SICK deTec4 Core Operating Instructions Manual Download Page 124 | Manualshive

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11

Troubleshooting

11.1

Overview

Information on the status as well as diagnostics and troubleshooting of the safety light
curtain can be displayed as follows:

•

Diagnostics LEDs
Status and fault information, as well as diagnostics data, are displayed directly on
the sender and receiver by means of the diagnostics LEDs.

•

IO-Link
Status and error information as well as diagnostics data can be read by means of
an IO-link interface.

•

NFC
Status and fault information, as well as diagnostics data, can be read out to an
NFC-capable device by means of an integrated NFC interface.

Complementary information

You can find additional information on IO-Link in the IODD and the SDD for SOPAS ET.

You can find additional information on NFC in the SICK Safety Assistant app.

Further topics

•

"Diagnostic LEDs", page 124

11.2

Safety

DANGER

Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.

b

Immediately shut the machine down if the behavior of the machine cannot be
clearly identified.

b

Immediately put the machine out of operation if you cannot clearly identify or
allocate the fault and if you cannot safely remedy the fault.

b

Secure the machine so that it cannot switch on unintentionally.

DANGER

Hazard due to unexpected starting of the machine

b

When any work is taking place, use the protective device to secure the machine or
to ensure that the machine is not switched on unintentionally.

NOTE

Additional information on troubleshooting can be found at the responsible SICK subsid‐
iary.

11.3

Diagnostic LEDs

11.3.1

Indications when switching on

Overview

Immediately after switching on, all LEDs on the sender and receiver briefly light up.

Following this, the information below regarding configuration is indicated briefly.

11

TROUBLESHOOTING

124

O P E R A T I N G I N S T R U C T I O N S | deTec4

8021645/1EB0/2022-04-28 | SICK

Subject to change without notice

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Summary of Contents for deTec4 Core

Page 1: ...O P E R A T I N G I N S T R U C T I O N S deTec4 Safety light curtain ...

Page 2: ...ible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T R U...

Page 3: ... 5 Beam coding 14 3 2 6 Reduced resolution 14 3 2 7 Alignment aid 14 3 2 8 Restart interlock 15 3 2 9 External device monitoring EDM 15 3 2 10 Application diagnostic output 15 3 2 11 Cascading 15 3 2 12 Smart presence detection 15 3 2 13 Muting 16 3 2 14 Partial blanking 16 3 2 15 Smart Box Detection 16 3 2 16 IO Link 16 3 2 17 Near Field Communication NFC 17 3 2 18 System plug 17 3 2 19 Flexible ...

Page 4: ...esting plan 71 4 5 1 Test rod check 72 4 5 2 Visual check of the machine and the protective device 75 5 Mounting 76 5 1 Safety 76 5 2 Unpacking 76 5 3 Mounting the system plug 76 5 4 Installation 78 5 4 1 Mounting the QuickFix bracket 81 5 4 2 Mounting the FlexFix bracket 82 5 4 3 Mounting the upgrade bracket 85 6 Electrical installation 86 6 1 Safety 86 6 2 System connection M12 5 pin 87 6 3 Syst...

Page 5: ...witching on 110 8 4 Sender and receiver alignment 110 8 4 1 Aligning the sender and receiver 111 8 4 2 Alignment with the QuickFix bracket 112 8 4 3 Alignment with the FlexFix bracket or with the upgrade bracket 113 8 4 4 Indication of the alignment quality 114 8 5 Check during commissioning and modifications 115 9 Operation 116 9 1 Overview 116 9 2 Safety 116 9 3 Regular thorough check 117 9 4 LE...

Page 6: ...60 15 6 3 Change in scanning range using deflector mirrors 161 15 6 4 Deflector mirror PNS75 ordering information 161 15 6 5 Deflector mirror PNS125 ordering information 162 15 7 Mirror columns 162 15 8 Device columns 162 15 9 Cleaning agent 163 15 10 Test rods 163 15 11 Muting accessories 163 15 12 Additional accessories 164 16 Annex 165 16 1 Conformities and certificates 165 16 1 1 EU declaratio...

Page 7: ...ns are relevant for intended use of the product Table 1 Target groups and selected chapters of these operating instructions Target group Chapters of these operating instructions Project developers planners developers designers Project planning page 26 Configuration page 91 Technical data page 140 Accessories page 153 Installers Mounting page 76 Electricians Electrical installation page 86 Safety e...

Page 8: ...cates a situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips and recommendations Instructions to action b The arrow denotes instructions to action 1 The sequence of instructions for action is numbered 2 Follow the order in which the numbered instructions are given The check mark denotes the result of an instruction LED symbols These sym...

Page 9: ...incorrectly b Apart from the procedures described in this document do not repair open manip ulate or otherwise modify the product CAUTION Laser class 1 LASER 1 Figure 1 Laser class 1 This device has been classified in accordance with the following standards IEC 60825 1 2007 EN 60825 1 2007 IEC 60825 1 2014 EN 60825 1 2014 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No...

Page 10: ... SICK AG shall not accept any responsibility or liability for any resulting damage and consequen tial damage 2 3 Inappropriate use The safety light curtain works as an indirect protective measure and cannot provide protection from parts thrown out nor from emitted radiation Transparent objects are not detected Among others the deTec4 safety light curtain is not suitable for the following applica t...

Page 11: ...aintenance You need suitable expertise and experience You must be instructed in machine oper ation by the machine operator For maintenance you must be able to assess if the machine is operating safely SAFETY INFORMATION 2 8021645 1EB0 2022 04 28 SICK O P E R A T I N G I N S T R U C T I O N S deTec4 11 Subject to change without notice ...

Page 12: ...emselves optically An electrical con nection between both components is not required but is advantageous r s Figure 2 Sender and receiver Protective field height The protective field height indicates the range within which the test rod belonging to the safety light curtain is reliably detected Protective field width The protective field width is the dimension of the light path between sender and r...

Page 13: ... with integrated indicator lamp optionally available on the receiver Sender or receiver System plug Terminal compartment Extension connection only for certain system plugs System connection 3 2 2 Absence of blind zones The design and construction of the safety light curtain extends the protective function of a device to the end of the housing without any blind spots The absence of blind zones redu...

Page 14: ... beam codings uncoded code 1 or code 2 The beam coding uncoded allows for particularly short response times In order to avoid mutual interference between 2 neighboring safety light curtains one can be operated with code 1 and the other with code 2 3 2 6 Reduced resolution Using a reduced resolution up to 2 adjacent beams can be interrupted without the OSSDs switching to the OFF state As a result s...

Page 15: ...tion diagnostic output The safety light curtain has an application diagnostic output on the system connection and on the extension connection Depending on the configuration the application diagnostic output signals a certain status of the safety light curtain e g if the reset pushbutton must be engaged or if there is a weak signal at the receiver For a signal of the safety light curtain to be disp...

Page 16: ...upted 3 2 14 Partial blanking During partial blanking only the topmost beam of the protective field remains active if a valid muting condition is present All other beams are temporarily bypassed e g for a certain object height As soon as the topmost beam is interrupted the OSSDs switch to the OFF status 3 2 15 Smart Box Detection Smart Box Detection enables human material differentiation by convey...

Page 17: ... behind the front screen of the safety light curtain for transmitting the data The area is marked with the NFC symbol Figure 4 NFC symbol 1 To be able to call up information for diagnostics and configuration you need an NFC capable device e g a smartphone and the app provided by SICK b Hold the NFC capable mobile device near the marked NFC area on the lower end of the receiver to call up the diagn...

Page 18: ...system plug in a single system SP1 system plug type code 1000 1200 1100 1300 Sender 1 2 1 2 Receiver Beam coding Beam coding Restart inter lock External device moni toring Application diagnostic output Beam coding Restart inter lock External device moni toring Application diagnostic output IO Link Beam coding Restart inter lock External device moni toring Application diagnostic output IO Link SP1 ...

