background image

7

Commissioning

7.1

Check during commissioning and modifications

DANGER

Hazard due to unexpected starting of the machine
Death or severe injury

b

Before carrying out the functional test, make sure that there are no people in the
hazardous area.

Approach

Check that the device is functioning properly after installation and after every fault. To
do this, proceed as follows:

Mechanical functional test

b

Open the protective device and close it again. The components of the safety
locking device must not collide with other parts. When the protective device is
closed, the actuator must be in a position which enables the lock to be actuated.

Electrical functional test

1.

Switch on the supply voltage.

2.

Close all protective devices and activate the locks. The machine must not start up
on its own.

3.

Check the lock. It must not be possible to open the protective device.

4.

Start the machine function.

5.

Stop the machine function and deactivate the lock.

6.

Check whether the protective device is kept locked until there is no more risk of
injury (e.g., due to run-on movements).

7.

Repeat steps 3 to 9 individually for each protective device.

Complementary information

NOTE

You can simulate an active lock command, by applying the referred voltage to the “Lock
input” contact.

7.2

Recurring technical checks

DANGER

Insufficient checks or incorrect repair
Hazard due to lack of effectiveness of the protective device

b

In the event of wear or damage, replace the entire safety locking device with
actuator. Never replace individual parts or assemblies.

b

Check the safety locking device following the inspection intervals specified in the
national rules and regulations.

The following checks must be done to ensure permanent and proper function:

Proper switching function

Safe mounting for all components

No damage, contamination, deposits or wear

Tightness of cable entries

COMMISSIONING 

7

8020548/1FVF/2022-04-27 | SICK

O P E R A T I N G   I N S T R U C T I O N S | i15 Lock

17

Subject to change without notice

Summary of Contents for 6034024

Page 1: ...O P E R A T I N G I N S T R U C T I O N S i15 Lock Safety locking device...

Page 2: ...ble within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trade...

Page 3: ...11 4 3 Design 12 4 4 Integrating into the electrical control 12 4 5 Testing plan 12 5 Mounting 13 5 1 Safety 13 5 2 Converting the actuating head 13 5 3 Mounting 14 5 4 Protection from environmental...

Page 4: ...tion 23 11 Accessories 24 11 1 Actuator 24 11 2 Additional accessories 24 12 Annex 25 12 1 Conformities and certificates 25 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S i15 Lock 8020548 1FVF 2...

Page 5: ...minent danger which will lead to death or serious injuries if not prevented WARNING Indicates a situation presenting possible danger which may lead to death or serious injuries if not prevented CAUTIO...

Page 6: ...in this document always show the dangerous state of the machine as movement of a machine part In practice there are different dangerous states such as Machine movements Electrical parts Visible and i...

Page 7: ...equirements for the qualification of personnel The safety locking device must be planned in installed connected commissioned and serviced only by qualified safety personnel Project planning For projec...

Page 8: ...nt distinguishing features of the variants in the following Locking principle operating or standby current Type of contacts for door monitoring Maximum locking force Complete overview of all variants...

Page 9: ...king device moni toring Positive opening normally closed contact for door monitoring Mechanical unlocking mechanism actuated safety locking device unlocked Mechanical unlocking mechanism not actuated...

Page 10: ...fectiveness of the protective device b After use put back the mechanical unlocking mechanism screw in the safety screw and seal e g with locking varnish 3 PRODUCT DESCRIPTION 10 O P E R A T I N G I N...

Page 11: ...several devices are switched in succession and the simplified process according to ISO 13849 is used to determine the performance level PL the PL may be reduced A logical series connection of safe co...

Page 12: ...l Switch on commands which bring about a dangerous state of the machine must not be enabled until the protective device is closed and the lock is activated The lock must not be deactivated until the d...

Page 13: ...can get damaged b Arrange the safety switch and actuator so that damage due to unintentional out side influences is prevented b Do not use safety switch and actuator b The set up and mounting of the s...

Page 14: ...actuator permanently to the moving part of the protective device so it cannot be disengaged 5 Fit an additional stop for the moving part of the protective device 5 4 Protection from environmental inf...

Page 15: ...nitoring b To ensure a secure contact strip the individual wires back about 6 mm 1 mm 6 2 Pin assignment Table 2 Switching elements and switching functions Actuator inserted Actuator removed Locked Un...

Page 16: ...ss of the cable entries 5 Close switch cover and fasten it tightening torque 0 8 Nm 6 ELECTRICAL INSTALLATION 16 O P E R A T I N G I N S T R U C T I O N S i15 Lock 8020548 1FVF 2022 04 27 SICK Subject...

Page 17: ...5 Stop the machine function and deactivate the lock 6 Check whether the protective device is kept locked until there is no more risk of injury e g due to run on movements 7 Repeat steps 3 to 9 individ...

Page 18: ...loose cable connections or plug connectors No manipulation by employees 7 COMMISSIONING 18 O P E R A T I N G I N S T R U C T I O N S i15 Lock 8020548 1FVF 2022 04 27 SICK Subject to change without not...

Page 19: ...accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request DECOMMISSIONING 8 8020548 1FVF 2022 04 27 SICK O P E R...

Page 20: ...metal actuating head with angled actuator i15 P metal actuating head 2 000 N 1 500 N 1 000 N Locking force FZh according to EN ISO 14119 FZh Fmax 1 3 i15 M metal actuating head i15 P metal actuating h...

Page 21: ...drawings i15 Lock 31 2 5 4 7 79 15 5 22 21 4 36 42 5 2 4 2 96 9 15 5 20 5 4 10 5 37 5 31 5 0 3 0 3 M 0 5 Nm M 0 6 Nm 24 5 5 24 5 5 TECHNICAL DATA 9 8020548 1FVF 2022 04 27 SICK O P E R A T I N G I N...

Page 22: ...0 28 6 16 20 35 5 8 16 R 200 Figure 1 iE15 R1 29 23 35 24 5 5 4 40 50 14 33 7 35 5 5 5 40 R 200 Figure 2 iE15 R2 9 TECHNICAL DATA 22 O P E R A T I N G I N S T R U C T I O N S i15 Lock 8020548 1FVF 202...

Page 23: ...EP0123 Lock 6034030 1 1 Plastic i15 EP0133 Lock 6034031 i15 Lock with standby current locking principle Table 6 Ordering information i15 Lock with standby current locking principle Locking device mon...

Page 24: ...l Partially flexible Door hinged on top or bottom 200 mm iE15 R1 5319977 Radial Partially flexible Door hinged on left or right 200 mm iE15 R2 5319978 11 2 Additional accessories Table 8 Additional ac...

Page 25: ...r see the entry in the P N or Ident no field on the type label Direct link to EU declaration of conformity www sick com 9114371 The undersigned representing the manufacturer herewith declares that the...

Page 26: ...12 ANNEX 26 O P E R A T I N G I N S T R U C T I O N S i15 Lock 8020548 1FVF 2022 04 27 SICK Subject to change without notice...

Page 27: ...ANNEX 12 8020548 1FVF 2022 04 27 SICK O P E R A T I N G I N S T R U C T I O N S i15 Lock 27 Subject to change without notice...

Page 28: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E...

Reviews: