SICK CFP CUBIC Operating Instructions Manual Download Page 48 | Manualshive

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O P E R AT I N G I N S T R U C T I O N S | C F P C U B I C

8021989 / 2017-10-20 | SICK AG

Subject to change without notice

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DISPOSAL

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Disposal

Dispose of device components and packaging materials in compliance with applicable

country-specific waste treatment and disposal regulations for the region of use.

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Summary of Contents for CFP CUBIC

Page 1: ...O P E R AT I N G I N S T R U C T I O N S CFP CUBIC Level sensor en ...

Page 2: ...hts are reserved by SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law Any modification abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks mentioned in this document are the property of their respective owners SICK AG All rights reserved...

Page 3: ... Repairs 10 3 Product description 11 3 1 Product identification 11 3 1 1 Information on the housing 11 3 1 2 Type code 11 3 2 Product characteristics 12 3 2 1 Device view 12 3 2 2 Operating buttons 12 3 3 Product features and functions 12 3 3 1 Principle of operation 12 3 3 2 Fields of application 12 4 Transport and storage 13 4 1 Transport 13 4 2 Transport inspection 13 4 3 Storage 13 5 Mounting ...

Page 4: ...window function 25 8 3 6 Normally open with error signal 27 8 3 7 Switching output as input for processing external signals 27 8 4 Configuration of analog outputs 28 8 4 1 Automatic signal detection 28 8 4 2 Current output 4 to 20 mA 29 8 4 3 Voltage output 0 10 V 29 8 4 4 Behavior of outputs in the event of an error 30 8 5 Advanced functions 30 8 5 1 Selecting display unit 30 8 5 2 Setting an alt...

Page 5: ...he display 45 11 3 Outputs 45 11 4 Error behavior 45 12 Repair 47 12 1 Maintenance 47 12 2 Returns 47 13 Disposal 48 14 Technical data 49 14 1 Note for critical applications 49 14 2 Features 49 14 3 Performance 49 14 4 Mechanics materials 50 14 5 Reference conditions 50 14 6 Ambient conditions 50 14 7 Electrical connections 51 15 Dimensional drawings 52 16 Factory setting 53 17 Accessories 54 ...

Page 6: ...ructions do not provide information on operating the machine in which the sensor is integrated For information about this refer to the operating instruc tions of the specific machine 1 2 Scope These operating instructions explain how to incorporate a sensor into a customer system Instructions are given in stages for all actions required These instructions apply to all available device variants of ...

Page 7: ...e following information is available for download from this page Model specific online data sheets for device variants containing technical data dimensional drawings and diagrams EU declaration of conformity for the product family Dimensional drawings and 3D CAD dimension models in various electronic formats These operating instructions available in English and German and in other languages if nec...

Page 8: ... exceptional cases 2 3 Limitation of liability Applicable standards and regulations the latest technological developments and our many years of knowledge and experience have all been taken into account when assembling the data and information contained in these operating instructions The manufacturer accepts no liability for damage caused by Failing to observe the operating instructions Improper u...

Page 9: ...ndependently In Germany electricians must meet the specifications of the BGV A3 Work Safety Regulations e g Master Electrician Other relevant regulations applicable in other countries must be observed The following qualifications are required for various activities Tasks Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workpla...

Page 10: ...al safety and work safety regulations Wiring work and the opening and closing of electrical connections may only be carried out when the power is switched off The radiated power is far lower than that from telecommunication equipment According to current scientific research the operation of this device can be classi fied as safe and non hazardous 2 8 Repairs Repair work on the sensor may only be p...

Page 11: ...1 Product group CFP Cubic Capacitive level sensor CFP Cubic 2 Probe length in mm 0100 100 mm ascending in increments of 100 mm 1 000 1 000 mm 3 Certification X Without certification 4 Probe design P PP rod probe 5 Process connection X Without process connection A G 3 4 A PBT B 3 4 NPT PBT 6 Application type N Oil and water applications 7 Housing N Plastic housing with display 8 Electrical outputs ...

Page 12: ...obe to span and measure a capacitive field The medium touching the probe influences the measured capacitance Linear to the level this change in capacitance is then evaluated in the sensor and output as a corre sponding level The sensor can output this level as a continuous measured value analog output and can also derive two or four freely positionable switching points from it switching outputs IO...