Page 19: ... lution Dynamic pro tective field width Restart inter lock External device moni toring Application diagnostic output IO Link Muting Smart Box Detection Beam coding Reduced reso lution Dynamic pro tective field width Restart inter lock External device moni toring Application diagnostic output IO Link Muting Smart Box Detection SP2 system plug suitable SP2 system plug not suitable An SP1 system plug...

Page 20: ...d on the receiver of a guest system as well as on the sender of a host system and guest system 1 At the sender the 8 pin system connection is solely for the purposes of providing standardized wiring It is particularly recommended if the 8 pin system connection at the receiver is used and the sender and receiver are connected to each other via a T connector 2 If a sender does not have an additional...

Page 21: ...ch other Further topics Connection diagrams page 65 3 2 20 Status indicators Overview The sender and receiver LEDs indicate the operational status of the safety light curtain Sender displays Figure 5 Sender indicators The sender has one laser alignment aid and at least two light emitting diodes which indicate the operational status Position LED color Function Labeling Red yellow green Field indica...

Page 22: ...SSD status OSSD Red yellow green End cap with inte grated LED optional 1 Safety light curtains with protective field height 300 mm have multiple LEDs for the field indicator Further topics Diagnostic LEDs page 124 3 2 20 1 Indication of diagnostic LEDs Table 7 Colors and their meaning Color Color Meaning O White Configuration status O Blue Alignment quality O Red Fault indicator O Yellow Warning o...

Page 23: ...O Blue The bottommost beam near system plug is synchronized o LED off Ö LED flashes O LED illuminates Table 10 Fault indicator Diagnostic LEDs Color Meaning 1 8 O Red A red illuminated diagnostic LED signals the function at which an error has occurred 1 8 Ö Red A red flashing diagnostic LED signals the rea son for the error o LED off Ö LED flashes O LED illuminates Example If diagnostic LED 1 ligh...

Page 24: ... applications Figure 7 Hazardous point protection Figure 8 Access protection 3 PRODUCT DESCRIPTION 24 O P E R A T I N G I N S T R U C T I O N S deTec4 8021645 1EB0 2022 04 28 SICK Subject to change without notice ...

Page 25: ...otection Figure 10 Access protection with smart presence detection implemented using cascade PRODUCT DESCRIPTION 3 8021645 1EB0 2022 04 28 SICK O P E R A T I N G I N S T R U C T I O N S deTec4 25 Subject to change without notice ...

Page 26: ... the protective function 4 2 Operator of the machine DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b Changes to the electrical integration of the safety light curtain in the machine controller and changes to the mechanical mounting of the safety light curtain require another risk ass...

Page 27: ...he environment of the protective device take additional measures to ensure that the protective device does not become dangerous DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b Make sure that the optical properties of the front screens of the sender and receiver are not changed e g by...

Page 28: ...distance is required to prevent a person or part of their body from reaching the hazardous point before the end of the machine s dangerous state Calculation of the minimum distance according to ISO 13855 The calculation of the minimum distance is based on international or national stand ards and statutory requirements applicable at the place of installation of the machine If the minimum distance i...

Page 29: ...page 51 Approach The example shows the calculation of the minimum distance in accordance with ISO 13855 for an orthogonal right angled approach to the protective field A different calculation may be required depending on the application and the ambient conditions e g for a protective field parallel to or at any angle to the direction of approach or an indirect approach 1 First calculate S using th...

Page 30: ...erefore S 1 600 mm s 0 32 s 8 14 mm 14 mm 512 mm 4 3 2 2 Taking reach over into account In accordance with ISO 13855 it must not be possible to defeat the ESPE If access to the hazardous area by reaching over a protective field cannot be prevented the height of the protective field and minimum distance of the ESPE must be determined This is done by comparing the calculated values based on the poss...

Page 31: ...is minimum dis tance a must be maintained on all sides of the protective field This applies in horizontal vertical and diagonal directions as well as at the end of the safety light curtain The same area must be free of dispersive media e g dust fog or smoke The minimum distance a depends on the distance D between sender and receiver protective field width The weld spark guard can influence the opt...

Page 32: ...b Determine the distance between sender and receiver D in meters m b Read the minimum distance a in millimeters mm in the graph or calculate using the respective formula to determine the minimum distance to reflective surfaces 1000 900 800 700 600 14 16 18 20 22 24 2 4 6 8 10 12 500 400 300 200 100 0 0 D m a mm Figure 14 Graph of minimum distance from reflective surfaces Table 12 Formula for calcu...

Page 33: ...ce D between sender and receiver in m Calculation of the minimum distance a from reflective sur faces in mm Small range 0 m 6 m D 3 m a 131 mm D 3 m a tan 2 5 1 000 mm m D 43 66 1 mm m D Medium range 0 m 12 m D 6 m a 262 mm D 6 m a tan 2 5 1 000 mm m D 43 66 1 mm m D Large range 0 m 24 m D 12 m a 524 mm D 12 m a tan 2 5 1 000 mm m D 43 66 1 mm m D Further topics Weld spark guard page 154 4 3 4 Pro...

Page 34: ...mity to each other can mutually interfere with each other b Use appropriate measures to prevent systems in close proximity from interfering with each other Preventing interference between systems in close proximity to each other The following measures prevent interference from systems in close proximity Different beam coding for neighboring systems Reversed direction of transmission for neighborin...

Page 35: ...se proximity to each other is different The system with code 2 is not affected by the beams of the system with code 1 Further topics Configuring beam coding page 96 Combining beam coding and reversed direction of transmission page 36 4 3 4 2 Using reversed direction of transmission Important information NOTE The direction of transmission of the system can be changed during installation by switchin...

Page 36: ...r r r r r s r r r r r s r s s s s s s s s s s s s s s s s s s r s Code 2 Code 2 Code 1 Figure 18 Trouble free operation of 4 neighboring systems due to beam coding and reversed direction of transmission In the figure the beam coding of the systems arranged next to each other is different The direction of transmission of the systems arranged on top of each other is reversed This prevents the system...

Page 37: ... a small scanning range and working in the same direction of transmission are being used a minimum distance B of 6 m must be maintained between a sender S1 and a receiver R2 of a neighboring system b At the receiver of an individual system or host system configure the small range dynamic protective field width using the DIP switches b Maintain a minimum distance B of 6 m between a sender S1 and a ...

Page 38: ...se this may influence the automatic calibration of the protective field width NOTE When reduced resolution is configured the effective resolution must be marked on the device and on the machine by taking suitable measures e g a mark or an information label provided by SICK The information label is available as an accessory NOTE If reduced resolution and Smart Box Detection are configured different...

Page 39: ...ansported must be detected above a certain length i e an interruption of the muting signals must not last longer than 500 ms Attach muting sensors as appropriate to prevent muting from being triggered by someone unintentionally 4 3 6 1 Muting sensors Overview Muting sensors detect material and supply the signals required by an evaluation unit for the logical linking Muting signals can be generated...

Page 40: ...ration Once muting sensors A1 and A2 are actuated muting is active Muting remains active until one of the muting sensors becomes clear L2 L3 L1 A1 A2 Figure 20 Cross muting Hazardous area Crossing point for the muting sensors ESPE The following applies to cross muting Override is active The number of override statuses is limited to 5 Concurrence monitoring is configured A total muting time is acti...

Page 41: ...er the dangerous area Arrangement of the muting sensors The muting sensors must be arranged so that the entire lengths of both the material and the means of transport are detected by the sensors or the ESPE There may not be any detectable gaps otherwise muting is ended too soon reduced system availability b Position muting sensors on the side of the hazardous area NOTE Prevent mutual sensor interf...

Page 42: ... the sensor gap monitoring of 0 5 s has been exceeded muting ends after a muting hold time of 4 s Exit monitoring can be combined with partial blanking Calculating minimum distance Calculating minimum distance without using a muting connector L1 v 0 060 s v t L1 L2 Calculating minimum distance with use of a muting connector L1 v 0 122 s v t L1 L2 The following rules apply L1 200 mm minimum distanc...

Page 43: ... flashes At the same time the output signal switching devices OSSDs switch to the OFF status The system is in the override required status and waits for the operator to actuate the override control switch or for the cause to be remedied in another way e g for the belt to be cleared The status override required is only triggered by the system if the following 3 condi tions are present An error occu...

