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SHURflo Operating Instructions, Performance, 
Specifications and Parts Manual

Models NG7V, NG11V, NG7V-PH and NG11V-PH

Form L-4092 (3/10)

remaining air to be driven from the
seal chamber and will ensure liquid
circulation to the mechanical seal.

2. Gear pumps are built to very close

tolerances and this tolerance must
not be altered. The liquids must,
therefore, be free of all abrasives.
Sand, silt, wettable powders, etc.
must be avoided. 

NOTE:

Cast iron pumps are for oil-based 

fluids only.

3. When pumping a more viscous

(beyond 100 SSU on standard mod-
ules) liquid; a slower speed, a larger
pipe size pump, and possibly a 
larger motor should be selected. 

NOTE:

See performance chart for Max.

Torque.

4. Recheck motor and pump rotation.

Proper pump rotation is clockwise
(CW) looking at the front of the
pump when pressure relief valve 
is installed by manufacturer 
(See Figure 1).

5. On all standard models, pressure

relief valve is always on discharge
side (See Figure 1).

PRESSURE RELIEF VALVE

6. Standard model rotary gear pumps

are supplied with a built-in internal
pressure relief valve (can be exter-
nally ported). The valve may be
adjusted and used to set system
operating pressure, or used as a 
system pressure relief valve to 
prevent pump and motor damage
that can occur when discharge line 
is closed off. This relief valve is not
factory set. Extended operation 
(over one minute) under shut-off
conditions could cause pump to 
overheat, leak, and damage itself 
or overload motor.

7. To increase the pressure relief valve

pressure setting, remove cap (See
Figure 3 & 13, Ref. No. 31), then
loosen lock nut (See Figure 13, Ref.

No. 36), then turn the set screw 
(See Figure 13, Ref. No. 32) in 
(clockwise). Turning the set screw
out (counterclockwise) will reduce
the pressure setting. When desired
pressure is achieved, tighten lock
nut and reinstall protective cap (See
Figure 3).

8. The pressure relief valve can be 

converted to an external relief. This
will allow the relief to dump back 
to tank and allow longer periods of
relief without pump damage.
However, this is not a full-line 
pressure relief valve, and in cases
where frequent extended pressure
relief valve operation is anticipated, a
full-line external pressure relief valve
should be piped in the discharge line
and connected either back to the
tank or well down-stream of the
pump suction inlet (See Figure 4).

9. To convert the pressure relief valve

to external relief, remove the NPT
pipe plug from the pump cover 

(See Figure 13, Ref. No. 35) and 
discard. This plug is next to the 
pressure relief valve. In the bottom
of the NPT hole, there is a second
drilled and tapped hole. An 
optional external bypass plug (See
Figure 13, Ref. No. 38 included)
should be inserted in this hole and
bottomed out. The open NPT port
must now be piped back to the tank
or well downstream of the pump
suction (See Figure 4).

10. Standard models are equipped with

pressure relief valves, and the pump
can be run in reverse, however, 
the pressure relief valve will not
function. For continuous reverse
rotation, the cover plate must be
rotated 180˚ and gears reversed 
(See Figure 13). This is accomplished 
by removing the eight cover plate
screws, rotating the cover plate, 
and reattaching the screws. The
pressure relief valve should now 
be on the opposite side. This will
allow operation of the pump with 
a functioning pressure relief valve 
in reverse rotation. See Maintenance
Pump Repair section for disassembly
and reassembly instructions.

MECHANICAL SEAL FLUSH 
INSTALLATION OPTIONS 

11. These pumps are equipped with

mechanical seals and have been
designed with flush ports because
mechanical seals require cooling
lubrication for long life.

a. For fluids with viscosities less than

2000 SSU, a flush is not necessary,
but the seal cavity must be pre-
filled with either the operating
fluid or a neutral fluid. This is to
ensure seal cooling and lubrication
during start-up (See Figure 2).

Failure to provide 
initial seal prime can

result in the mechanical seal overheating
with resulting repair costs.

Figure 3 - Pressure Relief Valve Adjustment

Loosen valve lock nut and adjust
pressure with adjustment screw 

and tighten lock nut again.

Cap

Figure 4 - External Pressure 

Relief Valve Installation

Remove external bypass
plug cover and discard.
then insert external bypass  
relief plug as shown.

Summary of Contents for NG11V

Page 1: ...fryer hot oil cooking filtering or waste oil rendering applications This pump can also be used in non NSF hot oil applications with non particulate and non abrasive fluids compatible with pump wet end construction component materials Not for use with water based fluids Pumps meet NSF listed standards including NSF accepted paint for hot oil cooking applications Pumps can operate bi directionally r...

Page 2: ... 3rd 4th Mounting Pump Size Ports AC Motor Options PH Pump Head Only no motor NOTE Not all order code combinations configurations are standard models available from the manufacturer Custom model configura tions may require ordering standard components and or optional parts that will need to be assembled by the customer Manufacturer reserves the right to change model order codes standard models spe...

Page 3: ...ation check motor amps on start up NOTES Consult tables in form L 4082 General Operating and Safety Instructions on HP adders and speed recommendations for high viscosity fluids Pumps with motors are HP rated to handle up to 50 SSU at 50 PSI and specific gravity of 1 0 Max Viscosity 100 SSU at 1725 RPM with the motor supplied Max Input Torque See chart above Max RPM 1725 Max Specific Gravity 1 1 a...

