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OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 3/16)

MODEL W1839/W1840

6"/8" VARIABLE-SPEED GRINDER

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#18150JH

Printed in China

Summary of Contents for W1839

Page 1: ...RINDER Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT MAY 2016 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FO...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...12 Extension Cords 12 SETUP 13 Unpacking 13 Items Needed for Setup 13 Inventory 14 Machine Placement 15 Bench Mounting 15 Assembly 16 Test Run 18 OPERATIONS 19 Operation Overview 19 Workpiece Inspect...

Page 4: ...respirator 3 Only plug power cord into a grounded outlet 4 Only use this machine to collect wood dust chips never use to collect glass metal liquids asbestos silica animal parts biohazards burning mat...

Page 5: ...V Single Phase 60 Hz Full Load Current Rating 2 5A Minimum Circuit Size 15A Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type NEMA 5 15 Switch...

Page 6: ...proximate Assembly Setup Time 15 Minutes Serial Number Location ID Label ISO 9001 Factory Yes Certified by a Nationally Recognized Testing Laboratory NRTL No Features 1 3 HP Variable Speed Induction M...

Page 7: ...ement 120V Single Phase 60 Hz Full Load Current Rating 5A Minimum Circuit Size 15A Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type NEMA 5 15...

Page 8: ...ina Warranty 2 Years Approximate Assembly Setup Time 15 Minutes Serial Number Location ID Label ISO 9001 Factory Yes Certified by a Nationally Recognized Testing Laboratory NRTL No Features 3 4 HP Var...

Page 9: ...speed turn counterclockwise to decrease speed H Tool Rest Left Provides a 60 V shaped groove for sharpening drill bits Also includes a flat surface for general grinding Tilt angle is adjustable Figur...

Page 10: ...ugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce thi...

Page 11: ...duce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bet...

Page 12: ...se the risk of injury TOOL REST POSITION A large distance gap between tool rest and wheel increases risk of workpiece being pinched between wheel and tool rest causing wheel breakage loss of control a...

Page 13: ...0V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines...

Page 14: ...one Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 120V Figure 2 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle In...

Page 15: ...If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer immediately The following items are needed but not included to set up your machine SUFFOCATIO...

Page 16: ...inside the machine and packaging materials Often these items get lost in packaging materials while unpacking or they are pre installed at the factory Hardware Figure 4 Qty K Flat Washers 8mm 2 L Flat...

Page 17: ...irect Mount see example where the machine is secured directly to the workbench with lag screws and washers Number of Mounting Slots 2 Diameter of Mounting Hardware Needed 3 8 Machine Base Workbench He...

Page 18: ...safety shields see Figure 9 using 4 M4 7 x 12 Phillips head screws 4 M4 7 flange nuts 2 safety shield mounting plates 2 safety shields and 2 safety shield mounting brackets 2 Attach safety shield ass...

Page 19: ...see Figure 14 IMPORTANT If the gap reaches 1 8 and the tool rest cannot be adjusted any closer to the wheel the grinding wheel MUST be replaced before you can resume safely operating grinder Tool Rest...

Page 20: ...ted to power and safety components are functioning properly If you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE operatin...

Page 21: ...piratory damage always wear safety glasses and a respirator while operating this machine If you are an inexperienced operator we strongly recommend that you read books or trade articles or seek traini...

Page 22: ...s with a 1 2 bore The W1840 only accepts Type 1 wheels with a 5 8 bore Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all the major manufacturers Understanding th...

Page 23: ...nting hole in center 3 At spots shown in Figure 17 gently tap grinding wheel with a light non metallic device such as handle of a screwdriver or a wooden mallet Note Finding exact spot to tap may take...

Page 24: ...e stacked on them Select the right grinding wheel for the job DO NOT grind material inappropriate for the wheel type Only use wheels that are rated for the RPM of the grinder Mount the wheel properly...

Page 25: ...or complete details on how to properly dress the wheel To dress grinder wheel do these steps 1 Turn grinder ON 2 Place wheel dresser on tool rest with dressing wheels facing toward grinding wheel 3 Sl...

Page 26: ...5 Remove grinding wheel from spindle Take note of paper or fiber disc between wheel flanges and wheel These cushion the pressure of the wheel flanges and help distribute pressure more evenly They als...

Page 27: ...accuracy Adjustable for various drill point angles The D4141 Drill Gauge Set offers 3 steel plates with clear markings precision stamped gauge holes and lists numbered 1 60 lettered A Z and fractional...

Page 28: ...cting Cleaning the grinder is relatively easy Vacuum excess debris and wipe off the remaining dust with a dry cloth Wheel Storage Grinding wheels can be easily damaged so it is important to store them...

Page 29: ...ding wheel reduce feed rate pres sure 2 Wire motor correctly 3 Clean motor let cool and reduce workload 4 Test repair replace 5 Test by rotating shaft rotational grinding loose shaft requires bearing...

Page 30: ...ity on wheel surface 2 Workpiece not being held tightly 1 Dress grinding wheel Page 23 2 Use a holding device to firmly retain workpiece Burning spots or cracks in the workpiece 1 Improper type of gri...

Page 31: ...ng but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minute...

Page 32: ...box 120 Volt Motor Ground Ground Neutral Hot Ground 120 VAC 5 15 Plug Pre Wired Speed Control Potentiometer B103 Safety Switch KEDU HY7 Rotation Sensor Circuit Board Box Viewed from Top Grinder Base...

Page 33: ...19 20 21 22 23 24 26 27 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 63 64 65 66 67 70 71 72 73 5 18 29 31 29 33 34 42 20 18 18 68 69 15 47 71 24 22 36...

Page 34: ...OUNTING PLATE 19 X1839019 GRINDING WHEEL 6 X 1 2 X 3 4 AO60 60 X1839060 TOGGLE SWITCH KEDU HY7 20 X1839020 PHLP HD SCR M5 8 X 10 W CAPTIVE WASHER 61 X1839061 SPEED KNOB SPACER 21 X1839021 INNER WHEEL...

Page 35: ...19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 70 71 72 73 5 18 29 31 29 33 34 42 20 18 18 68 69 15 47...

Page 36: ...NG PLATE 19 X1840019 GRINDING WHEEL 8 X 1 2 X 3 4 AO60 60 X1840060 TOGGLE SWITCH KEDU HY7 20 X1840020 PHLP HD SCR M5 8 X 10 61 X1840061 SPEED KNOB SPACER 21 X1840021 INNER WHEEL COVER L 62 X1840062 SP...

Page 37: ...Model W1839 W1840 For Machines Mfd Since 3 16...

Page 38: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 39: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Page 40: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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