manualshive.com logo in svg

siat SR4-S Type A, Instruction Manual And Spare Parts List, Page: 1 / 80

Share
Download
siat SR4-S Type A Instruction Manual And Spare Parts List Download Page 1

Publication code: SMB00051K.

2

 

SR4-S 

Type

A

NASTRATRICE AUTOMATICA

AUTOMATIC CASE SEALING MACHINE

MACHINE ENRUBANNEUSE AUTOMATIQUE

AUTOMATISCHE KARTONVERSCHLIESSMASCHINE

PRECINTADORA AUTOMATICA

MANUALE DI ISTRUZIONI E PARTI DI RICAMBIO

INSTRUCTIONS MANUAL AND SPARE PARTS LIST

MANUAL D’INSTRUCTIONS ET PIECES DETACHEES

BEDIENUNGSANLEITUNG UND ERSTAZTEILLISTE

MANUAL DE INSTRUCCIONES Y RECAMBIOS

Summary of Contents for SR4-S Type A

Page 1: ...MACHINE ENRUBANNEUSE AUTOMATIQUE AUTOMATISCHE KARTONVERSCHLIESSMASCHINE PRECINTADORA AUTOMATICA MANUALE DI ISTRUZIONI E PARTI DI RICAMBIO INSTRUCTIONS MANUAL AND SPARE PARTS LIST MANUAL D INSTRUCTIONS...

Page 2: ...800 boxes per hour average Instruction manual for the use safety maintenance and spare parts concerning the case sealing machine model SR4 S Type A This publication is property of SIAT S P A Via Puech...

Page 3: ...of belt tension 13 12 Log of maintenance work 13 13 Fire emergency 14 2 Enclosures 15 Electric Schematics 16 Pneumatic Schematic 16 Spare parts last section LIST OF ABBREVIATIONS ACRONYMS AND UNUSUAL...

Page 4: ...as been lost or damaged ask your after sale service for a new copy quoting the code num ber of the document 1 2 3 CONSULTING THE MANUAL The manual is composed of pages which identify the document and...

Page 5: ...CE AND SPARE PARTS PLEASE APPLY TO SIATs p a Via G Puecher N 22 Turate CO ITALY Model Part Number Type Serial Number Ampere Watt Year Volt Hertz Phase Via Puecher 22 22078 TURATE CO ITALY Tel 02 96495...

Page 6: ...t be effected at the place where the machine is installed all expenses for labor travel and lodging of Seller s personnel shall be sustained by the Buyer Buyer will be invoiced in conformity with Sell...

Page 7: ...to appoint the operators having the appropriate skill level and the appropriate training for each category of job The machine is provided with a LOCKABLE EMERGENCY STOP BUTTON placed on the upper head...

Page 8: ...on live electrical panels connector blocks control equipment etc SKILL 3 SPECIALIST FROM THE MANUFACTURER Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifica...

Page 9: ...nt of blades Replacement of drive belts Ordinary maintenance mechanical Ordinary maintenance electrical Extraordinary maintenance me chanical Extraordinary maintenance electrical STATE OF THE MACHINE...

Page 10: ...G Tape cutting blades Never remove the safety device which covers the blade on the top and bottom taping units Blades are extremely sharp Any error may cause serious injuries WARNING Pneumatic drives...

Page 11: ...eing driven by the belts Use only the EMERGENCY STOP BUTTON Never work without the safety protections Never remove or disable the safety devices Only authorised personnel should be allowed to carry ou...

Page 12: ...ad cylinder stop must not be released if compressed air is OFF Warns the operator not to touch the lever that actua tes the valve for the upper head ascent Show the selector to raise lower the upper h...

Page 13: ...for top taping unit and position of the sharp knife 3 SAFETY Label code 3 0 01050 96A Label code 3 0 01049 96A Label code 3 0 01048 96A Label code 3 0 01028 96A Label code 3 0 01023 96A d e f g h CAUT...

Page 14: ...ndicator is up Warns the operator not to touch the lever that actuates the closing opening of the box side guides Warns the operator not to introduce the hands into the ca vities of the box side guide...

Page 15: ...ow the start stop control and that inside thwe circuit brea ker box there is electric currenty Show the point for eartjh wire connection on the machine frame Identification data for the machine model...

Page 16: ...on their top and bottom flaps simul taneously 4 5 BOX SIZE RANGE The case sealer SR4 S is automatically adjustable to any box sizes included in the range shown below part 1 To seal boxes higher than 5...

Page 17: ...mm cbh conveyor bed height section 4 7 h w l ol cbh 4 7 CONVEYOR BED HEIGHT The case sealer SR4 S allows for a wide range of conveyor bed height Various combinations are possible with the use of the o...

