SHUNFENG T4 Owner'S Manual Download Page 1

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OWNER’S MANUAL

T5
T6

Summary of Contents for T4

Page 1: ...T4 OWNER S MANUAL T5 T6 ...

Page 2: ...l means AT TENTION BECOME ALERT YOUR SAFE TY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the machine operator a bystander or a per son inspecting or repairing the outboard motor CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor NOTE A NOTE provides key information to make procedures easi...

Page 3: ...2 Checking the engine oil level 12 Filling fuel for built in tank 13 Operating engine 13 Feeding fuel 13 Starting engine 14 Warming up engine 16 Manual start models 16 Shifting 16 Forward or reverse 16 Stopping engine 17 Procedure 17 Trimming outboard motor 17 Adjusting trim angle 17 Adjusting boat trim 18 Tilting up and down 19 Procedure for tilting up 19 Procedure for tilting down 20 Maintenance...

Page 4: ...ting and replacing anode s 30 Coating the boat bottom 30 Trouble Recovery 31 Troubleshooting 31 Temporary action in emergency 33 Impact damage 33 Starter will not operate 34 Emergency Starting Engine 34 Treatment of submerged motor 36 Procedure 36 ...

Page 5: ...store gasoline carefully Make sure there are no gas fumes or leaking fuel be fore starting the engine This product emits exhaust gases which contain carbon monoxide a colorless odorless gas which may cause brain dam age or death when inhaled Symptoms in clude nausea dizziness and drowsiness Keep cockpit and cabin areas well ventilat ed Avoid blocking exhaust outlets Check throttle shift and steeri...

Page 6: ...discard dump the product Recommends consulting the dealer on di scarding the product Important labels Warning labels Label WARNING Be sure shift control is in neutral before starting engine Do not touch or remove electrical parts when starting or during operation Keep hands hair and clothes away from flywheel and other rotating parts while engine is running Label WARNING LEAKING FUEL COULD CAUSE A...

Page 7: ...th soap and water Change clothing if gasoline spills on it Touch the fuel nozzle to the filler open ing or funnel to help prevent electrostat ic sparks CAUTION Use only new clean gasoline which has been stored in clean containers and is not contaminated with water or foreign matter Gasoline If knocking or pinging occurs use a different brand of gasoline or premium unleaded fuel Engine oil NOTE If ...

Page 8: ...suitable as it enables the correct engine speed to be maintained Conv ersely a larger pitch propeller ismore suitable for a smaller operating load NOTE Select a propeller which will allow the engine to reach the middle or upper half of the oper ating range at full throttle with the maximum boat load If operating conditions such as light boat loads then allow the engine r min to rise above the maxi...

Page 9: ...Basic components 5 Main components NOTE May not be exactly as shown Fuel tank ...

Page 10: ... it counterclockwise Air vent screw This screw is on the fuel tank cap To loosen the screw turn it counterclockwise Throttle friction adjuster A friction device provides adjustable resis tance to movement of the throttle grip or the remote control lever and can be set accord ing to operator preference To increase resistance turn the adjuster clockwise To decrease resistance turn the adjuster count...

Page 11: ...on To open the ignition circuit and stop the en gine push this button WARNING Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg while operating Do not attach the lanyard to clothing that could tear loose Do not route the lanyard where it could become entan gled preventing it from functioning Avoid accidentally pulling the lanyard during normal operation Lo...

Page 12: ...chanism and can be set according to operator preference An ad justing screw or bolt is located on the swivel bracket To increase resistance turn the adjuster clockwise To decrease resistance turn the adjuster counterclockwise WARNING Do not overtighten the friction adjuster If there is too much resistance it could be difficult to steer which could result in an accident Thrust rod The position of t...

Page 13: ...the lock lever and lift off the cowling When in stalling the cowling check to be sure it fits properly in the rubber seal Then lock the cowling by moving the lever antrorse Engine oil warning lamp Oil pressure is required to lubricate internal engine parts When the warning lamp Red is off it indicates that oil pressure is present WARNING Never run the engine if the warning lamp is onor blinkingon ...

Page 14: ... possible to provide complete in structions for every possible boat and motor combination Proper mounting depends in part on experience and the specific boat and motor combination WARNING Improper mounting of the outboard motor could result in hazardous conditions such as poor handling loss of control or fire hazards Observe the following For permanently mounted models your dealer or other person ...

Page 15: ...e of the outboard motor see page 18 Clamping the outboard motor 1 Place the outboard motor on the transom so that it is positioned as close to the cen ter as possible Tighten the transom clamp screws evenly and securely Oc casionally check the clamp screws for tightness during operation of the out board motor because they could become loose due to engine vibration WARNING Loose clamp screws could ...

Page 16: ...rottle for more than five minutes at a time 4 After the first 10 hours Operate the engine normally Preoperation checks WARNING If any item in the preoperation check is not working properly have it inspected and repaired before operating the outboard motor Otherwise an accident could occur CAUTION Do not start the engine out of water Over heating and serious engine damage can occur Fuel Check to be...

Page 17: ...re that the boat is tightly moored and that you can steer clear of any obstructions Be sure there are no swimmers in the water near you When the air vent screw is loosened gasoline vapor will be released Gaso line is highly flammable and its vapors are flammable and explosive Refrain from smoking and keep away from open flames and sparks while loosening the air vent screw This product emits exhaus...

Page 18: ...quipped attach it to a secure place on your clothing or your arm or leg Then in stall the lock plate on the other end of the lanyard into the engine stop switch WARNING Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg while operating Do not attach the lanyard to clothing that could tear loose Do not route the lanyard where it could become entan gled preve...

Page 19: ...ht out to start the engine Re peat if necessary 6 After the engine starts slowly return the manual starter handle to the original posi tion before releasing it 7 Slowly return the throttle grip to the fully closed position NOTE When the engine is cold it needs to be warmed up For further information see page 16 If the engine does not start on the first try repeat the procedure If the engine fails ...

Page 20: ...er from the cool ing water pilot hole shows that the water pump is pumping water through the cool ing passages If water is not flowing out of the hole at all times while the engine is running overheating and serious damage could occur Stop the engine and check whether the cooling water inlet on the low er case or the cooling water pilot hole is blocked Consult your dealer if rected the prob lem ca...

Page 21: ...the lanyard and remov ing the lock plate from the engine stop switch Trimming outboard motor The trim angle of the outboard motor helps determine the position of the bow of the boat in the water Correct trim angle will help im prove performance and fuel economy while reducing strain on the engine Correct trim an gle depends upon the combination of boat engine and propeller Correct trim is also af ...

Page 22: ...es by shifting the trim rod one hole Adjusting boat trim When the boat is on plane a bow up attitude results in less drag greater stability and effi ciency This is generally when the keel line of the boat is up about 3 to 5 degrees With the bow up the boat may have a greater tenden cy to steer to one side or the other Compen sate for this as you steer The trim tab can also be adjusted to help offs...

Page 23: ...o sion WARNING Be sure all people are clear of the out board motor when tilting up and down also be careful not to pinch any body parts between the drive unit and engine bracket WARNING Leaking fuel is a fire hazard Tighten the air vent screw and place the fuel cock in the closed position if the outboard motor will be tilted for more than a few minutes Otherwise fuel may leak CAUTION Before tiltin...

Page 24: ... 3 Close the fuel cock 4 Take hold of the top cowl grip and raise outboard to the fuii up position 5 The springloadedtilt locklever will eng age automatically and look the outboard in full up position Procedure for tilting down 1 Slightly tilt the outboard motor up 2 Pull up on the tilt release lever Gently lower outboard down ...

Page 25: ... EX 0 08 0 12 mm 0 0032 0 0047 in Drive unit Gear positions Forward neutral reverse Gear ratio 2 15 28 13 Trim and tilt system Manual tilt Fuel and oil Recommended fuel Regular unleaded gasoline Integral fuel tank capacity 2 5 L Recommended engine oil 2 stroke outboard motor oil Fuel Unleaded regular gasoline pump postied Engine oil type Genuine or recommended 2str engine oil Lubrication System En...

Page 26: ...ng your outboard motor for prol onged periods of time 2 months orlonger several important procedures must be per formed to prevent excessive damage Transporting and storing outboard motor WARNING Leaking fuel is a fire hazard When trans porting and storing the outboard motor close the air vent screw and fuel cock to prevent fuel from leaking USE CARE when transporting fuel tank whether in a boat o...

Page 27: ...en properly done the engine will smoke excessively and almost stall 7 If Fogging Oil is not available run the enginr at afast idie until the fuel system empties and the engine stops the cooling system for 3 or 5 minutes Cooling system flushing is essential to prevent the cooling system from clogging up with salt sand or dirt In addition fog ging of the engine is mandatory to pre vent excessive eng...

Page 28: ...c maintenance WARNING Be sure to turn off the engine when you perform maintenance unless otherwise specified If you or the owner is not famil iar with machine servicing this work should be done by your Shunfeng dealeror other qualified mechanic Replacement parts If replacement parts are necessary use only genuine Shunfeng parts or parts of the same type and of equivalent strength and materials Any...

Page 29: ... 10 hours 1 month 50 hours 3 months 100 hours 6 months 200 hours 1 year Anode s Inspection replace ment Cooling water passag es Cleaning Cowling clamp Inspection Fuel filter inside built in fuel tank Inspection cleaning Fuel system Inspection Fuel tank built in tank Inspection cleaning Gear oil Change Greasing points Greasing Idling speed carbure tor models Inspection Propeller and cotter pin Insp...

Page 30: ...ething about the condition of the engine For example if the center electrode porcelain is very white this could indicate an intake air leak or carburetion problem in that cylinder Do not attempt to di agnose any problems yourself Instead take the outboard motor to a Shunfeng dealer You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slow...

Page 31: ...or explosion Check for fuel leakage regularly If any fuel leakage is found the fuel sys tem must be repaired by a qualified me chanic Improper repairs can make the outboard unsafe to operate Check the fuel lines for leaks crack or mal function If a problem is found your Shunfeng dealer or other qualified mechanic should re pair it immediately Checkpoints Fuel system parts leakage Fuel line joint l...

Page 32: ...between the exhaust cover cylinder head and body cylinder Water leakage Start the engine and check that no water leaks from the joints between the exhaust cover cylinder head and body cylinder Engine oil leakage Check for oil leaks on the around the engine Checking propeller WARNING You could be seriously injured if the en gine accidentally starts when you are near the propeller Before inspecting ...

Page 33: ...er Tighten the propeller nut until there is no forward and backw ard movement 4 Align the propeller nut with the propeller shaft hole Insert a new cotter pin in the hole and bend the cotter pin ends NOTE If the propeller nut does not align with the pro peller shaft hole after tightening it loosen the nut until it aligns with the hole Changing gear oil WARNING Be sure the outboard motor is securely...

Page 34: ... Inspecting and replacing anode s Shunfeng outboard motors are protected from corrosion by sacrificial anodes Inspect the external anodes periodically Remove scales from the surfaces of the anodes CAUTION Do not paint anodes as this would render them ineffective Coating the boat bottom A clean hull improves boat performance The boat bottom should be kept as clean of marine growth as possible If ne...

Page 35: ... s Q Is ignition wiring damaged or poorly con nected A Check wires for wear or breaks Tighten all loose connections Replace worn or broken wires Q Are ignition parts faulty A Have serviced by a yours dealer Q Is engine stop switch lanyard not at tached A Attach lanyard Q Are engine inner parts damaged A Have serviced by a yours dealer Engine idles irregularly or stalls Q Are spark plug s fouled or...

Page 36: ...engine oil Q Is specified engine oil not being used A Check and replace oil with specified type Q Is engine oil contaminated or deteriorated A Replace oil with fresh specified type Q Is oil filter clogged A Have serviced by a yours dealer Q Has oil feed pump malfunctioned A Have serviced by a yours dealer Engine power loss Q Is propeller damaged A Have propeller repaired or replaced Q Is propeller...

Page 37: ...vent screw closed A Open the air vent screw Q Is fuel pump damaged A Have serviced by a yours dealer Q Is fuel joint connection incorrect A Connect correctly Q Is heat range of spark plug incorrect A Inspect spark plug and replace it with rec ommended type Q Is engine not responding properly to shift lever position A Have serviced by a yours dealer Engine vibrates excessively Q Is propeller damage...

Page 38: ... is standing behind you when pulling the starter rope It could whip behind you and injure someone An unguarded rotating flywheel is very dangerous Keep loose clothing and other objects away when starting the en gine Use the emergency starter rope only as instructed Do not touch the fly wheel or other moving parts when the engine is running Do not install the starter mechanism or top cowling after ...

Page 39: ...tance is felt 7 Give a strong pull straight out to crank and start the engine Repeat if neces sary 2 Shift outboard to neutral position 3 Disconnect linkage from rewind starter 5 Place the starte rope knot into the starte assembly 4 Remove three bolts and rewind starter around the cup assembly ...

Page 40: ...e the spark plug s then face the spark plug holes downward to allow any water mud or contaminants to drain 3 Drain the fuel from the carburetor fuel fil ter and fuel line Drain the engine oil completely 4 Fill the sump with the fresh engine oil 5 Feed engine fogging oil or engine oil through the carburetor s and spark plug holes while cranking the engine with the manual starter or emergency starte...

Page 41: ...保修的条件享受保修的客户必须是向公司授权行销该产品的特约代理商以零售方式购买的产品而且该产品须由公司特约代理商进行过交货前的专门检验并有书面证明并对产品做了合乎手续的登记之后才可享受保修如在保修登记中虚报游乐用或以后由游乐用改为商业用重新做过正确登记的情况除外公司可单方面决定取消其保修资格只有按时进行使用和维护手册中所列举的日常维护保养工作才能保持保修期持续有效根据对产品的维护保养是否恰当公司有权决定是否对其进行保修公司的义务按照本保修条款公司唯一的义务仅限于对损坏的零件免费进行修理或换用相同的新零件或公司核准再生产的零件将采用何种方式由公司自行决定公司有权随时对产品进行改进和提高但不承担对以前生产的产品进行改装的义务如何获得保修客户必须对公司提供进行修理的合适时机和接近产品进行维修的条件将产品交付由...

Page 42: ...拖驳存放电话租借住宿延期保险贷款时间和收益方面的损失或因此而造成的其它损失均不属本保修范围之内同样由于受艇结构限制为了能接近产品而必须拆除和或更换船艇结构而发生的费用也不在保修范围之列公司并未授权给任何个人或团体其中包括公司的特约代理商对产品做超出本保修范围的确认说明或保证若有这种情况则不得强加于公司保修范围和不保修的项目本节的目的在于帮助消除对保修范围最常产生的误解现将不属于保修范围的维修项目列举如下下述各项条款已经参考性地在中国地区有限保修中有所反映请记住保修适用于因材质和制造工艺缺陷导致在保修期内发生故障而需进行的修理安装错误意外事故正常磨损以及其它原因对产品造成的影响均不在保修范围之内保修限于材质或制造工艺中所产生的缺陷而且仅适用于在本公司特约经销商所在的国家购买产品的客户如您对保修范围...

Page 43: ...产生的损失赔偿费存放费任何形式的电话费或租借费增添麻烦所发生的费用时间或收益方面的损失等均由客户负担 8 进行维修时采用非 HYFONG 的零部件 9 正常维修所更换的润滑油润滑剂或工作液的费用由客户负担除非其消耗和污染是由于产品发生保修范围内的故障所造成 10 参与或准备参与赛艇或其它竞赛活动或配用竞赛型下部传动装置运行而造成的损坏 11 发动机有噪声未必表示发动机有严重问题如故障诊断查明发动机内部情况严重以致可能发生故障则产生噪声的原因应按保修给予纠正 12 下部传动装置和或螺旋桨因碰撞水下物体所造成的损坏应认为是航行事故 13 经发动机燃油输入口进气口或排气系统进水或发动机落水 14 尾机起翘露出水面杂物堵塞进水孔发动机安装过高或外倾过大的情况下运转都会使冷却系统供水不足由此而造成的任何零部件损坏均不能保修...

Page 44: ...了使您的船艇和舷外机组合能充分发挥出各种最佳性能应选配一只在正常载重下能使发动机在 4500 5000 转范围运转的螺旋桨这一转速范围可在保持船最高航速的条件下产生较好的加速性能如由于天气变暖温度升高在海拔较高的水域行驶艇的载重增加或船尾齿轮箱积垢等条件变化而导致转速低于推荐的范围则需更换螺旋桨或进行情节工作以保持航行性能和舷外机的使用寿命将发动机外倾至平衡操舵状态在两个方向的操舵力相等在不会造成螺旋浆断裂松脱的情况下用高精度转速表检测油门全开转速拉绳熄火停机开关当驾驶员离开操作位置相当远时例如驾驶员被突然抛离操纵位置可使发动机熄火停机熄火拉绳一端有锁扣插在开关中另一端有搭扣可挂在驾驶员身上拉升呈螺旋状长度尽可能短避免缠绕在邻近物体上拉开时有足够长度能使驾驶员在正常操作位置周围活动而又不会意外开动开关可将...

Page 45: ...碰撞的水域行驶时均应减速和谨慎驾驶废气排放舷外机在排放的烟气重有一氧化碳会使人窒息死亡务必防止在通风不良的情况下开动发动机运转建议配备救生器材船不可超载通风良好确保乘员妥善落座配备替补驾驶员严禁酒后或服用毒品后驾驶舷外机的技术规格机型 T4 5 6 功率 4 5 6 转速范围 4 马力 4500 5500 5 6 马力 5000 6000 转分怠速 1500 1800 转分缸数 1 排量 102ml 缸径冲程 55x43 外形尺寸 7000x310x1077mm 输出轴长度 435mm 17 1 推荐使用的汽油见燃油和润滑油说明 ...

Page 46: ...1 启动手柄 2 档位手柄 3 风门转把 4 夹紧螺丝 5 夹紧托架 6 纵倾调节杆 7 上油塞 8 冷却水入口 9 下油塞 10 螺旋桨 11 防涡流导板 12 阳极块 13 转架调整螺丝 14 倾斜销 15 冷却水出口 16 发动机下罩 17 顶罩 18 倾斜手把 19 阻风门 20 熄火开关 21 油管接口 22 指示灯 23 通气螺丝 24 外置油管开关 25 油管接头 26 油开关 6 ...

Page 47: ...面推荐采用的发动机润滑油采用合格的多粘度二冲程发动机合成润滑油确保您使用的润滑油可在各种温度下使用不推荐采用未经净化处理的润滑油多粘度润滑油合成润滑油低质润滑油或含固体添加剂的润滑油混合油比率发动机磨合期汽油机油 20 1 发动机磨合期后汽油机油 25 1 安装要求安装船外机安装发动机前确保您的发动机总马力没有超过船只的最大马力值船只马力过大可能导致严重不稳定船外机的安装应使船舶保持良好平衡否则船舶可能难以转向对于单发动机船舶应将船外发动机安装于船舶的中心线船龙骨线上高度需保持防涡流板位于船底和船底下 25 毫米 1 英寸处夹紧船外机均匀牢靠地紧固艉板夹紧螺钉由于夹紧螺钉会因为发动机振动而松动所以在发动机运转时请不时检查夹紧螺钉是否松动如有固定套环应将发动机连接到船只固定点以免发动机意外坠入水中发动机磨...

Page 48: ...格救生器材并方便取到是否有能抛向落水人员的救生圈 3 燃油供应是否良好是否按照检查和维护项目进行检查 4 燃油比率符合规定 5 是否符合最大载重乘客和货物在艇上重量是否均衡注意我们建议每次在咸水或污水水域行驶后都用淡水冲洗机器内部水道方式沉积污垢堵塞水道参见手册维护保养部分冲洗冷却系统的操作程序如果您的艇停泊在水中不使用时应将船外机翘起是齿轮箱完全离开水面气温在冰点以下时除外加油内置油箱松开通气螺丝 Air vent screw 一周打开油开关 Fuel cock 如有外置油箱水平放置油箱松开通气螺栓 2 3 周用油管连接到发动机和油箱注油泵上的箭头应朝向发动机关闭油开关 Fuel cock 挤压启动注油泵启动将齿轮换档杆置于空档位置 ...

