTX_Prime ACCESSORIES 11 8020706 1E9P 2022 04 26 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 39 Subject to change without notice ...

Page 40: ...947 5 2 The contrast sensors of the KTS KTX Prime and KTS Core series are certified in accordance with UL 60947 5 2 if they are supplied with power by LPS or Class 2 power supply units The certification is only valid with corresponding device identification on the type label of the respective device 12 3 Licenses 12 ANNEX 40 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020706 1E9P 2022...

Page 41: ...ANNEX 12 8020706 1E9P 2022 04 26 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 41 Subject to change without notice ...

Page 42: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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