Page 13: ...r completeness and for any damage that may have occurred in transit In the case of transit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport compa ny s delivery note File a complaint Note Complaints regarding defects should be filed as soon as these are detected Damage ...

Page 14: ...of the con tainer These minimum distances are also specified in the following graphic Observe a min imum distance of 30 mm to the container sides and to the tank components When operating the sensor ensure that the ambient temperature is not above or below the limits Insulating the sensor housing is not permitted for tanks with hot media When positioning the device ensure that the sensor is not di...

Page 15: ...pleted and the wiring has been thoroughly checked When using extension cables with open ends ensure that bare wire ends do not come into contact with each other risk of short circuit when supply voltage is switched on Wires must be appropriately insulated from each other Wire cross sections in the supply cable from the user s power system must be designed in accordance with the applicable standard...

Page 16: ...ng to its function After the supply voltage has been applied the sensor carries out a self test Once installed the sensor is ready for operation on completion of the self test 5 s and the display shows the current measured value Fig 3 CFP Cubic device view 6 2 2 Pin assignment M12 plug connector 5 pin depending on the variant 1 2 4 3 5 Fig 4 M12 x 1 plug connector 5 pin Pin Identification Descript...

Page 17: ...fication Description 1 L Supply voltage 2 Q2 Switching output 2 PNP NPN DRV push pull 3 M Ground reference potential for current voltage output 4 C Q1 Switching output 1 PNP NPN DRV push pull IO Link 5 Q3 Switching output 3 PNP NPN DRV push pull 6 Q4 Switching output 4 PNP NPN DRV push pull 7 QA Analog current voltage output 8 QB Analog current voltage output The wire colors for 8 pin cables are n...

Page 18: ...K 4 Configure outputs see 8 3 Configuring the switching outputs Note The following parameters are automatically adjusted while executing the AUTCAL func tion The EXPRT MEAS TRSHLD parameter is adjusted The EXPRT MEAS ADAPT 60 s parameter is adjusted Note If the AUTCAL function was confirmed with FAILD relaunch commissioning In the event of problems during commissioning see 11 Troubleshooting 7 2 C...

Page 19: ...nction is confirmed with CALOK 6 Analyze the signal quality see 8 5 10 Evaluating signal quality Perform the following steps if the signal quality is not sufficient Reduce the value in the MEAS TRSHLD menu 7 Configure the filter see 8 5 8 Filtering measured values 8 Configure outputs see 8 3 Configuring the switching outputs Note If the AUTCAL function was confirmed with FAILD relaunch commissioni...

Page 20: ...ay is not available when inches are selected as the unit 8 1 2 Variants with four switching outputs 1000 mm 39 4 in Q1 2 3 4 Arrow pushbuttons For navigating in the menu and changing values Set pushbutton For saving and confirming Esc pushbutton To exit the operating menu one step at a time 8 1 3 IO Link For operation via IO Link 1 1 with data storage the following files can be downloaded from www...

Page 21: ... 0 10 V error signal simulation Configuration Display units offset lock Measurement Detailed signal quality filter TrsHld Note Exprt mode is automatically activated when IO Link is used 8 3 Configuring the switching outputs 8 3 1 Switching hysteresis and window function 2 or 4 outputs depending on variant Level t SP RP high low high low HNO HNC If the level is fluctuating around the set value e g ...

Page 22: ...Dry run protection Empty signal Configuration Configure the Qx switching output as normally open using Q1 as an example Note The switching output designation Q1 in the example here changes according to the selected process variable to be output The following configuration is only possible if the value is set to LEVEL or TEMPER under PROC1 1 Log in to Exprt mode see 8 2 2 Exprt mode 2 Configure the...

Page 23: ...own only 2 Pullup only 8 3 3 Normally closed with configurable hysteresis Applications Overfill protection Full signal Configuration Configure the Qx switching output as normally closed using Q1 as an example Note The switching output designation Q1 in the example here changes according to the selected process variable to be output 1 Log in to Exprt mode see 8 2 2 Exprt mode 2 Set the Output mode ...

Page 24: ...N circuit DRV Switching output in push pull function Switching output behavior Level t SP RP active disabled Error signal Switching output PNP NPN DRV Error status Normally closed HNC active Uv 0 V Uv PNP switched disabled disabled 0 V1 Uv 2 0 V NPN switched 1 Pulldown only 2 Pullup only 8 3 4 Normally open with window function Application Thecritical filling level for the application is within th...