Page 44: ...he first time the muting end function by ESPE is delayed or ineffective b Configure a dynamic protective field width Principle of operation Using the muting end by ESPE function exit monitoring ends if the ESPE is clear again 1 and a sensor gap monitoring of 0 5 s has passed This results in a shorter muting time and greater safety at the same time A1 A2 Figure 22 Muting ends as soon as the ESPE is...

Page 45: ... clear for a short time i e an object gap is detected muting is maintained Muting is only ended if the ESPE is clear for longer than 0 5 s The following applies to sensor gap monitoring ESPE Sensor gap monitoring ESPE is active during exit monitoring in combination with the muting end by ESPE function The ESPE is allowed to be clear for a short time i e to detect a short object gap Muting is ended...

Page 46: ...rarily bypassed e g for a certain object height As soon as the topmost beam is interrupted the OSSDs switch to the OFF status Figure 23 Partial blanking Active beam Inactive beams The following is true for partial blanking The active beam can be bypassed by override even if partial blanking is configured Partial blanking cannot be combined with a reduced resolution 4 3 6 6 Distributing muting sign...

Page 47: ...ion application example Important information NOTE Smart Box Detection is only available on devices with the range of functions 1 1 0 see Version numbers and range of functions page 140 Prerequisites The objects cast a rectangular shadow without gaps geometrically uniform objects when passing through the protective field The objects must have a defined minimum height and minimum width and main tai...

Page 48: ... Rectangular shadow without gaps Right Shadow with gaps If Smart Box Detection is configured the protective field always remains active Inter ruption in the protective field above a valid object is reliably detected by the protective device and the dangerous machine state is stopped 4 3 7 1 Object properties Overview Smart Box Detection allows geometrically uniform objects to pass through the prot...

Page 49: ... the object speed 2 The values depend on the reduced resolution 3 The values depend on the object speed and the set beam coding Object edge tolerance Increased availability of the system is possible due to the object edge tolerance Objects that have been damaged during transport for example can pass through the protective field despite odd object edges as long as the defined tolerance zones are no...

Page 50: ...t height of the passing object Decreasing object height of the passing object Reduced resolution deactivated At least 10 mm At least 10 mm At least 10 mm 1 beam At least 20 mm At least 10 mm At least 10 mm 2 beams At least 30 mm At least 10 mm At least 10 mm Object speed The object may move through the protective field at a speed of 0 1 m s 1 0 m s At higher speeds reliable human material differen...

Page 51: ...2 S t1 t2 vbox K ZSBD Where S minimum distance in millimeters mm t1 response time of the protective device in seconds s The response time is 0 08 s independent of the protective field height and beam coding t2 machine stopping time in seconds s The machine stopping time is to be determined individually e g 0 1 s vbox object speed mm s 100 mm s 1 000 mm s K approach speed stepping and or gripping s...

Page 52: ... capability of the protective field area not covered by an object depends on the configured reduced resolution NOTE Configuration of reduced resolution is only permitted in the framework of application type 1 4 Table 19 Effective resolution with Smart Box Detection in combination with reduced resolution Reduced resolution Effective resolution with free protective field Effective resolution above a...

Page 53: ...is interrupted and the beam status of the protective field remains the same for 5 s The top light beam is not interrupted The integrated laser alignment aid of the sender is switched off If the conditions apply the system changes to the Smart Box Detection Override required state The cause of the error is indicated by the LEDs on the receiver If an optional signal lamp is connected this signal lam...

Page 54: ...an fulfill its protective function Requirements for use The output signals of the protective device must be analyzed by downstream controllers in such a way that the dangerous state of the machine is ended safely Depending on the safety concept signal evaluation is carried out e g with safety relays or with a safety controller It must be possible to electrically influence the control of the machin...

Page 55: ...s must be positively guided and monitored depending on appli cable national regulations or required reliability of the safety function b Make sure that downstream contactors are monitored external device monitoring EDM DANGER Hazard due to unexpected starting of the machine A restart interlock must be implemented depending on applicable national regulations or required reliability of the safety fu...

Page 56: ...ce the reset pushbutton has been pressed The control must ensure that the machine only restarts if the machine start button is also pressed after the reset pushbutton b Make sure that the machine can only restart once the reset pushbutton and start button have been pressed in the specified order Principle of operation Before the machine can be restarted the operator must reset the restart interloc...

Page 57: ...curtain Connection options of the reset pushbutton in the single system M12 8 pin system connection Extension connection on the receiver Cascade A total of just one reset pushbutton may be connected to a cascade comprising two or three safety light curtains Connection options of the reset pushbutton in a cascade M12 system connection 8 pin at the receiver of the host device Extension connection at...

Page 58: ...s the machine from restarting 4 4 3 Application diagnostic output The safety light curtain has an application diagnostic output on the system connection and on the extension connection Depending on the configuration the application diagnostic output signals a certain status of the safety light curtain e g if the reset pushbutton must be engaged or if there is a weak signal at the receiver For a si...

Page 59: ...ated on both sides Please note that the sender and receiver are protected jointly by one fuse when a T connector is used In the T connector all contacts are routed from the female connector to the same pins of both male connectors The T connector must only be connected to the system connection of an individual device or a host device The OSSD status and the status of the protective field are indic...

Page 60: ...ce and release integrated laser alignment aid is switched on Press the pushbutton again and release integrated laser alignment aid is switched off Switch The switch is not suitable for safety light curtains where the sender and receiver are connected via a T connector The switch is mounted in the control cabinet A relay or a PLC can also be used as a switch to enable the integrated laser alignment...

Page 61: ...ce Variant 1 C4P 0 Variant 2 C4P 1 The type codes of the sender devices may differ from the receiver devices at this place in the number sequence if the sender and receiver devices are not connected with each other Integrating safety light curtains in a cascade You can use cascading to connect up to 3 safety light curtains e g to provide reliable presence detection The connected devices act like a...

Page 62: ... S R Figure 37 Cascade Sender Receiver Host Guest 1 Guest 2 4 PROJECT PLANNING 62 O P E R A T I N G I N S T R U C T I O N S deTec4 8021645 1EB0 2022 04 28 SICK Subject to change without notice ...

Page 63: ...st guest External device monitoring Restart inter lock Application diagnostic out put IO Link System plug suitable System plug not suitable An SP1 system plug must be used on the receiver of a guest system as well as on the sender of a host system and guest system 1 At the sender the 8 pin system connection is solely for the purposes of providing standardized wiring It is particularly recommended ...

Page 64: ...ce status Configuration of the device Status of each individual light beam Error history Reasons for the last lockout The following information can be controlled via IO link LED signal behavior of the field indicator LED light behavior of the integrated indicator lamp on the receiver optional Switching on and off of the integrated laser alignment aid Complementary information Detailed information ...

Page 65: ...incorporated on dual channels x y paths Type 2 devices are suitable for use up to PL c Single channel incorporation into the control z path is only possible with a single channel control and taking the risk analysis into account 2 To indicate the status on both sides the MFP 1 connections from the sender and receiver must be connected to each other in the control cabinet optional 3 SELV PELV safet...

Page 66: ...n RLY3 OSSD1 safety relay 1 Output circuits These contacts must be incorporated into the control such that the dangerous state is brought to an end if the output circuit is open For categories 4 and 3 they must be incorporated on two channels x y paths Single channel incorporation into the control z path is only possible with a single channel control and taking the risk analysis into account 2 To ...

Page 67: ...ith restart interlock and external device monitoring EDM 1 Output circuits These contacts must be incorporated into the control such that the dangerous state is brought to an end if the output circuit is open For categories 4 and 3 they must be incorporated on two channels x y paths Single channel incorporation into the control z path is only possible with a single channel control and taking the r...

Page 68: ... L Figure 40 Connection diagram Cascade 8 pin host 5 pin guest RLY3 OSSD1 1 Output circuits These contacts must be incorporated into the control such that the dangerous state is brought to an end if the output circuit is open For categories 4 and 3 they must be incorporated on two channels x y paths Single channel incorporation into the control z path is only possible with a single channel control...

