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Model W1835 (For Machines Mfg. Since 12/12)

PA

RT

S

Track Saw Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1

X1835001

POWER CORD 18G 2W 72" 1-15P

44

XPFH05M

FLAT HD SCR M5-.8 X 12

2

XPAW05M

HEX WRENCH 5MM

45

XP6002ZZ

BALL BEARING 6002ZZ

3

X1835003

CARBON BRUSH SPRING

46

XPR29M

INT RETAINING RING 32MM

4

X1835004

CARBON BRUSH HOLDER

47

XPCAP50M

CAP SCREW M5-.8 X 10

5

X1835005

MOTOR HOUSING

48

X1835048

FRAME

6

X1835006

POWER CORD PROTECTOR

49

X1835049

PIVOT PIN

7

X1835007

POWER CORD CLIP

50

X1835050

COMPRESSION SPRING

8

XPHTEK39M TAP SCREW M4 X 12

51

X1835051

SPRING GUIDE

9

X1835009

TERMINAL BLOCK 2 POST

52

X1835052

RIVING KNIFE LOWER ARM

10

X1835010

HANDLE

53

X1835053

RIVING KINFE

11

XPHTEK6M

TAP SCREW M4 X 16

54

XPCAP85M

CAP SCREW M6-1 X 6

12

X1835012

STATOR

55

X1835055

SAW BLADE 160MM 48T

13

XPHTEK61M TAP SCREW M4 X 55

56

X1835056

DUST PORT 1.5"

14

X1835014

MOTOR FRONT COVER

57

X1835057

BLADE HOUSING

15

XPHTEK62M TAP SCREW M4 X 22

58

XPS74M

PHLP HD SCR M4-.7 X 14

16

X1835016

MICRO SWITCH

59

XPFH68M

FLAT HD CAP SCR M8-1.25 X 20

17

X1835017

CAPACITOR

60

X1835060

OUTER ARBOR FLANGE

18

X1835018

POWER TRIGGER

61

X1835061

INNER ARBOR FLANGE

19

X1835019

PLUNGE TRIGGER

62

XPS74M

PHLP HD SCR M4-.7 X 14

20

X1835020

RESET TORSION SPRING

63

X1835063

RIVING KNIFE SPRING

21

X1835021

PLUNGE TORSION SPRING

64

X1835064

RIVING KNIFE UPPER ARM

22

X1835022

POWER TORSION SPRING

65

XPHTEK31M TAP SCREW M4 X 14

23

XPHTEK11M TAP SCREW M3 X 8

66

X1835066

ANGLE GAUGE POINTER

24

X1835024

CARBON BRUSH

67

XPHTEK33M TAP SCREW M3 X 5

25

X1835025

BACK COVER

68

X1835068

DEPTH GAUGE SUPPORT

26

X1835026

RUBBER BEARING SLEEVE

69

X1835069

DEPTH GAUGE SCALE

27

XP608Z

BALL BEARING 608Z

70

X1835070

DEPTH GAUGE

28

X1835028

ROTOR

71

X1835071

KNOB BOLT M8-1.25 X 24

29

XP6001ZZ

BALL BEARING 6001ZZ

72

XPCAP04M

CAP SCREW M6-1 X 10

30

X1835030

BLADE SAFETY LOCK

73

XPW03M

FLAT WASHER 6MM

31

X1835031

SAFETY SEG COIL SPRING

74

X1835074

RAIL ADJUSTMENT KNOB

33

XPCAP24M

CAP SCREW M5-.8 X 16

75

XPCAP01M

CAP SCREW M6-1 X 16

34

X1835034

PLUNGE LOCK

76

X1835076

SCALE NUT 8MM

35

X1835035

GEARBOX

77

X1835077

LEFT TILT GUIDE

37

XPR39M

EXT RETAINING RING 8MM

78

X1835078

BASE PLATE

38

X1835038

GEARBOX SCREW M4.8 X 30

79

X1835079

RIGHT TILT GUIDE

39

X1835039

GEARBOX COVER

80

XPSS04M

SET SCREW M6-1 X 12

40

XPFH30M

FLAT HD SCR M5-.8 X 8

82

XPSS05M

SET SCREW M5-.8 X 10

41

X1835041

ARBOR CYLINDER

115

X1835115

READ MANUAL LABEL

42

X1835042

ARBOR SHAFT

116

X1835116

MOTOR LABEL

43

X1835043

ARBOR BEARING COVER

117

X1835117

SHOP FOX LOGO LABEL

Safety labels warn about machine hazards and how to prevent serious personal injury. The owner 

of this machine MUST maintain the original location and readability of all labels on this machine. 