Page 25: ... g 500 mm 7 Set the reset point Set the value in the Q1 FL1 menu to level in mm e g 400 mm 8 Select the electrical property NPN PNP DRV push pull Select the parameter in the Q1 TYP1 menu The following rules apply PNP Switching output in PNP circuit NPN Switching output in NPN circuit DRV Switching output in push pull function Switching output behavior Level t FH FL active disabled Error signal Swi...

Page 26: ...tput Set the parameter to the required value in the Q1 PROC1 menu 4 Set the Window mode in the Q1 OUT1 WINDOW menu 5 Configure the Q1 switching output as normally closed Set the parameter to NC in the Q1 POL1 menu 6 Set the switching point Set the value in the Q1 FH1 menu to level in mm e g 500 mm 7 Set the reset point Set the value in the Q1 FL1 menu to level in mm e g 400 mm 8 Select the electri...

Page 27: ...rt mode 2 Configure Q1 as output Set the parameter to OUTPUT in the Q1 MODE1 menu 3 Configure the process variable to be output Set the parameter to STATUS in the Q1 PROC1 menu 4 Set the status to be output in the Q1 STA STAT1 menu Set the parameter to FAILURE in the Q1 STA STAT1 menu 5 Configure the Q1 switching output as normally open Set the parameter to NO normally open in the Q1 STA POL1 menu...

Page 28: ...sent the CFP Cubic outputs the MAXLVL status 4 Configure the form of the external signal Set the parameter to NO normally open in the Q1 INP POL1 menu 8 4 Configuration of analog outputs 8 4 1 Automatic signal detection The CFP Cubic can automatically detect if a 4 20 mA or 0 10 V signal is required using the connected output load The following rules apply 4 mA to 20 mA if load 500 ohms at UV 15 V...

Page 29: ...in C e g 10 mm 5 Invert the signal The analog signal can be inverted in the QAPOL menu Set the parameter to INVERT in the QA QAPOL menu Normal Analog output signal as configured Invert Analog output signal is inverted QaHigh 4 mA and QaLow 20 mA 6 Select electrical signal Set the parameter in the QA QATYP menu to 4 to 20 mA 8 4 3 Voltage output 0 10 V Configuration Note The analog output designati...

Page 30: ...parameter in the QA QA TYP menu and set the value to 4 to 20 mA 3 Define the signal in the event of an error Select the parameter in the QA QA FAIL menu and set to the required value 8 5 Advanced functions 8 5 1 Selecting display unit The following units can be selected for the measured values UnitLv mm inch UnitTm C F Configuration 1 Log in to Exprt mode see 8 2 2 Exprt mode 2 Set the unit for le...

Page 31: ...orm autocalibration using AUTCAL Confirm LEVEL AT 50 using Set The successful AUTCAL function is confirmed with CALOK 8 5 4 Performing empty adjustment An empty adjustment must be performed if for example the signal quality is not suffi cient or the sensor was mounted with an Easy Clamp bracket An empty adjustment is also performed during advanced commissioning see 7 2 Commissioning on page 18 Con...

Page 32: ...e slower this adjustment occurs the more stable the measurement Note The value is automatically set to 60 s when AUTCAL is performed Configuration 1 Log in to Exprt mode see 8 2 2 Exprt mode 2 Set the parameter in the MEAS ADAPT menu The possible values are 60 s 30 s 10 s 5 s 1 s If the medium remains the same a value of 60 s is recommended 8 5 8 Filtering measured values Activating filtering The ...

Page 33: ...oltage is interrupted Activate the QA analog output The sensor s analog outputs can be activated for simulation for example to check the settings of a PLC Note The analog output designation QA in the example here changes according to the se lected process variable to be output Configuration using current output for level as an example 1 Log in to Exprt mode see 8 2 2 Exprt mode 2 Define the level ...

Page 34: ...SimOff Off Fill level 0 Fill level 25 Fill level 50 Fill level 75 Fill level 100 8 5 10 Evaluating signal quality The parameters describe the quality of the measuring signal and can be accessed under EXPRT INFO SigQu1 Characteristic for the robustness of the EXPRT MEAS TRSHLD setting Value range 0 to 100 Good signal 40 Measures in the event of a poor signal Reduce the value in the EXPRT MEAS TRSHL...