Page 69: ... EDM 0 V DC MFP 1 s 24 V DC n c In 2 In 1 n c 0 V DC MFP 1 n c 2 3 4 5 6 1 7 8 K1 K2 F2 F1 24 V DC 0 V DC E202110 01 2021 09 27 k2 z k1 k2 k1 z x y x 1 y 2 3 PELV F0 L L 1 Output circuits These contacts must be incorporated into the control such that the dangerous state is brought to an end if the output circuit is open For categories 4 and 3 they must be incorporated on two channels x y paths Typ...

Page 70: ... DC Out 1 Com 2 5 4 2 1 3 5 4 2 1 3 5 4 2 1 3 Muting connector 24 V Out In 1 0 V Out System connection System connection Extension connection In 2 MFP 2 24 V DC deTec4 SP2 A1 A2 1 2 3 4 5 2 1 3 5 6 4 7 8 r RES OVR ADO OSSD 1 OSSD 2 EDM 0 V DC MFP 1 s n c 24 V DC n c In 2 n c 0 V DC MFP 1 In 1 1 2 3 4 5 6 7 8 F2 F1 H1 H2 24 V DC 0 V DC K2 K1 R1 Y1 Y2 24 A2 14 S1 I1 I2 23 A1 13 RLY3 OSSD2 k2 k1 S1 Q...

Page 71: ...ion and each insertion of the system plug b When defining the check please note the following Define the type and execution of the check Define the frequency of the check Notify the machine operators of the check and instruct them accordingly The following checks are often defined in connection with a protective device Check during commissioning and modifications Regular thorough check Check durin...

Page 72: ...ain If several safety light curtains are connected to each other in a cascade the complete check for every safety light curtain in the cascade is carried out During the check catch the field indicator of the device you are currently testing Important information DANGER Use of incorrect test rods Persons or parts of the body to be protected may not be detected in operation b Only use the test rod w...

Page 73: ...rrupt the protective field on the host device so that the OSSDs change to the OFF status Otherwise the guest device remains in sleep mode and the test rod check will not be very meaningful Prerequisites The field indicator lights up green or flashes yellow The field indicator only flashes yellow if the internal restart interlock is configured and a reset is required The protective field is free of...

Page 74: ...re used then the test rod should also be guided slowly through the area to be protected directly in front of the deflector mirrors 6 Watch the field indicator on the receiver during the check The field indicator on the receiver must continuously light up red The field indicator must not light up green or flash yellow 7 After the test rod has been removed from the protective field make sure that th...

Page 75: ...ations been made to the surroundings of the machine Have the protective device or its parts been dismantled Is it possible to enter the hazardous area without being detected Is the protective device damaged Is the protective device severely contaminated Is the front screen contaminated scratched or destroyed Are there any damaged cables or open cable ends Is the configuration of the protective dev...

Page 76: ...chnical data page 140 5 2 Unpacking Approach 1 Check the components for completeness and the integrity of all parts 2 In the event of complaints contact the responsible SICK subsidiary Further topics Ordering information page 150 5 3 Mounting the system plug Overview You must mount the system plug on the safety light curtain prior to starting mounting and electrical installation work Please note t...

Page 77: ...oach 1 Make sure that the safety light curtain and system plug are disconnected from the voltage supply while the system plug is being mounted 2 Unpack the system plug 3 Adjust the DIP switches as necessary When using an SP2 system plug open the protective cover for the DIP switches set the DIP switches then securely close the protective cover again 4 Remove the protective film from the terminal c...

Page 78: ...nd the safety light curtain and that the light curtain cannot be repositioned DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b The end with the cable connection must point in the same direction for the sender and receiver 180 r s r s Figure 44 Sender and receiver must not be installed...

Page 79: ...near the ends of the housing For devices with a protective field height 300 mm the distance between the bracket and the end of the housing must not exceed 1 4 of the length of the housing If the device is exposed to strong vibrations during operation mount the top bracket at a height where the offset in the safety light curtain housing rests on the bracket MOUNTING 5 8021645 1EB0 2022 04 28 SICK O...

Page 80: ...Nm b Make sure that the sender and receiver are aligned correctly The optical lens systems of the sender and the receiver must be located opposite one another b If necessary use a spirit level to check that the components are parallel NOTE When mounting the brackets take into account that the brackets cannot be mounted at the same height if different system plugs are used on the sender and receive...

Page 81: ... the screw length observe the wall thickness and the depth of the countersunk screw of the QuickFix bracket see figure 67 page 153 NOTE The QuickFix bracket has cable routing Depending on the installation the cable routing can make mounting easier Mount QuickFix bracket on a machine or profile frame Table 21 Side and rear mounting with the QuickFix bracket Mounting method Description On the side F...

Page 82: ...s does not impair the function Important information NOTICE The housing of the safety light curtain can become scratched if the screw heads protrude when the FlexFix brackets are mounted on the back This can be avoided by taking one of the following measures b Use flat head screws with washers b If using cylinder head screws use 2 screws per bracket and no washers NOTE The FlexFix mounting kit par...

Page 83: ...ough the FlexFix bracket on the profile frame 2 sliding nuts are required on the profile frame On the back With the M5 screw through the FlexFix bracket on the machine or profile frame A screw nut or threaded hole is required on the machine or profile frame Figure 46 Mounting the FlexFix bracket to a profile frame Approach 1 After assembling the FlexFix brackets screw the sender or receiver into t...

Page 84: ... page 110 Brackets page 153 5 4 2 2 Mount FlexFix bracket to the back of a device column Overview The FlexFix bracket can be mounted in the device column using sliding nuts Use washers between the FlexFix brackets and the device column if you want to mount the sender and receiver in the center of the device column Approach 1 After assembling the FlexFix brackets screw the sender or receiver into t...

Page 85: ...e replaced with a deTec4 safety light curtain using a replacement bracket There is no need to drill new holes since the existing ones can be used for the replacement bracket Complementary information Additional information for mounting a safety light curtain with a replacement bracket can be found in the mounting instructions for the replacement bracket MOUNTING 5 8021645 1EB0 2022 04 28 SICK O P ...

Page 86: ...zard due to lack of effectiveness of the protective device The dangerous state may not be stopped in the event of non compliance b Prevent the formation of a potential difference between the load and the protec tive device DANGER Hazard due to lack of effectiveness of the protective device Malfunctions can occur if unused inputs are wired incorrectly b Unused inputs must either not be connected or...

Page 87: ...corresponding protective device separately and also directly to the same 0 V terminal strip In the event of a fault this is the only way to ensure that there can be no potential difference between the 0 V connections of the loads and those of the corresponding protective device Figure 50 No potential difference between load and protective device Further topics Integration in electrical control pag...

Page 88: ...ystem or host and for example a 4 pin cable with a 4 pin female connector can be used If the SP2 system plug is used at the receiver the pin assignment at the system connection may differ depending on the configuration Further topics Integration in electrical control page 54 6 3 System connection M12 8 pin 7 6 8 5 4 2 3 1 Figure 52 System connection male connector M12 8 pin Table 24 System connect...

Page 89: ...put or override override input 2 Brown 24 V DC voltage supply input 3 Green MFP3 ADO application diagnostic output 4 Yellow In4 EDM EDM input or muting signal 1 5 Gray OSSD1 switching output 1 6 Pink OSSD2 output signal switching device 2 7 Blue 0 V DC voltage supply input 8 Red MFP1 Single system or host sender receiver communi cation 1 Applies to the connecting cables recommended as accessories ...

Page 90: ...2 Only for cascading deTec devices not suitable for connecting other devices Table 27 SP2 system plug extension connection pin assignment M12 female connector 5 pin PIN Wire color 1 r Receiver 1 Brown 24 V Out voltage supply output 2 2 White In1 Single system EDM EDM input 3 muting signal 1 Host OSSD input 3 Blue 0 V Out voltage supply out put 4 Black In2 Single system RES reset pushbutton input m...

