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Troubleshooting

SOPAS Service tool - only availabel in Service level

For some critical applications it can be helpful to watch the signal sequence which is
received at the 255 pixel array.

edges

Table 3: Troubleshooting

No.

Fail behavior

Cause

Action

SOPAS doesn’t func‐
tion correctly

Possibly an old SOPAS
version

Install newest SOPAS
version - must be at
least 2018.2

TROUBLESHOOTING

T E C H N I C A L I N F O R M A T I O N | AS30

8025153/2019-12-10 | SICK

Subject to change without notice

Summary of Contents for 8025153

Page 1: ...T E C H N I C A L I N F O R M A T I O N AS30 Application and Tricks...

Page 2: ...s information is available in the Device operating instructions This document is application based setup optimization and trouble shooting As products become more versatile they also become more compl...

Page 3: ...manufacturing 11 6 Glue line tracking in furniture manufacturing 13 7 Bottle inspection roundness 15 8 Object diameter measurement 17 9 Control of spray jets 19 10 Detection of spring 22 11 Tool posit...

Page 4: ...th P Position 6 3 30 mm 4 45 mm 5 50 mm 7 1 25 mm 3 100 mm 10 1 LEDs Buttons 2 TFT Graph ics 11 1 Core 2 Prime 3 Pro Type selection Selecting between Core and Prime Table 1 Control Panel Figure 1 TFT...

Page 5: ...nt of mea surement field Both Core and Prime Default Analog scale Default direction NOTE PLEASE TAKE CARE Reading direction is inverse to slide in direction mA values can be adjusted in Prime version...

Page 6: ...nfigure is via SOPAS as not all settings are available via the display Example for changing to reflector mode If a reflector calibration is needed Sopas will be needed 2 GETTING STARTET 6 T E C H N I...

Page 7: ...ow to Setup and configuration The AS30 can be configured as normal to Edge guiding Within the Sopas settings a smoothing adjustment will resolve the issue of the object not being solid Use the device...

Page 8: ...3 EDGE DETECTION OF A GRID 8 T E C H N I C A L I N F O R M A T I O N AS30 8025153 2019 12 10 SICK Subject to change without notice...

Page 9: ...The customer requires an accuracy of 0 1 mm with the dis tance from Line to edge calibrated to 13 mm How to Setup and configuration Using Sopas the AS30 can be configured to width measurement Also en...

Page 10: ...he tolerance window Within the Process data the width mea surement is visible in reference to the two selected edges This value can be measured with an analogue value as well as a standard switching o...

Page 11: ...cess which requires program mers and downtime How to Setup and configuration Using the AS30 we can easily configure the required detection edge Doing so we can configure the AS30 to detect that the la...

Page 12: ...degrees Image 2 can clean up the detection as per image 3 Choose needed edge Ensure that the sensitivity is set to Coarse due to material reflections Select your preferred out put configuration 5 FOIL...

Page 13: ...up and configuration Using the AS30 we can easily config ure the required detection area You can set an area that would trigger a switching output when the glue is applied in the correct area From the...

Page 14: ...n 4 20 mA is sent via Pin 2 The width and positioning is available within IO Link as an integer value 6 GLUE LINE TRACKING IN FURNITURE MANUFACTURING 14 T E C H N I C A L I N F O R M A T I O N AS30 80...

Page 15: ...eld would be the required accuracy toler ance and the second a confirmation that a bottle is detected These two signals com bined will set a switching output on pin 4 The measurement value can also be...

Page 16: ...ers will determine the signal out put QL1 Under the tab Smart tasks set the AND function between Qint 1 and Qint 2 Under this tab you can also add time delays functions if needed 7 BOTTLE INSPECTION R...

Page 17: ...red sizes Run an easy teach to evaluate the first result Run an advanced teach and based on the reflectivity of the ball select your sensitivity In our case Fine was suitable In the Configuration Qint...

Page 18: ...8 OBJECT DIAMETER MEASUREMENT 18 T E C H N I C A L I N F O R M A T I O N AS30 8025153 2019 12 10 SICK Subject to change without notice...

Page 19: ...ing the device with a Reflector in reflector mode The measurement value can also be monitored using the analogue output or IO Link for more variables With IO Link you can have four pre configured tole...

Page 20: ...ent Only the center of the spray jet is con sidered not the diameter Please consider the Minimum Detectable Object value 100 mm version MDO 0 5 mm 25 mm version MDO 0 2 mm 9 CONTROL OF SPRAY JETS 20 T...

Page 21: ...CONTROL OF SPRAY JETS 9 8025153 2019 12 10 SICK T E C H N I C A L I N F O R M A T I O N AS30 21 Subject to change without notice...

Page 22: ...eeded Set up the unit in Reflector mode The measurement value can also be monitored using the analogue output or IO Link for more variables Run a reflector teach followed by an easy teach to evaluate...

Page 23: ...Do a configuration with and without the spring present Without spring With spring Monitor the values and adjust if fine tuning is necessary Without spring With spring DETECTION OF SPRING 10 8025153 20...

Page 24: ...the correct position Run a reflector teach followed by a basic teach to evaluate the first result Run an advanced teach and based on the reflectivity and transparency of the spray select your sensitiv...

Page 25: ...Choose Qint1 and Window mode and do make a Window which makes sense TOOL POSITIONING 11 8025153 2019 12 10 SICK T E C H N I C A L I N F O R M A T I O N AS30 25 Subject to change without notice...

Page 26: ...gnal sequence which is received at the 255 pixel array edges Table 3 Troubleshooting No Fail behavior Cause Action 1 SOPAS doesn t func tion correctly Possibly an old SOPAS version Install newest SOPA...

Page 27: ...nce Reflector mode with missing reflector Correct distance Change mode 6 Edge detected but no target Scratched reflector dirt on front screen Clean the target Per form reflector teach in 7 Accuracy in...

Page 28: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree...

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