Page 49: ...拉动启动手柄直到感觉到助力接着用力向外拉动起动发动机必要时重复此操作起动后将手柄轻放到原来位置将油门握把转回至停止位置注意如果发动机变冷需进行预热详见预热描述如第一次未能启动发动机重复操作如果尝试 4 5 次后仍无法启动则稍稍打开油门 1 8 至 1 4 再次尝试同样地如果发动机是热态的而无法启动微微打开油门再次尝试预热阻风门启动型在发动机启动后怠速运转 3 风中以预热机器否则发动机寿命会缩短发动机预热时逐渐将阻风门按钮推回原来位置通过冷却水观察孔确定水流是否稳定如果水流中断发动机会过热并损坏需及时检查冷却水观察孔是否堵塞如有问题请联系顺风经销商 9 ...

Page 50: ... 务必检查倾斜定位销是否处于锁定向下位置如配备注意减速或停止船只及滑行时请勿使用倒档功能否则船只易失控或损坏船只或机器停止发动机首先以怠速冷却机器建议不要再高速运行后立即停止发动机拔出熄火拉绳线夹断开拉绳与发动机的连接停止发动机后转紧油箱通气螺丝如配备外置油箱断开油管连接纵倾船外机船外机的纵倾角有助于确定船头在水中的位置正确的角度有助于改善性能和燃油经济性同时能减小发动机的应力角度与船载荷海况和运行数度有关如果船开始不稳定或难于操作应降低速度和或重新调节倾斜角停止发动机从夹紧托架上取下纵倾调节杆重新将其定位到期望的孔中在纵倾调节杆处于不同角度时进行试运行逐渐加速并观察是否有不稳定迹象或控制问题找 10 ...

Page 51: ...出船体船头降低过度向内纵倾会使船在水中费力前进这会降低燃油经济性并使其难以加速并且告速下会使船不稳定船头阻力大幅增加这加大船头操舵的危险使运行困难且危险向上和向下倾斜如果发动机将停止运行片刻或船只停泊在浅水处应向上倾斜发动机以保护螺旋桨和水下装置壳体避免撞击损坏同时减少盐腐蚀操作前确保发动机停止工作向上倾斜档位置于空档油箱通气螺丝拧紧以免漏油如配备外置油箱先拔下油管关闭油开关抓住倾斜手把抬起船外机弹簧定位杆会在相应高度自动锁住定位机器向下倾斜稍稍抬起船外机拉起定位杆轻缓放下机器维护和保养对您的船外机定期进行检查和维护保养对使您的机器能经常处于最佳运行状态非常重要燃油泄漏会有火灾危险当运输和贮存船外机时关闭通气螺丝和拧紧油箱盖以防燃油泄漏不要将燃油容器加注最大容量汽油加热后会剧烈膨胀可能在燃油容器中积...

Page 52: ...档位置于空档快速怠速运行发动机数分钟 6 在即将关闭发动机前快速将雾化油交替喷射到每个化油器或者消声器盖的雾化孔如有中在正确执行完成后发动机将大量冒烟并且几乎失速 7 如无雾化油使发动机快速怠速运行直到燃油系统已空并且发动机停止为止 8 如没有雾化油取下火花塞倒一茶匙干净的油到气缸手动启动发动机几次更换火花塞排出燃油 9 卸下船外机安装顶罩 10 排空发动机中的冷却水彻底清洗发动机外部注意冷却系统的冲洗对于防止冷却系统被盐沙或者灰尘等堵塞十分重要另外必须对发动机进行雾化润滑以防止发动机过度腐蚀同时进行冲洗和雾化润滑 1 润滑火花塞螺纹并安装火花塞将其拧紧到规定的扭矩参见火花塞清洗和调节火花塞清洗和调节火花塞是发动机的一个重要部件且容易检查火花塞的状态可以说明发动机的情况比如如果中心电极陶瓷非常白 ...