Page 91: ...ation diagnostic output Status indication on both sides The following system plugs are available for configuring via a DIP switch SP1 system plug SP2 system plug The SP1 system plug can be used on all of the senders and receivers of a single system or on a host guest system The SP2 system plug is only used on the receiver of a host system or single system The SP1 system plug is used on all other r...

Page 92: ...ing Smart Box Detection page 101 4 Parity see Checking the parity page 102 D 1 2 Beam coding see Configuring beam cod ing page 96 Reset to factory settings see Reset to fac tory settings page 94 1 Only applies to SP2 system plug 2 On devices with range of functions 1 0 0 DIP switch 3 is not assigned Configuration information b Check the parity using the SP2 system plug after setting the DIP switch...

Page 93: ...tem connection In3 External device monitoring EDM at extension connec tion In1 External device monitoring EDM at the system connec tion In4 Cascading Smart presence detection Muting at the extension con nection In1 In2 Muting at extension connec tion In2 and at system con nection In4 Partial blanking Smart Box Detection 1 Reduced resolution Dynamic protective field width Functions can be combined ...

Page 94: ... settings Further topics Reset to factory settings page 94 7 3 1 Reset to factory settings Overview The sender and receiver are reset to factory settings independently of each other The procedure is the same for the sender and receiver The following functions must be reset to factory settings following a certain proce dure External device monitoring EDM Restart interlock Cascading The device must ...

Page 95: ...ach other in a cascade using a cable only the receiver of the host device must be reset The sender of the host device and all other guest devices take on those settings 7 4 Configuration mode Table 32 Configuration mode Sender Receiver Configuration mode is active When resetting the sender to the factory settings A permissible change of cascading was discovered during switch on When resetting the ...

Page 96: ...ncoded fast response time delivery status On Off Code 1 protection against interference from systems in close proximity to each other Off On Code 2 protection against interference from systems in close proximity to each other On On Reset to factory settings The beam coding is indicated when the safety light curtain is switched on Uncoded the field indicator does not flash yellow Code 1 the field i...

Page 97: ...uring a valid muting condition A muting signal can be moved from the extension connection to the system connection Important information NOTE Muting is only configured on the receiver of a single system Prerequisites SP2 system plug Configuring muting OFF uncoded code 1 code 2 rev conf ON 1 2 3 4 O F F 1 2 3 4 O F F 1 2 3 4 O F F 1 O N 2 A B C D 1 2 3 4 O F F Figure 58 DIP switch for muting on the...

Page 98: ...21 2 3 1 Muting hold time of 4 s 2 Muting end by ESPE active 3 Muting end delay of 200 ms Note on configuration b Check the parity after setting the DIP switch see Checking the parity page 102 7 7 Configuring the scanning range Important information NOTE The scanning range is only configured on the receiver of a single or host system DANGER Incorrect scanning width setting for dynamic protective f...

Page 99: ... DIP switch 1 row B DIP switch 2 row B Function Off Off Automatic calibration of the protective field width delivery condition Off On Dynamic protective field width small range On Off Dynamic protective field width medium range On On Dynamic protective field width large range Note on configuration b Check the parity after setting the DIP switch see Checking the parity page 102 7 8 Configuring redu...

Page 100: ...tive delivery condition Off On 1 beam On Off 2 beams On On Not allowed Note on configuration b Check the parity after setting the DIP switch see Checking the parity page 102 7 9 Configuring smart presence detection Important information NOTE Smart presence detection is only configured on the receiver of a host system Prerequisites SP2 system plug Cascade Configuring smart presence detection Smart ...

Page 101: ... Note on configuration b Check the parity after setting the DIP switch see Checking the parity page 102 7 10 Configuring Smart Box Detection Overview Smart Box Detection is configured via DIP switch 3 row C on the receiver of a single system Important information NOTE Smart Box Detection can only be configured on the receiver of a single system Prerequisites SP2 system plug Single device with a re...

Page 102: ...e Note on configuration b Check the parity after setting the DIP switch see Checking the parity page 102 7 11 Checking the parity The parity must be checked after setting the DIP switches The parity specifies whether the sum of the DIP switches set to On is even or uneven Parity is only calculated for the DIP switches of rows A B and C DIP switches 1 and 2 of row D are not included The parity is s...

Page 103: ...included The sum of the DIP switch is even b The setting of DIP switch 4 row C stays in the OFF status 7 12 Configuring the restart interlock Prerequisites A reset pushbutton is connected The device is not in the Override or Override required state Approach NOTE Skip the first and second steps if the device is already in configuration mode 1 Disconnect the device from the voltage supply 2 Switch o...

Page 104: ...configuration of the configured device Further topics Factory settings page 93 Restart interlock page 56 7 13 Configuring external device monitoring EDM Prerequisites External device monitoring can only be configured when the wiring has been correctly performed Approach 1 Disconnect the device from the voltage supply 2 Make sure that the wiring has been performed correctly and that the contactor h...

Page 105: ...ystem connection Reset required Weak signal 1 Restart interlock with reset pushbutton on the extension connec tion Weak signal 1 or ignored object 2 Reset required Muting on In1 and In2 Override required Muting condition or override required Muting on In2 and In4 Muting status or override required Muting status or override required Muting on In1 and In2 and restart interlock with reset pushbutton ...

Page 106: ...cated on the same plug connector as the reset pushbutton signals that the reset pushbutton needs to be pressed The application diagnostic output signals that reset is required and periodically switches between HIGH and LOW so that any suitable lamp that is connected flashes Muting status If the ESPE is in muting status the protective function of the ESPE is temporarily bypassed or in partial suppr...

Page 107: ...fy inadvertent or intentional changes that could lead to a danger If fewer devices are detected in the cascade when it is switched on than were stored in the configuration every device in the cascade switches to the locking state If more devices are detected in the cascade when it is switched on than were stored in the configuration every device in the cascade updates its configuration memory to t...

Page 108: ...her topics Reset to factory settings page 94 Configuring beam coding page 96 7 15 3 Connecting preconfigured devices in an existing cascade If you use a device that may already have been configured to extend a cascade or to replace a defective device in a cascade reset the device to the factory settings first Further topics Reset to factory settings page 94 Connecting a new device in an existing c...

Page 109: ...ased by qualified safety personnel b Only operate the machine with a perfectly functioning protective device Further topics Minimum distance to reflective surfaces page 31 8 2 Overview Prerequisites Configuration has been completed correctly Mounting has been completed correctly Electrical installation has been completed correctly Approach 1 If required connect up to three devices to a cascade 2 C...

Page 110: ...ndicate the current configuration The receiver indicates the alignment quality using diagnostic LEDs 1 2 3 and 4 after a few seconds Diagnostic LEDs 5 and 6 light up if the topmost beam far from system plug is synchronized Diagnostic LEDs 7 and 8 light up if the bottommost beam near system plug is synchronized In normal operation the diagnostic LEDs indicate the current configuration The field ind...

Page 111: ...the integrated laser alignment aid to align the safety light curtain DANGER Hazard due to lack of effectiveness of the protective device The integrated laser alignment aid may influence the receiver of a safety light curtain in close proximity In such cases the neighboring safety light curtain may not detect persons or parts of the body that require protection b Perform an alignment or take other ...

Page 112: ... fix the components in place in the brackets Torque 2 5 Nm to 3 Nm 7 Switch the voltage supply off and then on again 8 Check diagnostic LEDs 1 to 4 for the alignment quality and diagnostic LEDs 5 to 8 for the synchronization of the topmost and bottommost beams in order to ensure that the components are still aligned with each other correctly NOTE If suitable wiring has been established activate th...

Page 113: ...h the upgrade bracket Prerequisites A FlexFix bracket or upgrade bracket is used to mount the sender and receiver Alignment with the FlexFix bracket or the upgrade bracket The FlexFix bracket or upgrade bracket offer you the following adjustment options for aligning the sender and receiver with each other Shift vertically Rotate 15 COMMISSIONING 8 8021645 1EB0 2022 04 28 SICK O P E R A T I N G I N...