Page 4: ... 4 CI 416 SS 303 SS CG Steel SS Viton 11 CG Carbon Graphite SS Stainless Steel CI Cast Iron ODP Open Drip Proof Standard Shaft Seals have carbon on Type 1 Ni Resist faces and 18 8 SS components Manual or Automatic check motor supplied NPT inlet and outlet in inches Retaining rings on drive and idler shafts are 15 7 MO SS Models are made of steel and stainless steel 17 7 303 and or 18 8 N NO OT TE ...

Page 5: ... right to change dimensions without notification All dimensions in inches unless otherwise specified Dimensions Figure 1 Dimensions Pressure Relief Valve Gear Part Numbers and Dimensions in inches Ref Description Part Outer Gear Hole No Number Diameter Length Diameter Material 1 Gear Helical R H 23291 1 75 0 75 0 625 416 SS Gear Helical L H 23292 1 75 0 75 0 625 416 SS 2 Gear Helical R H 23124 1 7...

Page 6: ... line it may be necessary to refill the pump every time the unit is stopped and you wish to restart the pump This depends on the length of time between starts and whether or not the gears are wet enough to close cavities to affect a prime 6 If solid contaminates are suspected in a liquid place a filter in the suction line 7 Be certain all suction piping connections are airtight NOTE Assure airtigh...

Page 7: ...l line pressure relief valve and in cases where frequent extended pressure relief valve operation is anticipated a full line external pressure relief valve should be piped in the discharge line and connected either back to the tank or well down stream of the pump suction inlet See Figure 4 9 To convert the pressure relief valve to external relief remove the NPT pipe plug from the pump cover See Fi...

Page 8: ...rds to city water systems Step 1 Locate appropriate city water supply and install anti siphon check valve Step 2 Use appropriate pipe nipple to reduce piping to 1 8 Step 3 Install appropriate needle valve and flowmeter Step 4 Connect piping to one of three available seal flush ports on pump Step 5 Adjust needle valve to achieve desired flow to seal cavity recommend ed 1 to 3 GPH INTERNAL FLUSH Sim...

Page 9: ... Refer to Figure 13 for Reference Numbers and Figures 8 9 for detailed seal and shaft assemblies 1 Pump Removal from Motor a Remove four bolts Ref No 20 from pump body Ref No 19 and gently pull pump assembly from motor b Pump drive coupler does not need to be removed from motor unless motor needs to be replaced If so refer to Pump and Motor Drive Coupler Replacement on page 11 2 Gear and Shaft Ass...

Page 10: ...eat into the seal seat retainer Any scratches dirt or fingerprints on the carbon or Type 1 Ni Resist faces will cause the seal to leak The seal seat is stationary in the pump while the seal on the shaft rotates The car bon face spinning against the Type 1 Ni Resist face provides for the sealing surface d Slide the seal retainer onto the drive shaft holding seal onto the shaft e Slide the drive sha...

Page 11: ...pressure relief valve cover Ref No 34 needs to be inspected for wear on the piston pressure relief valve seat the cover face and the bushing pockets Replace any parts if worn To reassemble reverse the disassembly steps above 6 All pumps must be primed before start up and the seal chamber needs to be filled See Figure 2 PUMP MOTOR OR DRIVE COUPLER REPLACEMENT 1 The pump comes with a spline coupler ...

Page 12: ... Parts Manual Figure 13 Repair Parts Illustration Please provide following information Model number Serial number if any Part description and number as shown in parts list To order parts contact a SHURflo Distributor or Order Direct Distributors can be found at www shurfloindustrial com Form L 4092 3 10 ...

Page 13: ...f 4432 12841 21307 21313 2 26 2 Washer Fiber 22507 22507 22507 22507 1 27 2 Spring 17 7 SS 4354 4354 4354 4354 1 28 2 Piston Relief Valve 303 SS NA NA NA NA 1 29 Spring Retainer 17 4 SS 21422 21422 21422 21422 1 30 Cap Relief Valve Steel 23416 23416 23416 23416 1 31 Cap Threaded 23415 23415 23415 23415 1 32 Screw Pressure Relief 18 8 SS 23414 23414 23414 23414 1 33 2 O Ring Viton NA NA NA NA 1 34 ...

Page 14: ...ED REDUCER OPTIONS A gear reducer can be directly mounted between a standard pump and motor combination Gear speed reducers are available for applications with high specific gravity or when viscosities are greater than 1000 SSU using a standard 1725 RPM motor The pump relation ship between volume GPM pressure PSI speed RPM viscosity specific gravity and horsepower is shown on performance chart in ...

Page 15: ...SHURflo Operating Instructions Performance Specifications and Parts Manual 15 Notes Form L 4092 3 10 ...

Page 16: ...anty consideration SHURflo reserves the right to request a Material Safety Data sheet from the Purchaser for any pump or product SHURflo deems necessary SHURflo reserves the right to disposition as scrap pumps or products returned which contain unknown substances or to charge for any and all costs incurred for chemical testing and proper disposal of components containing unknown substances SHURflo...

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