Page 53: ...洁衬垫表面并使用新衬垫擦去螺纹上的灰尘并拧入火花塞直至拧到正确的扭矩如果没有扭矩扳手可以在通过手拧紧后再转 1 4 到 1 2 圈来估计正确的扭矩一旦有扭矩扳手应将火花塞调整到正确的扭矩 2 更换齿轮油 a 倾斜船外机使齿轮油排放螺钉 2 尽可能位于最低点在齿轮箱下放一个合适的容器后拆下齿轮油排放螺钉和油位孔塞完全排空机油上油位孔塞下齿轮油排放塞 b 检查油中是否有水存在以确定密封件有无泄漏如果机油呈奶状则水进入齿轮箱这会引起齿轮箱损坏请及时更换密封件 c 当船外机垂直放置并使用柔性或压力加注装置时就齿轮油注入齿轮箱排放螺钉孔推荐使用的齿轮油液体齿轮油 SAE 90 齿轮油量 196ml 6 6fl oz d 当机油开始从油位塞孔流出时插入并拧紧油位孔塞 e 插入并拧紧齿轮油排放螺钉 3 为所有润滑油配件加润滑油加防水润滑脂...

Page 54: ...检查发动机的涂漆表面检查发动机有无擦伤凹痕或油漆剥落漆损部分更可能受到腐蚀必要时对该区清洁并涂漆定期维护维护操作的频率可根据运行条件进行调节当海水污水或泥水中运行时发动机在每次使用后均应用清洁水冲洗符号表示可以自己进行的检查符号表示由经销商或专业人员进行的工作 14 ...

Page 55: ...月 100 小时 6 个月 200 小时 1 年阳极块外部检查更换冷却水清洁罩夹检查燃油滤清器油箱内部检查清洁燃油系统检查燃油箱内置油箱检查清洁齿轮油更换润滑油加油点加润滑油怠速化油器型检查螺旋桨和开口销检查更换换档连杆检查调整恒温器检查更换油门连杆油门拉索油门启动正时检查调整水泵检查更换火花塞检查调整更换气门间隙顶置凸轮轴气门检查跳整排气导管排气歧管检查更换 ...

Page 56: ...次否则发动机将迅速磨损在发动机油还温热时换油换油时直立船外机 1 准备比发动机油容量大得多的容器接在放油口下松开并取下排油螺钉 2 然后拆下机油盖彻底排空机油后立即擦净溅出的机油 4 在排油螺钉上放新的衬垫在衬垫上抹上一层薄薄的机油并安装排油螺钉 5 加入适量机油后重新盖上机油盖启动发动机并观察确保没有机油泄漏 6 运行发动机 3 分钟后通过油位尺观察确保油位在高油位标尺和低油位标尺之间 7 根据当地法规处理用过的机油检查接线和连接器检查每根地线是否正确紧固每个连接器是否牢固接合排气泄漏启动发动机检查排气是否从排气罩气缸盖和气缸体间的接头处泄漏漏水启动发动机检查水泵是否从排气罩气缸盖和气缸体间的接头处泄漏发动机油泄漏检查发动机周围是否有机油泄漏检查螺旋桨检查拆除或安装螺旋桨之前请拆下火花塞帽并换档至空档关闭主开关拆下...

Page 57: ...或拧紧螺旋螺母时不要用手档用木块放在防涡流板和螺旋桨之间以防螺旋桨转动 1 开口销 2 螺旋桨螺母 3 垫圈 4 螺旋桨 5 止推垫圈 3 拆下螺旋桨和止推垫圈安装螺旋桨 1 在螺旋桨轴上涂上润滑脂 2 安装止推垫圈和螺旋桨 3 安装垫片将螺旋桨螺母拧紧到不能前后移动 4 就螺旋桨螺母与螺旋桨轴孔对齐将一个新的开口销插入孔中并弯曲两个端头检查和更换阳极块阳极块是用于防止腐蚀定期检查外部阳极清除其表面水垢检查连在阳极块上的地线更换阳极请联系经销商船底涂层清洁的船体可提供船的性能船底尽可能没有水下生物必要时船底可涂上许可的防污涂层以防水下生物的滋生不要使用含铜或石墨的防污漆这些漆会使发动机更快的腐蚀 17 ...