Page 18: ...VEYOR BED HEIGHT MIN MAX CBH 585 925 OVERALL DIMENSIONS MIN MAX H 1375 2125 L 1390 1390 W 740 740 C WITH AS80 LEGS OPTIONAL CONVEYOR BED HEIGHT MIN MAX CBH 645 1135 OVERALL DIMENSIONS MIN MAX H 1435 2...

Page 19: ...it against the lever that controls the ascent of the upper head Insert the box into the machine until it overhangs the drive belts that will drag it through the taping heads Keep hands always as show...

Page 20: ...3 SHIPMENT AND HANDLING OF THE UNPACKED MACHINE The unpacked machine can only be moved short distances and indo ors only The transportation of the machine without packaging may cause damage and accide...

Page 21: ...hine Machine layout inside the packing Cut the polypropylene straps Use a cutter to remove the part of the case stapled to the pallet around the entire perimeter of the case Or remove the staples by u...

Page 22: ...own in Picture and remove the wooden pallet Machine weight 155 5 kg 6 2 PACKAGING DISPOSAL The packaging of the machine Mod SR4 S is composed of wooden pallet cardboard box steel fixing brackets polyt...

Page 23: ...ght 2500 mm 7 3 SPARE PARTS AND THREADING TOOL FOR TAPING HEADS SUPPLIED WITH THE MACHINE For a detailed description see section 13 1 7 4 MACHINE POSITIONING PIAZZAMENTO Lift the machine as shown in P...

Page 24: ...chine Position the bracket as shown on Picture and lock the screws previously removed 7 8 POSITIONING OF THE COLUMNS Loosen the cap of the air cylinder Keep the column with one hand and take the two s...

Page 25: ...g operations 7 11 1Make sure that the socket is provided with a ground protection circuit and that both the mains voltage and the frequency match the specifications on the machine plate 7 11 2Check th...

Page 26: ...ine to a plug which complies with the safety regulations of your country 7 13 CHECK OUT OF PHASES FOR THREE PHASE MAINS ONLY Procedure to be followed in order to connect correctly the posi tion of the...

Page 27: ...cycle The same thing happens in case of electric black out or when the machine is disconnected from the mains Air pressure remains ON 8 3 2 EMERGENCY STOP The lockable button for emergency stop is lo...

Page 28: ...B It adjusts the pressure of side guides against the box 9 3 FEEDING VALVE FOR THE PNEUMATIC CIRCUIT 1 Activates desactivates the pneumatic installation AIR PRESSURE INDICATOR 2 Shows the air presence...

Page 29: ...e upper head assembly 9 6 UPPER HEAD HEIGHT BLOCK Is used to lock the upper head assembly according to the minimum box height 9 7 UPPER HEAD PRESSURE ADJUSTMENT KNOB Increases decreases the weight of...

Page 30: ...button is placed in handy position 10 3 METAL SAFETY GUARD Safety guard of the top driving belts 10 4 ELECTRIC SYSTEM The electric system is protected by a ground wire whose continuity has been facto...

Page 31: ...e pneumatic circuit and raise the upper head assembly by turning clockwise the selector 2 Insert a tape roll on the drum and push it fully forward Attach the tape leg to the threading tool supplied wi...

Page 32: ...cut off the tape in excess 11 2 TAPE LOADING ON THE BOTTOM UNIT Turn the knob 1 to activate the pneumatic circuit and raise the upper head assembly by turning clockwise the selector 2 Lift the lock a...

Page 33: ...to the threading tool supplied with the tools kit Insert the plastic threading leader through the taping unit Take care to keep hands away from the tape cutting blades see section 3 11 g Follow the p...

Page 34: ...the drum must be slightly frictioned 11 5 ADJUSTMENT OF TAPING UNITS ACCORDING TO THE TYPE OF BOXES Adjust the main spring decrease the spring load for lightcardboard cases increase the spring load fo...

Page 35: ...tember 2013 11 8 UPPER HEAD PRESSURE Turm the valve selector onto position 1 using a flat 0 1 1 Adjust the pressure of the upper taping unit on the box Decrease or increase the air pressure according...

Page 36: ...peed up is required To adjust the minimum height of the upper head do as follows Turn the selector clockwise to raise the upper head as sembly Insert the box to be sealed and rotate anticlockwise the...

Page 37: ...Activate the pneumatic circuit rotating anti clockwise the knob 1 and lift the upper unit rotating clockwise the selec tor 2 Release the upper head stop and move it fully down Cut the air pressure rot...

Page 38: ...he machine overall dimensions change see section 4 7 Lift the machine as shown on Picture Remove the pad feet insert the casters fixing them with the two dowels and set the desired conveyor bed height...

Page 39: ...tape roll as follows Press the LOCKABLE EMERGENCY STOP BUTTON Repeat all the operations shown in sections 11 1 and or 11 2 12 5 CLEANING Before carrying out any cleaning or maintenance operation stop...

