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8

Commissioning

8.1

Testing

DANGER

Hazard due to unexpected starting of the machine
Death or severe injury

b

Before carrying out the functional test, make sure that there are no people in the
hazardous area.

Check that the device is functioning properly after installation and after every fault. To
do this, proceed as follows:

Mechanical functional test

b

Open the protective device and close it again. The components of the safety lock‐
ing device must not collide with other parts. When the protective device is closed,
the actuator must be in a position which enables the lock to be actuated.

Electrical functional test

1.

Switch on the supply voltage.

2.

Close all protective devices and activate the locks. The machine must not start up
on its own.

3.

Check the lock. It must not be possible to open the protective device.

4.

Start the machine function.

5.

Make sure that the lock cannot be deactivated as long as the dangerous machine
function is active.

6.

Stop the machine function and deactivate the lock.

7.

Check whether the protective device is kept locked until there is no more risk of
injury (e.g., due to run-on movements).

8.

Check the restart interlock. The machine function must not start while the lock is
deactivated.

9.

Repeat steps 3 to 8 individually for each protective device.

NOTE

An active locking command can be simulated by applying a 24 V DC voltage at the “lock
input” contact.

8.2

Recurring technical checks

DANGER

Insufficient checks or incorrect repair
Hazard due to lack of effectiveness of the protective device

b

In the event of wear or damage, replace the entire safety locking device with actu‐
ator. Never replace individual parts or assemblies.

b

Check the safety locking device following the inspection intervals specified in the
national rules and regulations.

The following checks must be done to ensure permanent and proper function:

Proper switching function

Safe mounting for all components

No damage, contamination, deposits or wear

Tightness of cable entries

COMMISSIONING 

8

8022168/2017-11-14 | SICK

O P E R A T I N G   I N S T R U C T I O N S | i10 Lock

17

Subject to change without notice

Summary of Contents for i10 Lock

Page 1: ...O P E R A T I N G I N S T R U C T I O N S i10 Lock Safety locking device DM I10...

Page 2: ...sible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The tr...

Page 3: ...unlocking 10 5 Project planning 11 5 1 Manufacturer of the machine 11 5 2 Operator of the machine 12 5 3 Design 12 5 4 Integrating into the electrical control 12 5 5 Testing plan 12 6 Mounting 13 6 1...

Page 4: ...10 Annex 21 10 1 Compliance with EU directives 21 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S i10 Lock 8022168 2017 11 14 SICK Subject to change without notice...

Page 5: ...device moni toring Door monitoring Connection type Type Part number Positive opening normally closed contact Normally open Positive opening normally closed contact Normally closed Normally open 1 0 2...

Page 6: ...f not prevented CAUTION Indicates a situation presenting possible danger which may lead to moderate or minor injuries if not prevented NOTICE Indicates a situation presenting possible danger which may...

Page 7: ...chine part In practice there are different dangerous states such as Machine movements Electrical parts Visible and invisible beam A combination of multiple hazards ABOUT THIS DOCUMENT 2 8022168 2017 1...

Page 8: ...onnel The safety locking device must be configured installed connected commissioned and serviced only by qualified safety personnel Project planning For project planning a person is considered compete...

Page 9: ...e protec tive device can be opened immediately DANGER Hazard due to lack of effectiveness of the protective device In the event of a voltage drop the safety locking device unlocks regardless of whethe...

Page 10: ...stop command must be generated Actuating the mechanical unlocking mechanism b Ensure tensile stress is not applied on the actuator b Loosen safety screw with the screwdriver b Use the screwdriver to...

Page 11: ...tself This must be controlled by a sepa rate start command b The safety locking device must not be bypassed contacts jumpered turned away removed or rendered ineffective in any other way Take measures...

Page 12: ...switch and the actuator with additional equipment or protect them against access Cover the sensor and the actuator with additional equipment or protect them against access 5 4 Integrating into the el...

Page 13: ...device can get damaged b Arrange the safety switch and actuator so that damage due to unintentional out side influences is prevented b Do not use safety switch and actuator b The set up and mounting o...

Page 14: ...on is protection of the actuat ing head from foreign bodies such as chips sand beams of light etc When doing painting work cover the actuation slot the actuator and the type label 6 MOUNTING 14 O P E...

Page 15: ...or safety functions use only safe contacts for locking device monitoring and door monitoring 7 1 1 Notes on cULus Devices with cable entry For use according to the requirements of cULus a copper wire...

Page 16: ...1 2 3 8 2 31 32 11 12 41 42 21 22 1 7 4 3 5 6 1 Door monitoring 2 Locking device monitoring 3 Locking device control 2 22 Positive opening normally closed contact output for lock ing device monitorin...

Page 17: ...p the machine function and deactivate the lock 7 Check whether the protective device is kept locked until there is no more risk of injury e g due to run on movements 8 Check the restart interlock The...

Page 18: ...No loose cable connections or plug connectors No manipulation by employees 8 COMMISSIONING 18 O P E R A T I N G I N S T R U C T I O N S i10 Lock 8022168 2017 11 14 SICK Subject to change without notic...

Page 19: ...against which unlocking is possible 10 N Max retaining force unlocked 20 N Locking force Fmax 1 300 N Locking force FZh according to EN ISO 14119 FZh Fmax 1 3 1 000 N Minimum door radius 1000 mm Table...

Page 20: ...8 5 28 2 0 3 30 40 M 5 0 3 16 14 42 Figure 2 i10 Lock dimensional drawing Actuator 15 3 53 20 5 5 83 30 Figure 3 iE10 S1 dimensional drawing 9 TECHNICAL DATA 20 O P E R A T I N G I N S T R U C T I O...

Page 21: ...he respective standards and or technical specifica tions are taken as the basis Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current oper...

Page 22: ...10 ANNEX 22 O P E R A T I N G I N S T R U C T I O N S i10 Lock 8022168 2017 11 14 SICK Subject to change without notice...

Page 23: ...ANNEX 10 8022168 2017 11 14 SICK O P E R A T I N G I N S T R U C T I O N S i10 Lock 23 Subject to change without notice...

Page 24: ...il mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick...

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