Page 58: ...进行更换问火花塞帽安装不正确答检查并重新安装火花塞帽问点火线路损坏或连接不好答检查接线有无老化或断裂拧紧所有松动的连线更换老化或断裂的接线问点火部件出现故障答联系经销商进行维修问发动机熄火拉索未连上答连上拉索问发动机内部零件损坏答联系经销商进行维修发动机怠速不正常或失速问火花塞受污染或型号不正确答检查火花塞清洁或用推荐型号进行更换问燃油系统堵塞答检查燃油系统中燃油管线有无挤压绞缠或其他障碍问燃油污染或陈旧答用清洁的新鲜燃油问燃油滤清器堵塞答清洁或更换燃油滤清器问点火部件失效答联系经销商进行维修问报警系统起动答发现并纠正报警的原因问火花塞间隙不正确答检查间隙并将其调整至规定值问点火线路损坏或连接不好答检查接线有无老化或断裂拧紧所有松动的连线更换老化或断裂的接线问未...

Page 59: ...倾角以实现最有效的运行问发动机安装在艉板上的高度不正确答将发动机调节至正确的高度问船底被水下生物污染答清洁船底问火花塞受污染或型号不正确答检查火花塞清洁或用推荐型号进行更换问有水生植物或其它异物缠入齿轮箱答去除异物并清洁水下装置问燃油系统阻塞答检查燃油系统中燃油管线有无挤压绞缠或其他阻塞问燃油污染或陈旧答用清洁的新鲜燃油问燃油滤清器堵塞答清洁或更换燃油滤清器问火花塞间隙不正确答检查间隙并将其调整至规定值问点火线路损坏或连接不好答检查接线有无老化或断裂拧紧所有松动的连线更换老化或断裂的接线问电气零件是否失效答联系经销商进行维修问未使用规定的机油答更换为规定的机油问未使用规定的燃油答使用规定类型的燃油更换问恒温器出现故障或堵塞答联系经销商进行维修问燃油箱上的排气螺丝关闭答 ...

Page 60: ...有无损坏同时检查船有无损坏 3 无论是否发现损坏缓慢并小心地返回最近的港口 4 再次运行前联系经销商检查船外机启动器不工作如果启动器不工作发动机不能通过起动器起动可以通过紧急起动拉索启动只有在紧急情况下采用该操作并且只用于返回港口维修使用紧急起动拉索启动发动机时防挂档保护装置不工作确保遥控杆位于空档位置否则船会意外开始运动导致事故操作时将熄火拉索系在衣服手臂或腿部等安全部位不要将拉索系到会脱落的衣服上也不要使拉索经过可能会缠绕的地方失去作用正常运行时避免意外拉动熄火拉索否则突然减速会造成船内人员和物品向前抛出没有防护的旋转飞轮具有很大的危险在起动发动机时应使松散的衣服和其他物品远离只能根据说明使用紧急起动拉索当发动机运转时不要触及飞轮或其它运动零件在发动机运转后不要安装起动装置或顶罩当起动或操作发动机时不要触...

Page 61: ...入启动杯的凹槽并在杯体上顺时针方向绕绳几周 7 缓慢拉绳直到感到阻力猛地拉动拉绳起动发动机必要时重复操作处理浸过水的发动机如果船外机浸入水中应立即送往经销商处否则会立即腐蚀如果无法立即送往维修可进行一下操作降低发动机的受损程度 1 用清水彻底洗净泥盐海草等 2 卸下火花塞然后使火花塞向下以排出水泥或者污染物 3 排出化油器燃油滤清器和燃油管线中的燃油彻底排空发动机机油 4 加入清洁的发动机机油 5 通过化油器和火花塞孔供应发动机雾化油或者发动机油同时用手动启动器或者紧急起动拉索起动发动机 6 尽快将船外机送到经销商处彻底检查前不要试图运行船外机 ...

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