Page 40: ...ng the ON button the The lockable emergency stop button Release the emergency stop button by machine does not start is pressed turning it anticlockwise Short circuit in the electrical system Check the...

Page 41: ...y with grease metal metal OPERATIONS FREQUENCY OPERATOR S SKILL SECTION Lubrication Quarterly 2 13 5 6 7 Blade cleaning Weekly 2 13 8 Machine cleaning Weekly 1 12 5 Checkout of safety devices Daily 1...

Page 42: ...own on Picture A spring holder pin B spring tension pin C roller shaft D cutter hinge E blade guard pin 13 8 BLADE CLEANING Skill 2 operator Lift the blade guard and clean the blade by using a brush w...

Page 43: ...Skill 2 operator Remove screws Take the protection cover away Take the two caps away Loosen the locking nut Loosen the tensioning screw Cut the worn belt Position the new belt Insert between the lace...

Page 44: ...DRIVE BELTS REPLACEMENT Skill 2 operator Remove the ten screws that hold the car ter and take it out Remove the four screws that hold the EMERGENCY STOP support and put it near the taping unit Loosen...

Page 45: ...t by pulling it outwards in the middle A force of 3 5 kg should produce a gap of 25 mm 1 inch betwen the belt and the frame IMPORTANT Each time condensation accumulates in the filter remove it by slig...

Page 46: ...13 MAINTENANCE AND REPAIRS LIST OF THE MAINTENANCE IOPERATIONS CARRIED OUT ON THE MACHINE Date Decsription of operation 97 February 2007 ENGLISH...

Page 47: ...llers PVC drive belts nylon pulleys In order to dispose of the above materials please comply with the law in force in your country 14 2 INSTRUCTIONS ON EMERGENCY SITUATIONS ISTRUZIONI PER SITUAZIONI D...

Page 48: ...ved it is responsibily of the user to replace it immediately To order replacement labels please refer to the article codes shown on Figure 5709 in the spare parts catalogue 15 3 EMISSIONS OF RADIATION...

Page 49: ...16 DRAWINGS AND SCHEMATICS 100 February 2007 ENGLISH...

Page 50: ...16 DRAWINGS AND SCHEMATICS 101 February 2007 ENGLISH...

Page 51: ...Manometro 0 12 Atm 4 Elettrovalvola 5 Raccordo 6 Azionatore a leva 7 Valvola 3 2 8 Riduttore di pressione 9 Valvola selettrice 10 Riduttore di pressione 11 Valvola 5 2 12 Indicatore ottico 13 Valvola...

Page 52: ...ITALIANO Gennaio 2007 103 16 DRAWINGS AND SCHEMATICS...

Page 53: ...E DESCRIPTION QUANTIT D SIR E ATTENTION La machine est am lior e constamment par des projetteurs et le catalogue des pi ces de rechange subit p riodiquement des mises jour Il est donc indispensable qu...

Page 54: ...Fig 10137 Fig 10136 Fig 15109 Fig 10134 Fig 15110 Fig 10138 Fig 10133 Fig 15002 Fig 15111 Cod prod SEB0000145 Gen 2008 SR4 S 7585 Ott 2010...

Page 55: ...ELLA PIANA X VITE M5 ZINC PZ 4 33 S471148400A INTERR ASS 440V 50HZ H63 3F SA2 SR4 AEG PZ 1 34 S3803397ZZZ RELE DI SGANCIO A MINIMA TENSIONE 440V 50Hz SM PZ 1 35 S471136500A INTERR ASS 240V 50HZ H63 SA...

Page 56: ...SR4 S Ott 2010 Fig 7585 28 29 26 28 29 26 50 51 52 53 45 47 48 49 60 61 46 27 45 26 28 29 26 30 9 1 2 3 4 33 AEG 5 6 7 8 35 36 37 ALLEN BRADLEY 40 41 42 43 44 SIEMENS...

Page 57: ...6X25 ZINCATA 25 1 0000 PZ 3 4 00045 93 S340004593Z VITE TE M5X20 ZINCATA 26 2 0000 PZ 3 4 00745 92 S340074592Z RONDELLA DENT X VITE M5 BRUN 27 2 0000 PZ 3 4 00023 93 S340002393Z DADO M5 ZINCATO 28 2 0...

Page 58: ...SR4 S Feb 2007 Fig 10133 1...

Page 59: ...6X25 ZINCATA 25 1 0000 PZ 3 4 00045 93 S340004593Z VITE TE M5X20 ZINCATA 26 2 0000 PZ 3 4 00745 92 S340074592Z RONDELLA DENT X VITE M5 BRUN 27 2 0000 PZ 3 4 00023 93 S340002393Z DADO M5 ZINCATO 28 2 0...

Page 60: ...SR4 S Feb 2007 Fig 10133 2...

