Shop Tuff DB-5500LB Owner'S Manual Download Page 7 | Manualshive

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DIAGRAM & PARTS LIST

B1

B3
B4

B5

B44

B42

B6

B14

B16 B17 B18

B19

B21

B15

B36

B38

B39

B40

B2

B7

B13

B12

B11

B10

B9

B8

B15

B43

B20

B22

B22

B27

B26

B23

B28

B25 B24

B31

B15

B30

B9

B29

B35

B9

B34

B9 B45 B33 B32

Part#

Description

Qty.

Part#

Description

Qty.

B1

Handle

1

B22

Oiler 6

4

B2

Big Wheel Shaft

1

B23

Roll Sheath

2

B3

Bolt M8x55

1

B24

Spring Pin 5x28

2

B4

Bearing 8111

1

B25

Shaft 16x85

2

B5

Supporting Base

1

B26

Shaft 20x152

2

B6

Spring Pin 5x32

2

B27

Spring Pin 5x35

2

B7

Ring for Axle 55

1

B28

Roll Ring

4

B8

Big Wheel

2

B29

Shaft 20x122

2

B9

Bearing 60204
(single wheel)

8

B30

Spring Pin 5x32

8

B9

Bearing 60204
(double wheel)

12

B31

Frame of Wheel

2

B10

Half Ring

4

B32

Spring Pin 5x32

8

B11

Washer

2

B33

Shaft 20x95

4

B12

Ring for Axle 20

2

B34

Nog of Wheel

4

B13

Dust Cover

2

B35

Wheel 80/70x93

2

B14

Pin 16x40

2

B36

Bolt M6x50

2

B15

Oiler M6

6

B38

Wheel

2

B16

Spring Pin 5x28

2

B39

Lock Nut M6

2

B17

Joint

2

B40

Fork Frame

1

B18

Pin 16x44

2

B42

Bolt M6x12

1

B19

Straight Tappet

1

B43

Rocker Arm

1

B20

Long Shaft

1

B44

Lock Nut M8

1

B21

Ring for Hole 25

2

B45

Wheel 80/74x70

4

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Summary of Contents for DB-5500LB

Page 1: ...NUAL WARNING Carefully read and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury 01272017 Model DB 5500LB ...

Page 2: ...ve first contacted us to determine if it can or should be performed on the product For technical questions please call 1 218 943 6296 TECHNICAL SPECIFICATIONS Item Description Capacity 5500 lbs Fork Dimensions 27 x 48 Dimensions 63 5 x 47 8 x 27 GENERAL SAFETY RULES WARNING Read and understand all instructions Failure to follow all instructions listed below may result in serious injury CAUTION Do ...

Page 3: ...ional standards or when needed a face shield Use a dust mask if working in dusty work conditions This applies to all persons in the work area Also use non skid safety shoes hard hats gloves dust collection systems and hearing protection when appropriate PALLET TRUCK USE AND CARE Do not modify the pallet truck in any way Unauthorized modification may impair the function and or safety and could affe...

Page 4: ...haft 1 to secure it 4 Put the Chain 4 of the Handle Tube 3 through the hole of the Pin Shaft 1 see Figure 2 A 5 Put the screw and the nut at the end of the Chain 4 into the slot of the lever plate see Figure 2 and Figure 4 6 Raise the Handle to a horizontal position see Figure 3 Pull out the Pin 7 and keep it for future use if handle needs to be replaced The pallet truck assembly is complete Posit...

Page 5: ...ckwise Then try to operate the truck again till the truck is able to lower normally 3 The Hex Nut 8 see Figure 4 functions as a lock This needs to be loosened before any adjustments can be done Be sure to tighten after adjustments have been completed WARNING 1 Lift the Trigger up slightly when lowering the truck by controlling the Trigger to make the truck lower slowly Never release the Trigger qu...

Page 6: ...urn to the lowest positon 1 Too much hydraulic oil 2 The rotary parts are deformed or blocked 3 The trunk piston and guides bushing are blocked 1 Remove some hydraulic oil 2 Replace the parts 3 The forks won t lower 1 There is something abnormal in the unloading device 2 The parts are deformed or damaged 1 Readjust the unloading device see Item 4 2 2 Replace the parts 4 Hydraulic oil is leaking 1 ...

Page 7: ...ng Pin 5x32 2 B27 Spring Pin 5x35 2 B7 Ring for Axle 55 1 B28 Roll Ring 4 B8 Big Wheel 2 B29 Shaft 20x122 2 B9 Bearing 60204 single wheel 8 B30 Spring Pin 5x32 8 B9 Bearing 60204 double wheel 12 B31 Frame of Wheel 2 B10 Half Ring 4 B32 Spring Pin 5x32 8 B11 Washer 2 B33 Shaft 20x95 4 B12 Ring for Axle 20 2 B34 Nog of Wheel 4 B13 Dust Cover 2 B35 Wheel 80 70x93 2 B14 Pin 16x40 2 B36 Bolt M6x50 2 B1...

Page 8: ...4x20 1 B133 Bolt M6x25 1 B107 Handle 1 B134 Nut M6 1 B108 Handle Tube 1 B135 Lever Plate 1 B109 Shaft 1 B136 Bolt M10x1 1 B110 Spring Pin 3x20 1 B137 Spring 2x8x16 1 B111 Pressure Roller 1 B138 Ball Base 1 B112 Bush 1220 1 B139 Ball 5 1 B113 Pull Pole 1 B140 Pin 8x58 1 B114 Bush SF 1F2015 2 B141 Y Ring 31 5 1 B115 Chain C 6 904A 1 B142 O Ring 65x2 65 1 B116 Lock Nut M5 1 B143 Cylinder Cap 31 5 1 B...

Page 9: ...23 Valve Seat 1 B150 Dust Ring 18 1 B124 Ball 6 35 1 B151 Y Ring 18 1 B125 Base 1 B152 Piston Rod 1 B126 Copper Washer 10 2 B153 Ring for Axle 8 1 B127 Plug M10x1 2 For replacement parts and technical questions please call 1 218 943 6296 WARRANTY One year limited parts warranty TG PO BOX 203 Miltona MN 56354 Made in China ...

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