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SICK i200 Lock, Operating Instructions Manual

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When actuating the mechanical unlocking mechanism, the contacts for locking device
monitoring open. A stop command must be generated.

Actuating the mechanical unlocking mechanism

b

Ensure tensile stress is not applied on the actuator.

b

Loosen safety screw with the screwdriver.

b

Insert insulated screwdriver with maximum diameter of 2.5 mm into the opening
and activate the mechanical unlocking mechanism.

b

Open protective device with mechanical unlocking mechanism activated.

b

Reinsert safety screw.

Figure 1: Mechanical unlocking mechanism

3 

PRODUCT DESCRIPTION

10

O P E R A T I N G   I N S T R U C T I O N S | i200 Lock

8020558//2017-02-14 | SICK

Subject to change without notice

Summary of Contents for i200 Lock

Page 1: ...O P E R A T I N G I N S T R U C T I O N S i200 Lock Safety locking device ...

Page 2: ...ssible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T ...

Page 3: ...f the machine 12 4 3 Design 12 4 4 Integrating into the electrical control 12 4 5 Testing plan 12 5 Mounting 14 5 1 Safety 14 5 2 Converting the actuating head 14 5 3 Mounting 15 5 4 Protection from environmental influences 15 6 Electrical installation 16 6 1 Safety 16 6 2 Pin assignment 16 6 3 System connection cable entry 16 7 Commissioning 18 7 1 Testing 18 7 2 Recurring technical checks 18 8 T...

Page 4: ... 10 1 Actuator 23 10 2 Additional accessories 23 11 Annex 24 11 1 Compliance with EU directives 24 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S i200 Lock 8020558 2017 02 14 SICK Subject to change without notice ...

Page 5: ...revented WARNING Indicates a situation presenting possible danger which may lead to death or serious injuries if not prevented CAUTION Indicates a situation presenting possible danger which may lead to moderate or minor injuries if not prevented NOTICE Indicates a situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips and recommendations ...

Page 6: ...within its intended use The figures in this document always show the dangerous state of the machine as move ment of a machine part In practice there are different dangerous states such as Machine movements Electrical parts Visible and invisible beam A combination of multiple hazards 1 ABOUT THIS DOCUMENT 6 O P E R A T I N G I N S T R U C T I O N S i200 Lock 8020558 2017 02 14 SICK Subject to chang...

Page 7: ...sonnel The safety locking device must be configured installed connected commissioned and serviced only by qualified safety personnel Project planning For project planning a person is considered competent when he she has expertise and experience in the selection and use of protective devices on machines and is familiar with the relevant technical rules and national work safety regulations Mechanica...

Page 8: ...important distinguishing features of the variants in the following Locking principle operating or standby current Type of contacts for locking device monitoring Complete overview of all variants see Ordering information page 22 Standby current locking principle i200 M Locking locking device close protective device no voltage on the magnet Unlocking locking device apply voltage to magnet If voltage...

Page 9: ... using the light emit ting diode Table 1 Status LEDs Light emitting diode status Meaning O Voltage is present on the magnet for the locking device With standby current locking principle locking device unlocked With operating current locking principle locking device locked with inserted actuator o No voltage is present on the magnet for the locking device With standby current locking principle lock...

Page 10: ...oosen safety screw with the screwdriver b Insert insulated screwdriver with maximum diameter of 2 5 mm into the opening and activate the mechanical unlocking mechanism b Open protective device with mechanical unlocking mechanism activated b Reinsert safety screw Figure 1 Mechanical unlocking mechanism 3 PRODUCT DESCRIPTION 10 O P E R A T I N G I N S T R U C T I O N S i200 Lock 8020558 2017 02 14 S...

Page 11: ...vice must not be bypassed contacts jumpered turned away removed or rendered ineffective in any other way Take measures to reduce bypassing options as necessary If several devices are switched in succession and the simplified process according to ISO 13849 is used to determine the performance level PL the PL may be reduced A logical series connection of safe contacts may be possible up to PL d unde...

Page 12: ...h Cover the safety switch and the actuator with additional equipment or protect them against access Cover the sensor and the actuator with additional equipment or protect them against access 4 3 1 Selection of the actuator NOTICE Selecting unsuitable actuators or improper mounting can damage the device b Select the right actuator see table 7 b Pay attention to the door radius and mounting options ...

Page 13: ... the machine on the basis of the application conditions and the risk assessment Determination of the thorough checks must be documented in a traceable manner PROJECT PLANNING 4 8020558 2017 02 14 SICK O P E R A T I N G I N S T R U C T I O N S i200 Lock 13 Subject to change without notice ...