Page 35: ...istic for the quality of the probe in the empty state Value range 0 to 100 Good signal 50 Measures in the event of a poor signal Check the installation conditions see 5 1 Installation conditions Free the probe from deposits Perform empty adjustment see 8 5 4 Performing empty adjustment SigQua Summarizes the evaluation of SigQu1 SigQu4 and indicates the measurement quality This characteristic is on...

Page 36: ...FLx FHx QaLow QaHigh parameters are automatically adjusted 8 5 12 Resetting the calibration Executing this function resets the empty adjustment that was carried out by the cus tomer and the threshold value EXPRT MEAS TRSHLD and the filter time of the medium adjustment EXPRT MEAS ADAPT are reset to the default value Configuration 1 Log in to Exprt mode see 8 2 2 Exprt mode 2 Select MEAS RESET and c...

Page 37: ...SP2 Pol2 SP3 Pol3 SP4 Pol4 QaHigh QaLow QbHigh QbLow Filter FrmVer SigQu RstFac Passwd Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Level at 50 Para OK Esc Set Probe is free Set Set Set Set Set Set Set Set Set Set Set Set Set Set Set Set CalEmp Set OK Always available Configuration dependent Sub menu...

Page 38: ...et Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Mode1 Output Input Proc1 Actio1 Status minLvl maxLvl setErr Level Temp Stat1 Out1 Out1 SP1 SP1 mm C SP1 SP1 mm mm Pol1 no nc SimQ1 on off norm Typ 1 NPN PNP DRV RP1 RP1 mm C RP1 RP1 mm mm Failur Hyst Window Hyst Window Pol1 Pol1 Pol1 Pol1 Pol1 no nc no nc no nc no nc no nc SimQ1 SimQ1 SimQ1 SimQ1 SimQ1 on of...

Page 39: ...mQa QaLow QaLow mm mm Normal Invert Normal Invert Normal Invert Auto 0 10 V SimQa QaHigh C QaFail 3 5 mA 21 5 mA SimQa QaLow C Auto QaPol QaHigh C QaLow C Normal Invert 0 10 V SimQa Off 0 10 V Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set QaTyp QaTyp QaTyp QaTyp Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set...

Page 40: ...Set Esc Set 1s 5s 10s 30s 60s Set Esc Set Esc Set Level at 50 Set Esc Set Esc Set Probe is free Set Esc Set Esc Set reset Meas conf Set Esc Set Esc Set Load deflt conf Set Esc Set Esc Set 20 500 Set Esc Set Esc Set 0 100 Set Esc Set Esc Set 0 100 Set Esc Set Esc Set 0 100 Set Esc Set Esc Set 0 100 Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set see Qa Disp A AutCal Ok Passwd Di...

Page 41: ...ion switching output SP1 RP1 Switching point switching output SPx RPx Reset switching point switching output Note Not displayed if the switching output is used to out put the status Proc1 Status or if window is selected as the output function FH1 FL1 Upper threshold high window function switching output FHx FLx Lower threshold low window function switching output Note Not displayed if the switchin...

Page 42: ...Testing the configuration Disp A B Display settings See 8 5 2 Setting an alternating display of measurands DispA and DispB UnitLv Level display unit mm inch UnitTm Temperature display unit C F SimLvl See 8 5 9 Testing the configuration Setting the level to be simulated SimTmp See 8 5 9 Testing the configuration Setting the temperature to be simulated Offset See 8 5 11 Setting the offset Lock See 8...

Page 43: ...Description SigQa3 See 8 5 10 Evaluating signal quality SigQa4 See 8 5 10 Evaluating signal quality FrmVer Shows the firmware version SerNo Shows the serial number AppTag Measuring point name can only be written via IO Link DevTag Device name can only be written via IO Link RstFac Reset the set parameters to the factory settings Passwd Currently no function ...

Page 44: ...oo low high Adapt the ambient conditions PTmpH PTmpL Process temperature outside the specification Adapt the process conditions Temp Process temperature measurement not possible Contact service Q a b Ovl The ohmic load at the analog current output Qa is too high Reduce the load at Qa The analog current output Qa is not wired Connect the load to Qa Simul At least one simulation SimQ 1 2 3 4 a b Sim...