Page 114: ...at no body parts or objects are in the protective field Or b Watch out for diagnostic LEDs 5 6 7 and 8 If diagnostic LEDs 5 6 7 and 8 light up the alignment is good and availability is stable Indication of the alignment quality Position of LEDs see Receiver displays page 22 If front screen contamination increases in ongoing operation the laser alignment aid switches on or the alignment takes longe...

Page 115: ...nchronized o LED off Ö LED flashes O LED illuminates 1 If external device monitoring is configured and there is an EDM warning diagnostic LED 1 flashes while the other diagnostic LEDs 2 3 and 4 indicate the alignment quality If there is an error on the reset pushbutton diagnostic LED 4 flashes while the other diagnostic LEDs 1 2 and 3 indicate the alignment quality 2 If the protective fields are v...

Page 116: ...ervance b Maintenance work alignment work fault diagnoses and any changes to the integration of the protective device in the machine must only be carried out by qualified personnel b The effectiveness of the protective device must be checked following such work DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in...

Page 117: ...he STATE LED on the sender adopts the status of the OSSD LED on the receiver If the sender and receiver are not connected with each other the STATE LED on the sender lights up yellow when the sender is in operation and no faults are present Receiver Position of LEDs see Receiver displays page 22 Table 41 LEDs on the receiver during normal operation LEDs End cap with inte grated LED Meaning OSSD Fi...

Page 118: ...e configuration O Red O Green O Green At least 1 protective field of a device in the cascade is inter rupted or there is an error at another device OR The laser alignment aid of the sender is switched on Its own protective field is clear O Red O Red O Red Its own protective field is interrupted The indicator is inde pendent of the sta tus of the other pro tective fields OR The override push button...

Page 119: ... White O Yellow Partial blanking is currently active Only the topmost beam is active O Red O Red Ö Yel low Ö Yel low Ö Yel low o O Yel low o o o O Red The protective field is interrupted The muting hold time was exceeded during exit monitoring The muting sensors are no longer engaged Make sure that the protective field is clear again O Red Ö Ö Red yellow Ö Yel low o o o O Yel low o o o Ö Ö Red yel...

Page 120: ...rupted The concurrence monitoring was exceeded O Red Ö Ö Yel low r ed o Ö Yel low o Ö Yel low O Yel low o o o ÖÖ Yellow red Smart Box Detection Override required The protective field interruption is not contiguous OR The protective field interruption does not start at the lowest light beam O Red Ö Ö Yel low r ed o o o Ö Yel low O Yel low o o o ÖÖ Yellow red Smart Box Detection Override required Th...

Page 121: ...Ö Yel low O Yel low o o o ÖÖ Yellow red Smart Box Detection Override required The protective field is still interrupted after the expected object exit O Red Ö Ö Yel low r ed ÖÖ Yellow red Smart Box Detection Override required An object has been detected in the pro tective field while the OSSDs are in the OFF state o LED off Ö LED flashes O LED illuminates Empty cells mean that the LED lights up fl...

Page 122: ...rod testing DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b Make sure that the optical properties of the front screens of the sender and receiver are not changed e g by beading water mist frost or ice formation If applicable remove films or other types of contamination disconnect the...

Page 123: ...ion of the sender and receiver after cleaning 4 Check the effectiveness of the protective device Further topics Test rod check page 72 Minimum distance to reflective surfaces page 31 10 2 Regular thorough check The thorough check is intended to ensure that the safety functions are fulfilling their planned purpose and whether persons are being adequately protected b Carry out the checks specified i...

Page 124: ...device Persons and parts of the body to be protected may not be recognized in case of non observance b Immediately shut the machine down if the behavior of the machine cannot be clearly identified b Immediately put the machine out of operation if you cannot clearly identify or allocate the fault and if you cannot safely remedy the fault b Secure the machine so that it cannot switch on unintentiona...

Page 125: ...lays page 22 Table 43 Indications on the receiver when switching on LEDs End cap with integrated LED Meaning OSSD Field Diagnostic LEDs 1 2 3 4 5 6 7 8 Ö Yel low flashes once O White 3 s Ö Yellow flashes once Beam coding code 1 is config ured Ö Yel low flashes twice O White 3 s Ö Yellow flashes twice Beam coding code 2 is config ured O White 3 s External device monitoring EDM is configured O White...

Page 126: ... s upon activa tion Once the safety light curtain is aligned and the protective field is clear field indicator flashing yellow or lit up green the alignment quality display switches off after a certain period of time Table 44 Indication of the alignment quality LEDs Meaning Diagnostics LEDs 1 2 3 4 5 6 7 8 o o o o o o o o Alignment is inadequate or the protective field is at least partially interr...

Page 127: ...r displays page 21 If the sender and receiver are connected to each other by a cable the LEDs on the sender indicate the same status as the LEDs on the receiver during normal operation The STATE LED on the sender adopts the status of the OSSD LED on the receiver If the sender and receiver are not connected with each other the STATE LED on the sender lights up yellow when the sender is in operation...

Page 128: ...ed Ö Ö Yel low green o o o o o o o o Ö Ö Yellow green Reset of the configu ration to factory set tings is activated O Red Ö Green Ö Green The device is in con figuration mode fol lowing a change to the configuration O Red O Green O Green At least 1 protective field of a device in the cascade is inter rupted or there is an error at another device OR The laser alignment aid of the sender is switched...

Page 129: ...ired Ö Yel low The reset pushbut ton is defective or is being actuated con tinuously Check the wiring of the reset pushbutton O Red Ö Yel low EDM warning The EDM input has no signal Check con tactors and wiring Switch the voltage supply off and back on again O Green O Yel low O Yellow Muting is currently active The protective field is bypassed OR Smart Box Detection is configured A valid object is...

Page 130: ...p mon itoring has been exceeded O Red Ö Ö Red yellow Ö Yel low Ö Yel low o o O Yel low o o o Ö Ö Red yellow Override required The protective field is interrupted The topmost beam was interrupted dur ing partial blanking O Red Ö Ö Red yellow o Ö Yel low Ö Yel low o O Yel low o o o Ö Ö Red yellow Override required The protective field is interrupted At least one muting sensor is engaged The muting c...

Page 131: ...art Box Detection Override required The protective field was interrupted dur ing object entry above the object height detected later O Red Ö Ö Yel low r ed Ö Yel low o Ö Yel low o O Yel low o o o ÖÖ Yellow red Smart Box Detection Override required The object height is above the object height detected at the beginning OR The protective field above the detected object is interrupted O Red Ö Ö Yel lo...

Page 132: ...de shows a fault the displays of the other devices in the cascade must also be observed The fault cause is only shown on the device in which it occurs Sender Position of the LEDs see Sender displays page 21 Table 46 Fault indication on the sender LEDs Possible cause Troubleshooting STATE Field O Yellow o Normal operation no cable connec tion between sender and receiver 1 O Yellow Ö Red Fault in th...

Page 133: ... If the sender and receiver are connected to each other also check the configuration of the receiver b Switch the voltage supply off and back on again o Ö Red The voltage is or was too high when operating the sender b Check the voltage supply see Technical data page 140 b Replace the sender see Order ing information page 150 o LED off Ö LED flashes O LED illuminates 1 If the sender and receiver ar...

Page 134: ...ion of func tions b Make sure that the correct system plug is used b Reset device to fac tory settings O Red Ö Red o o Ö Red Ö Red o o o o Ö Red Parity faulty b Check setting of the parity DIP switch b Switch the voltage supply off and then on again O Red Ö Red o o Ö Red o o o o o Ö Red The receiver has recognized beams from several send ers b Check the distance to senders of the same design b Che...

Page 135: ... off and back on again O Red Ö Red Ö Red o Ö Red o o o o o Ö Red Incompatible device detected b For a sender receiver connection ensure that the sender and receiver devices are compat ible see Connec tion of sender and receiver page 59 b Ensure that the con nected sender devi ces as well as the connected receiver devices in a cas cade are compat ible see Cascad ing page 61 O Red Ö Yel low EDM warn...