Page 14: ...o unintentional out side influences is prevented b Do not use safety switch and actuator b The set up and mounting of the safety switch and actuator must be stable enough to maintain proper operation b Use only reliable mounting elements that can only be removed with tools b If an opening is created in the physical guard due to alignment errors it must not impair the protective function 5 2 Conver...

Page 15: ...t of the protective device so it cannot be disengaged 5 Fit an additional stop for the moving part of the protective device 5 4 Protection from environmental influences The prerequisite for a proper and permanent safety function is protection of the actuat ing head from foreign bodies such as chips sand beams of light etc When doing painting work cover the actuation slot the actuator and the type ...

Page 16: ...4 22 12 33 21 11 54 42 53 41 34 22 12 33 21 11 54 42 53 41 34 22 12 33 21 11 54 42 53 41 i200 M04132 34 22 12 33 21 52 42 51 41 11 34 22 12 33 21 52 42 51 41 11 34 22 12 33 21 52 42 51 41 11 All variants E1 24 V DC magnet coil voltage supply locking device E2 0 V DC magnet coil voltage supply locking device 1 The bridge between contacts 12 and 41 must be removed to in order to enable locking devic...

Page 17: ...tness of the cable entries 5 Close switch cover and fasten it tightening torque 1 2 Nm ELECTRICAL INSTALLATION 6 8020558 2017 02 14 SICK O P E R A T I N G I N S T R U C T I O N S i200 Lock 17 Subject to change without notice ...

Page 18: ...on and deactivate the lock 7 Check whether the protective device is kept locked until there is no more risk of injury e g due to run on movements 8 Check the restart interlock The machine function must not start while the lock is deactivated 9 Repeat steps 3 to 8 individually for each protective device NOTE In the case of the power to lock version an active locking command can be simulated by appl...

Page 19: ...No loose cable connections or plug connectors No manipulation by employees COMMISSIONING 7 8020558 2017 02 14 SICK O P E R A T I N G I N S T R U C T I O N S i200 Lock 19 Subject to change without notice ...

Page 20: ...ins Mounting with metal bolts 1 950 N 2 600 N Locking force FZh according to EN ISO 14119 FZh Fmax 1 3 Mounting with plastic locating pins Mounting with metal bolts 1 500 N 2 000 N Minimum door radii see table 7 Table 5 Electrical data Electrical data Thermal current lth 10 A Switching principle Slow action switching element Wire cross section rigid flexible 0 34 mm2 1 5 mm2 Rated insulation volta...

Page 21: ... 14 27 37 93 80 19 21 21 5 5 5 20 5 25 5 M5 Actuator 52 40 31 18 20 8 6 8 4 x 5 5 2 x M3 51 19 13 Figure 2 iE200 F1 52 40 18 36 4 14 5 3 5 M5 Figure 3 iE200 S1 TECHNICAL DATA 8 8020558 2017 02 14 SICK O P E R A T I N G I N S T R U C T I O N S i200 Lock 21 Subject to change without notice ...

Page 22: ...ode Part number Positive opening normally closed contact Normally open Standby current 1 1 i200 M0323 Lock 6025113 Standby current 2 0 i200 M0413 Lock 6025115 Operating current 1 1 i200 E0323 Lock 6026140 9 ORDERING INFORMATION 22 O P E R A T I N G I N S T R U C T I O N S i200 Lock 8020558 2017 02 14 SICK Subject to change without notice ...

Page 23: ...Fully flexible 80 mm iE200 F1 5308759 Bolt actuator straight Rigid 160 mm iE200 B1 5308760 10 2 Additional accessories Table 8 Additional accessories Designation Type code Part number Cable gland M20 screw connection 5309164 ACCESSORIES 10 8020558 2017 02 14 SICK O P E R A T I N G I N S T R U C T I O N S i200 Lock 23 Subject to change without notice ...

Page 24: ...he respective standards and or technical specifica tions are taken as the basis Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field 11 ANNEX 24 O P E R A T I N G I ...

Page 25: ...ANNEX 11 8020558 2017 02 14 SICK O P E R A T I N G I N S T R U C T I O N S i200 Lock 25 Subject to change without notice ...

Page 26: ...11 ANNEX 26 O P E R A T I N G I N S T R U C T I O N S i200 Lock 8020558 2017 02 14 SICK Subject to change without notice ...

Page 27: ...ANNEX 11 8020558 2017 02 14 SICK O P E R A T I N G I N S T R U C T I O N S i200 Lock 27 Subject to change without notice ...

Page 28: ...ail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Singapore Phone 65 6744 3732 E Mail sales gsg ...

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