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OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 05/19)

MODEL W1871

6" PORTABLE BENCH

GRINDER

/LED LIGHTS

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#20270RSKBAL Printed in China

Summary of Contents for W1871

Page 1: ...LIGHTS Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT MAY 2019 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR F...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...on Cords 10 SETUP 11 Unpacking 11 Items Needed for Setup 11 Inventory 11 Machine Placement 12 Bench Mounting 12 Assembly 13 Tool Rest Adjustment 14 Spark Deflector Adjustment 14 Test Run 15 OPERATIONS...

Page 4: ...etup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360...

Page 5: ...Gauge 18 AWG Included Plug Type 5 15 Switch Type Rocker Motors Main Horsepower 1 3 HP Phase Single Phase Amps 2 5A Speed 3450 RPM Type Permanent Split Capacitor Bearings Shielded Permanently Lubricat...

Page 6: ...ols and features shown below to better understand the instructions in this manual To reduce your risk of serious injury or damage to the machine read this entire manual BEFORE using machine Wheel Guar...

Page 7: ...nent Description A Wheel Guard Prevents accidental contact with grinding wheel and contains sparks during grinding B Spark Deflector Reduces amount of sparks spraying back towards the operator C Tool...

Page 8: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 9: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Page 10: ...ess skin injuries or respiratory damage ALWAYS wear approved clothing safety goggles face shield and a respirator for type of grinding to be done SIDE TOP GRINDING Grinding on side of wheels can cause...

Page 11: ...ents Circuit Type 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated outpu...

Page 12: ...w one Grounding Pin Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 120V Figure 3 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Ins...

Page 13: ...me familiar with the controls and opera tions before starting the machine Inventory The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory...

Page 14: ...if it is installed where chil dren are present 11 12 Bench Mounting Number of Mounting Holes 4 Diameter of Mounting Hardware Needed 1 4 Figure 6 Working clearances The base of this machine has mounti...

Page 15: ...list on Page 11 complete the assembly by attaching the LED light housings safety shields and tool rests To assemble machine do these steps 1 Remove battery cover from each LED light housing and instal...

Page 16: ...wheel wears adjust the spark deflector closer to the grinding wheel to maintain a gap of 1 8 1 4 see Figure 13 If the gap reaches 1 4 and no additional adjustments can be made replace the grinding whe...

Page 17: ...e assembly is complete test run the machine to ensure it is properly connected to power and safety components are functioning properly If you find an unusual problem during the test run immediately st...

Page 18: ...espiratory damage always wear safety glasses and a respirator while operating this machine If you are an inexperienced operator we strongly recommend that you read books or trade articles or seek trai...

Page 19: ...ause kickback or severe injury Workpiece Inspection Wheel Selection The Model W1871 only accepts Type 1 wheels with a 1 2 bore Aluminum oxide and silicon carbide wheels are marked in a somewhat unifor...

Page 20: ...ng hole in center 3 At spots shown in Figure 14 gently tap grinding wheel with a light non metallic device such as handle of a screwdriver or a wooden mallet Note Finding exact spot to tap may take se...

Page 21: ...r the job DO NOT grind material inappropriate for the wheel type Only use wheels that are rated for the RPM of the grinder Mount the wheel properly see Wheel Removal Installation on Page 20 Do not pus...

Page 22: ...facing toward grinding wheel 3 Slowly move dressing wheel toward grinding wheel and maintain slight pressure until a clear even grinding surface appears across face of wheel 4 Turn grinder OFF Always...

Page 23: ...l flanges and help distribute pressure more evenly They also help reduce damage to the flanges 6 Verify flatness of inner and outer flanges by placing them on a flat surface If either flange is warped...

Page 24: ...d can sharpen drill bits from 1 8 to 3 4 with speed and accuracy Adjustable for various drill point angles The D3302 Heavy Duty Grinder Stand with Square Base turns any bench grinder into a stationary...

Page 25: ...m Also avoid storing grinding wheels where there is high humidity extreme heat or cold or solvents Wheel Dressing Depending on the type of grinding you do the grinding wheel may require periodic dress...

Page 26: ...need replacement parts or additional troubleshooting help contact our Technical Support Note Before contacting Tech Support find the machine serial number and manufacture date and if available your o...

Page 27: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Page 28: ...0VAC Wt Wt Wt Bk Bk Bk Bk ON OFF Switch 1 2 3 Wiring Diagram This motor wiring diagram is current at the time of printing however always use the diagram on the inside of the junction box cover when re...

Page 29: ...with both hands when grinding 6 Stand to side of grinder during start up 7 Never use damaged grinding wheels Inspect and test to ensure wheel is free of cracks and defects 8 Securely mount machine to...

Page 30: ...37 X1871037 STRAIN RELIEF TYPE 1 1 2 12 X1871012 SAFETY SHIELD 38 X1871038 POWER CORD 18G 3W 78 5 15P 13 X1871013 KNOB M5 8 D20 ROUND 39 X1871039 PHLP HD SCR M5 8 X 10 14 X1871014 PHLP HD SCR M5 8 X 2...

Page 31: ...urning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose...

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