Page 136: ... 93 O Red Ö Gree n Ö Green The device is in configuration mode following a change to the con figuration For additional informa tion see Configuration mode page 95 O Red Ö Red Ö Red Ö Red Ö Red Ö Red o o o o Ö Red A problem occur red when resetting the configuration to factory settings b Restart configura tion see Factory settings page 93 O Red Ö Red o O Red o o o o o Ö Red Ö Red Incompatible con f...

Page 137: ...b If the fault con tinues to persist replace the defec tive components see Ordering infor mation page 150 O Red Ö Red o O Red o o o Ö Red o o Ö Red Communication fault between the receivers in a host guest guest cascade b Check the cascade wiring b Switch the voltage supply off and back on again b If the fault con tinues to persist replace the defec tive components see Ordering infor mation page 1...

Page 138: ... the sender and receiver detected b Configure sender and receiver with the same beam cod ing b Switch the voltage supply off and back on again o LED off Ö LED flashes O LED illuminates Empty cells mean that the LED lights up flashes or is off 11 TROUBLESHOOTING 138 O P E R A T I N G I N S T R U C T I O N S deTec4 8021645 1EB0 2022 04 28 SICK Subject to change without notice ...

Page 139: ...in accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request DECOMMISSIONING 12 8021645 1EB0 2022 04 28 SICK O P E R A T I N G I N S T R U C T I O N S deTec4 139 Subject to change without notice ...

Page 140: ...information No version number 1 0 0 Initial device version 1 1 0 Supplement to the Smart Box Detectionfunction Smart Box Detection page 47 13 2 Data sheet Table 49 General system data Minimum Typical Maximum Protective field height depending on type 300 mm to 2 100 mm 150 mm steps Resolution detection capability depending on type 14 mm or 30 mm Protective field width 1 2 3 Resolution 14 mm 0 15 m ...

Page 141: ...ufficient level of signal reserve to ensure very high availability is included in the calculation 3 The typical scanning range specifies a range in which the safety light curtain operates correctly and safely under industrial conditions The level of signal reserve is enough to ensure high availability 4 SELV PELV safety extra low voltage 5 The specified enclosure rating only applies if the system ...

Page 142: ...V Input current LOW 0 1 mA 0 mA 0 5 mA Laser alignment aid pushbutton input In2 Input voltage HIGH active 13 V 24 V 30 V Input current HIGH 2 mA 5 mA 7 mA Input voltage LOW deactivated 3 V 0 V 3 V Input current LOW 0 1 mA 0 mA 0 5 mA Control switch actuation time 50 ms Permissible cable resistance 1 Supply cable 2 2 5 Ω Cable between host and guest 1 Ω 1 Limit the individual conductor resistance t...

Page 143: ... mA 0 mA 0 5 mA External device monitoring input EDM Connected contactors Permissible dropout time 300 ms Permissible pull in time 300 ms Reset pushbutton input RES Control switch actuation time 50 ms Muting signal 1 and muting signal 2 inputs In1 In2 In4 Input filter 50 ms Muting sensors Output type PNP switching Current consumption of a muting sensor 50 mA Supply voltage Uv 1 V Uv Application di...

Page 144: ...ceed 0 5 Ω If the device is not used in a cascade a T connector is not used and no inductive OSSD loads e g contactors are applied the conductor resistance must not exceed 2 Ω Table 53 Operating data Minimum Typical Maximum System connection 5 pin M12 male connector 8 pin M12 male connector Extension connection Optional female connector M12 5 pin Lengths of cable for connecting cables and in casca...

Page 145: ...me for a cascade of three devices b Calculate the response time of the cascade using the following formula tC tH tG1 tG2 Where tC response time of the cascade tH response time of the device used as host see table 54 7 tG1 response time of the device used as guest 1 see table 54 8 tG2 response time of the device used as guest 2 see table 54 13 4 Power consumption Table 55 Power consumption for send...

Page 146: ...tion increases by 0 5 W with the use of a receiver with integrated LED 13 5 Length of cable Table 56 Maximum lengths of cable for wire cross section 0 34 mm2 copper wire Single system Cascade with 1 guest Cascade with 2 guest devices Separate con necting cables for sender and receiver r s b c S r s b 50 m c 15 m r s b d1 d2 c S r s r s r s b 25 m c 15 m d1 d2 5 m r s b d1 d2 c S r s r s d3 d4 r s ...

Page 147: ... c 12 m r s b d1 d2 c S r s r s r s b 15 m c 10 m d1 d2 5 m r s b d1 d2 c S r s r s d3 d4 r s r s r s b 10 m c 8 m d1 d2 d3 d4 2 m Connection of sender and receiver via T connector on the sender r s a T c S r s a 5 m c 7 m r s a T d1 d2 c S r s r s r s a c 5 m d1 10 m d2 5 m r s a T d1 d2 c S r s r s d3 d4 r s r s r s a c 3 m d1 d2 d3 d4 3 m Connection of sender and receiver via T connector on the...

Page 148: ...300 230 240 450 370 380 600 510 520 750 640 650 900 780 790 1050 910 920 1200 1050 1060 1350 1180 1190 1500 1320 1330 1650 1450 1460 1800 1590 1600 1950 1730 1740 2100 1860 1870 1 Tolerance 50 g 13 TECHNICAL DATA 148 O P E R A T I N G I N S T R U C T I O N S deTec4 8021645 1EB0 2022 04 28 SICK Subject to change without notice ...

Page 149: ...r and receiver Protective field height nomi nal in mm Protective field height effec tive dimension L1 in mm Dimension L2 in mm 300 313 332 450 463 482 600 613 632 750 763 782 900 913 932 1050 1063 1082 1200 1213 1232 1350 1362 1382 1500 1512 1531 1650 1662 1681 1800 1812 1831 1950 1962 1981 2100 2112 2131 TECHNICAL DATA 13 8021645 1EB0 2022 04 28 SICK O P E R A T I N G I N S T R U C T I O N S deTe...

Page 150: ...and extension connection M12 5 pin 2100 2093098 System connection M12 8 pin and extension connection M12 5 pin 2300 2093100 Table 62 Ordering information for deTec4 resolution 14 mm Protective field height in mm s Sender r Receiver Part number Type codes Part number Type code 300 1220084 C4P SA03011A00 1220097 C4P EA03011C00 450 1220085 C4P SA04511A00 1220098 C4P EA04511C00 600 1220086 C4P SA06011...

Page 151: ...1220135 C4P SA19531A00 1220148 C4P EA19531C00 2100 1220136 C4P SA21031A00 1220149 C4P EA21031C00 Sender with small scanning range Table 64 Ordering information for deTec4 resolution 14 mm Protective field height in mm s Sender Part number Type codes 300 1220639 C4P SA03011C00 450 1220640 C4P SA04511C00 600 1220641 C4P SA06011C00 750 1220642 C4P SA07511C00 900 1220643 C4P SA09011C00 1050 1220644 C4...

Page 152: ...ht in mm r Receiver Part number Type codes 300 1220150 C4P EA03031D00 450 1220151 C4P EA04531D00 600 1220152 C4P EA06031D00 750 1220153 C4P EA07531D00 900 1220154 C4P EA09031D00 1050 1220155 C4P EA10531D00 1200 1220156 C4P EA12031D00 1350 1220157 C4P EA13531D00 1500 1220158 C4P EA15031D00 1650 1220159 C4P EA16531D00 1800 1220160 C4P EA18031D00 1950 1220161 C4P EA19531D00 2100 1220162 C4P EA21031D0...

Page 153: ...ting kit for replacement of swivel mount brackets 2019649 and 2019659 or side bracket 2019506 with the FlexFix bracket when using the wells provided BEF 1SHABS004 2100345 Replacement bracket kit with 4 brackets mounting kit for replacement of swivel mount brackets 2030510 or side bracket 2019506 with the FlexFix bracket when using the wells provided BEF 1SHABU004 2099282 QuickFix bracket 47 2 40 2...