Page 45: ...red as input Sensor is in a safe state If a switching output is configured as an input check the signal and the system if required Cable break Check the cable IO Link communica tion not possible Input is set under Q1Mode Set output under Q1Mode 11 4 Error behavior Error Cause Solution Level display does not change Insufficient signal quality Perform empty adjustment see 8 5 4 Performing empty adju...

Page 46: ...ltered ambient conditions or aging Increase the threshold so that faults are below the threshold Check SigQu4 re teach capacitance val ues in empty state see 8 5 4 Perform ing empty adjustment Deposit is detected as level Remove deposit If the level is detected at the deposit check SigQu1 and increase the thresh old until the level is no longer detected Strong temperature fluctuations are interfer...

Page 47: ...nections and plug connectors 12 2 Returns Rinse off and or clean removed devices before returning them in order to protect our employees and the environment from dangers posed by residue from measured mate rials Faulty devices can only be examined when accompanied by a completed return form This form includes information about all materials which have come into contact with the device including th...

Page 48: ...I C 8021989 2017 10 20 SICK AG Subject to change without notice 4 8 13 DISPOSAL 13 Disposal Dispose of device components and packaging materials in compliance with applicable country specific waste treatment and disposal regulations for the region of use ...

Page 49: ... probe is not in contact with medium and temperature changes at the same time A low level up to 50 mm is measured in an empty tank if the tank is heated but the probe is not in contact with the medium Only heat the medium if the probe is in contact with it Do not perform any critical control oper ations based on the sensor s empty signal 14 2 Features Medium Water and oil based liquids Detection t...

Page 50: ...e rating IP 65 IP 67 EN 60529 Weight max 500 g 14 5 Reference conditions Air humidity 65 20 Temperature 20 C 5 C Print Water DC 80 Medium Distance to built in components 60 mm Centered installation of sensor Distance to bottom of the tank 10 mm Container parameterization carried out CalEmp completed 14 6 Ambient conditions Ambient temperature operation 1 20 C 60 C Ambient temperature storage 40 C ...

Page 51: ...ically switchable depending on output load 4 switching outputs PNP NPN DRV and 2 ana log outputs 4 mA to 20 mA 0 V to 10 V auto matically switchable depending on output load Signal voltage HIGH Uv 3 V Signal voltage LOW 3 V Output current 100 mA per output Inductive load 1 H Capacitive load 100 nF Temperature drift 0 1 mm K Output load 4 mA to 20 mA 500 ohms at Uv 15 V 4 mA to 20 mA 350 ohms at Uv...

Page 52: ... 20 SICK AG Subject to change without notice 5 2 15 DIMENSIONAL DRAWINGS 15 Dimensional drawings 99 3 90 16 0 63 L IAE M 36 1 42 Ø 16 0 63 66 2 60 G 3 4 A 3 4 NPT M12 x 1 50 1 97 43 1 69 33 1 30 Rod probe M Measuring range L Probe length IAE Inactive area at probe end 10 mm ...

Page 53: ...ow SP2 OUT2 Q2_Hno TYP2 Q2_PNP SP3 40 of probe length measured from end of probe RP3 5 mm below SP3 OUT3 Q3_Hno SP4 20 of probe length measured from end of probe RP4 5 mm below SP4 OU4 Q4_Hno TYP3 Q3_PNP TYP4 Q4_PNP QAHigh 50 mm below start of probe QALOW 10 mm above end of probe QAPOL QA_Nrm QATYP Auto QAFAIL 3 5 mA SimCur SimOff SimVol SimOff DspVal Distan Filter Off SimLev SimOff TrsHld 100 Mas...

Page 54: ...O P E R AT I N G I N S T R U C T I O N S C F P C U B I C 8021989 2017 10 20 SICK AG Subject to change without notice 5 4 17 ACCESSORIES 17 Accessories b b Accessories can be found online at www sick com ...

Page 55: ...O P E R AT I N G I N S T R U C T I O N S C F P C U B I C 8021989 2017 10 20 SICK AG Subject to change without notice 5 5 17 ...

Page 56: ...one 81 3 5309 2112 E Mail support sick jp Malaysia Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 4...

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