Page 61: ...00 PZ 3 3 13489 93 S331348993Z RONDELLA 18X8 SP 1 SA2 SR4 21 8 0000 PZ 3 2 05672 93 S320567293Z PIASTRINA FISSAGGIO COLONNA S2000 22 5 0000 PZ 3 2 06044 93B S320604493B muting piastrina protez col mut...

Page 62: ...SR4 S Mar 2015 Fig 10134 39...

Page 63: ...Z 3 4 00061 93 S340006193Z RONDELLA PIANA X VITE M5 ZINC 8 1 0000 PZ 3 7 00232 47 S370023247Z MOLLA BANDELLA 9 2 0000 PZ 3 4 00371 93 S340037193Z VITE TE M5X12 ZINCATA 10 4 0000 PZ 3 4 00023 93 S34000...

Page 64: ...SR4 S Feb 2007 Fig 10136...

Page 65: ...803446ZZZ MOTORE MULTITENSIONE MH63 C4 KW0 12 B5 4 2 0000 PZ 3 8 03449 S3803449ZZZ MOTORE MH63 C4 B5 220 240V MF 50HZ 0 13K 5 8 0000 PZ 3 4 00058 93 S340005893Z VITE TE M8X25 ZINCATA 6 8 0000 PZ 3 4 0...

Page 66: ...SR4 S Feb 2007 Fig 10137...

Page 67: ...93Z DADO AUTOBLOCCANTE M3 ZINCATO 17 1 0000 PZ 3 3 05604 93 S330560493Z BLOCCHETTO FISS CATENA 18 2 0000 PZ 3 4 00905 92 S340090592Z ANELLO SICUREZZA 3 2 DIN 6799 19 2 0000 PZ 3 3 05602 93 S330560293Z...

Page 68: ...SR4 S Feb 2007 Fig 10138 1...

Page 69: ...0000 PZ SCB0000363 Gr comando pneumatico 220V AC SR46 5 1 0000 PZ SBA0005343 VALVOLA SELETTRICE ASSEMBLATA 6 4 0000 PZ S340006193Z RONDELLA PIANA X VITE M5 ZINC 7 2 0000 PZ S340014193Z VITE TCEI M5X2...

Page 70: ...SR4 S Mar 2015 Fig 15002 1 2 4 3 5 1 2 3 4 5 6 6 7 8 10 11 20 10 11 23...

Page 71: ...320290993Z GUIDA SCORRIM CINGHIA 200A 24 8 0000 PZ 3 4 00055 93 S340005593Z VITE TSVEI M5X20 ZINCATA 25 2 0000 PZ 3 4 01771 S3401771ZZZ CINGHIA TRASCINAM C GIUNZIONE 75X1823 26 1 0000 PZ 4 4 06934 17A...

Page 72: ...SR4 S Aprile 2015 Fig 15109 1 ALLEN BRADLEY SIEMENS...

Page 73: ...PZ 3 4 00057 93 S340005793Z VITE TE M6X20 ZINCATA 73 1 0000 PZ 3 1 01551 17C S310155217C PROTEZ ANTINF SUPERIORE SA2 VERN 74 12 000 PZ 3 4 01708 93 S340170893Z VITE TESTA MEZZA TONDA CROCE M5X16 PER 7...

Page 74: ...45 49 8 35 28 33 34 92 91 67 67 10137 10 13 1 84 85 86 87 88 89 SR4 S Gen 2008 Fig 15109 2...

Page 75: ...INF 21 2 0000 PZ 3 4 00438 93 S340043893Z DADO AUTOBLOCCANTE M10 BASSO 22 2 0000 PZ 3 4 01703 93 S340170393Z VITE TCEI M8X70 TUTTO FILETTO 23 4 0000 PZ 3 2 02909 93 S320290993Z GUIDA SCORRIM CINGHIA 2...

Page 76: ...SR4 S Gen 2008 Fig 15110 1 1 63 64 65 66 67 68 57 10137...

Page 77: ...822 00A S471082200B CARTER POST MOTORIZZ C RULLINI SA2 SR4 58 4 0000 PZ 3 4 01708 93 S340170893Z VITE TESTA MEZZA TONDA CROCE M5X16 PER 59 1 0000 PZ 3 2 05911 17D S320591117D CARTER POSTERIORE MOTORIZ...

Page 78: ...SR4 S Gen 2008 Fig 15110 2 28 11 14...

Page 79: ...1030 96A 3 0 01040 96A 3 0 01046 96A 3 0 01047 96A SPRECHER 3 0 01033 96A AEG 3 0 01090 96A 3 0 01028 96A 3 0 01031 96A 3 0 01050 96A 3 0 01023 96A 3 0 01035 96A 3 0 01028 96A 3 0 01031 96A 3 0 01029...

Page 80: ......

Reviews:

No comments