Page 154: ...rk guard reduces the scanning range of the system by 15 Important information DANGER Hazard due to lack of effectiveness of the protective device The weld spark guard may influence the optical properties of the safety light curtain leading to persons or body parts that should be protected being reflected and therefore remaining undetected b Make sure that all reflective surfaces and objects mainta...

Page 155: ...the minimum distance a from reflective surfaces in mm D 3 m a 262 mm D 3 m a tan 5 1000 mm m D 87 49 1 mm m D If a device resolution 30 mm is used with a dynamic protective field width large area 0 m to 24 m and with the weld spark guard the following in contrast with other specifications is used to determine the minimum distance from reflective surfaces 1 Determine the distance D between sender a...

Page 156: ...0 m cable flying leads YF2A15 100UB5XLEAX 2095619 Female connector straight 15 m cable flying leads YF2A15 150UB5XLEAX 2095620 Female connector straight 20 m cable flying leads YF2A15 200UB5XLEAX 2095614 Female connector straight 30 m cable flying leads YF2A15 300UB5XLEAX 2095621 Female connector angled 2 m cable flying leads YG2A15 020UB5XLEAX 2095772 Female connector angled 5 m cable flying lead...

Page 157: ...ctor straight 0 6 m cable male connector straight YF2A15 C60UB5M2A15 2096006 Female connector straight 1 m cable male connector straight YF2A15 010UB5M2A15 2096007 Female connector straight 2 m cable male connector straight YF2A15 020UB5M2A15 2096009 Female connector straight 5 m cable male connector straight YF2A15 050UB5M2A15 2096010 Female connector straight 10 m cable male connector straight Y...

Page 158: ...utor 5 pin DSC 1205T000025KM0 6030664 T distributor 8 pin DSC 1208T000025KM0 6058647 T connector with pushbutton for laser alignment aid M12 5 pin 2077933 4 5 3 2 1 S1 4 5 3 2 1 4 5 3 2 1 System Receiver Sender Figure 71 Internal circuitry T connector with pushbutton for laser alignment aid 5 pin Table 78 Ordering information for the connector Part Part number Muting connector 2092758 IO Link conn...

Page 159: ...ode Part number Reset pushbutton M12 5 pin 1 ER12 SB3C5 6045316 1 Suitable for resetting or for override applications Table 84 Ordering information for pushbutton Part Part number Pushbutton for laser alignment aid M12 5 pin 2082166 Pushbutton for laser alignment aid M12 8 pin 2082167 S1 1 2 3 4 5 1 2 3 4 5 Figure 72 Internal circuitry pushbutton for laser alignment aid 5 pin S1 5 6 7 8 5 6 7 8 4 ...

Page 160: ...ted may not be recognized in case of non observance b Only mount deflector mirrors to solid walls or machine components The position of the deflector mirrors must not change after alignment b Do not use deflector mirrors if contamination beading water condensation or frost on the deflector mirrors is to be expected b Make sure that the deflector mirrors are intact and free of scratches contamina t...

Page 161: ...rror and the device or between 2 mirrors is recommended When using a PNS125 deflector mirror a distance of D1 D2 D3 8 m between the deflector mirror and the device or between 2 mirrors is recommended D1 D2 s r D1 D2 s r D3 Figure 75 Recommended distance when using deflector mirrors 15 6 4 Deflector mirror PNS75 ordering information Table 87 Ordering information for PNS75 deflector mirror Mirror le...

Page 162: ...3 00030000 1043453 1 569 mm 1 382 mm PM3C15 00030000 1077525 1 716 5 mm 1 532 mm PM3C17 00030000 1043454 2 016 5 mm 1 682 mm PM3C19 00030000 1043455 2 216 5 mm 1 832 mm PM3C20 00030000 1043456 2 269 mm 1 985 mm PM3C22 00030000 1093216 2 419 mm 2 132 mm PM3C24 00030000 1093217 Complementary information Observe the information on deflector mirrors particularly on changing the scanning range Further ...

Page 163: ...le connector and connection cable 2 m mounting bracket and mounting kit 2033118 Muting indicator lamp including M12 male connector and connection cable 10 m mounting bracket and mounting kit 2033119 Table 95 Ordering details muting sensors and reflectors 1 Sensor Type Part number Photoelectric retro reflective sensor GL6 P0211S49 1070568 GL10 P4151 1069860 Photoelectric proximity sensor GTB6 P7441...

Page 164: ...ils cable cover for muting arm Part Part number Cable cover for muting arm long 400 mm 2115890 15 12 Additional accessories Table 100 Information label ordering information Part Part number Information label for reduced resolution 1 2101711 1 The information label cannot be used in applications with configured Smart Box Detection 15 ACCESSORIES 164 O P E R A T I N G I N S T R U C T I O N S deTec4 ...

Page 165: ... the sole responsibility of the manufacturer The product of this declaration is in conformity with the provisions of the following relevant UK Statutory Instruments including all applicable amendments and the respective standards and or technical specifications have been used as a basis Restriction of the Use of Certain Hazardous Substances in Electrical and Elec tronic Equipment Regulations 2012 ...

Page 166: ...tandard regional China IEC 62061 GB 28526 ISO 13849 1 GB T 16855 1 ISO 13855 GB T 19876 16 ANNEX 166 O P E R A T I N G I N S T R U C T I O N S deTec4 8021645 1EB0 2022 04 28 SICK Subject to change without notice ...

Page 167: ...ditional mechanical protective measures fitted and secured against manipulation which prevent reaching below above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the machine been meas ured specified and documented at the machine and or in the machine docu mentation Yes No Has the ESPE been mounted such that the required minimum distance from the nearest hazardous point ...

Page 168: ...lication example 47 25 Left Rectangular shadow without gaps Right Shadow with gaps 48 26 Smart Box Detection Object properties 49 27 Lateral object edge tolerance for an uncoded system 50 28 Lateral object edge tolerance for a coded system 50 29 Object distance and object width dependent on object speed 51 30 Dual channel and isolated connection of OSSD1 and OSSD2 54 31 No potential difference bet...

Page 169: ...h for Smart Box Detection on SP2 system plug 102 63 DIP switch for parity on SP2 system plug 103 64 QuickFix bracket adjust vertically 113 65 FlexFix bracket adjust vertically rotate 114 66 Dimensional drawing of sender and receiver 149 67 Dimensional drawing of the QuickFix bracket 153 68 Dimensional drawing of the FlexFix bracket 154 69 Diagram minimum distance to reflective surfaces for devices...

Page 170: ...l and rear mounting with the FlexFix bracket 83 23 System connection pin assignment male connector M12 5 pin 88 24 System connection pin assignment for SP1 system plug M12 male connector 8 pin 88 25 System connection pin assignment for SP2 system plug M12 male connector 8 pin 89 26 SP1 system plug extension connection pin assignment M12 female connector 5 pin 90 27 SP2 system plug extension connec...

Page 171: ...dering information for M12 connecting cable 5 pin 0 34 mm2 156 73 Ordering information for M12 connecting cable 8 pin 0 25 mm2 157 74 Ordering information for M12 connection cable 5 pin 0 34 mm2 157 75 Ordering information for M12 connection cable 8 pin 0 25 mm2 157 76 Ordering information for connection cable replacement of C4000 with deTec4 158 77 Ordering information for distributor 158 78 Orde...

Page 172: ...0 Information label ordering information 164 101 Note on standards 165 18 LIST OF TABLES 172 O P E R A T I N G I N S T R U C T I O N S deTec4 8021645 1EB0 2022 04 28 SICK Subject to change without notice ...

Page 173: ...LIST OF TABLES 18 8021645 1EB0 2022 04 28 SICK O P E R A T I N G I N S T R U C T I O N S deTec4 173 Subject to change without notice ...

Page 174: ...18 LIST OF TABLES 174 O P E R A T I N G I N S T R U C T I O N S deTec4 8021645 1EB0 2022 04 28 SICK Subject to change without notice ...

Page 175: ...LIST OF TABLES 18 8021645 1EB0 2022 04 28 SICK O P E R A T I N G I N S T R U C T I O N S deTec4 175 Subject to change without notice ...

Page 176: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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