If any label is removed or becomes unreadable, REPLACE that label before allowing machine to 

be operated again. 

Summary of Contents for W1835

Page 1: ...0 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT DECEMBER 2012 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...SETUP 14 Unpacking 14 Inventory 14 Optional Accessories 14 Dust Collection 15 OPERATIONS 16 General 16 Using Saw 16 Blade Selection 16 Changing Blades 17 Riving Knife Adjustment 18 Setting Cutting Dep...

Page 4: ...this product In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable...

Page 5: ...ing a cutting operation Kickback An event in which the tool is propelled back towards the operator at a high rate of speed Parallel Being an equal distance apart at every point along two given lines o...

Page 6: ...e 60 Hz Main Specifications Blade Specifications Blade Diameter 160mm 61 4 Blade Tilt 0 45 Arbor Size 20mm Arbor Speed 5500 RPM Blade Rim Speed 9070 FPM Cutting Capacities Maximum Depth of Cut at 90 w...

Page 7: ...Spring Loaded Riving Knife Low Profile Blade Guard for Cuts as Close as 5 8 from Wall 11 2 Dust Port for Efficient Dust Collection Versatile Saw Can be Used With or Without Track Precision Depth Contr...

Page 8: ...which the saw blade will enter the workpiece D Bevel Gauge Lock Knob Front and Rear Sets the angle up to 45 at which the saw blade will cut into the workpiece and locks it into place E Rail Adjustment...

Page 9: ...knife to work with plunge cuts Also provides limited protection against accidental blade contact if kickback occurs L Saw Blade This saw is designed for a blade that has a 160mm diameter a 20mm arbor...

Page 10: ...ally around children Make workshop kid proof DANGEROUS ENVIRONMENTS Do not use tools in areas that are wet cluttered or have poor lighting Operating tools in these areas greatly increases risk of acci...

Page 11: ...s reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly CHILDREN BYSTANDERS Keep children and bystanders at a safe distance...

Page 12: ...Never reach under workpiece near blade and do not perform a cut while supporting workpiece with one hand or balancing it on a leg or any other body part CUTTING DEPTH Set the cutting depth so the blad...

Page 13: ...to one side of the saw when operating never directly behind it When kickback does occur it will eject the saw back toward the operator Ensure the workpiece remains level and immobile throughout your c...

Page 14: ...e the full load current drawn from the machine for an extended period of time If this tool is connected to a circuit protected by fuses use a time delay fuse marked D The full load current rating is t...

Page 15: ...are marked with a W A or a W to signify their rating Always check to make sure that the extension cords are in good working order and free of any type of damage such as exposed wires cuts creased ben...

Page 16: ...ost out of your W1835 Track Saw SETUP The following is a description of the main components shipped with the Model W1835 Lay the components out to inventory them Note If you can t find an item on this...

Page 17: ...collection how to book To connect a dust collection hose do these steps 1 Fit the 11 2 dust hose over the dust port see Figure 8 and secure in place with a hose clamp 2 Tug the hose to make sure it do...

Page 18: ...ry may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading The W1835 Track Saw is designed to be used with wood and wood based material Th...

Page 19: ...with a 5mm hex wrench until the blade locks in place 3 With your free hand turn the arbor bolt counterclockwise with a 5mm hex wrench to loosen it as shown in Figure 10 4 Once the arbor bolt has been...

Page 20: ...in Figure 13 3 Position the riving knife 3 32 1 8 2 3mm away from the saw blade teeth and ensure that it is just above the lowest part of the blade 4 Retighten the riving knife lock after making the a...

Page 21: ...knob The saw blade will now extend only to that set point Note The cutting depth shown on the scale is the depth WITHOUT the rail track The track adds an additional 3 16 thickness to the cutting poin...

Page 22: ...r trigger while holding the plunge release Note Holding the power trigger alone will not activate the saw For power to be activated both the plunge release and the power trigger must be pressed After...

Page 23: ...en the blade is fully extended If the saw depth gauge is set the maximum cutting distance will be less Making blind plunge cuts without checking your cutting path for unseen objects could result in in...

Page 24: ...uts and plunge cuts can be made in conjunction with the rail track To get the most out of your track saw when using it with the rail track we recommend purchasing the D4363 accessory pack this include...

Page 25: ...ally useful when making plunge cuts The stabilizer see Figure 25 clips the saw onto the rail track to help prevent the saw from accidentally derailing The stabilizer is attached to the base plate To p...

Page 26: ...ipe off the remaining dust with a dry cloth The electrical components of this saw are not user serviceable This product is double insulated which provides protection from electrical shock should a pro...

Page 27: ...ace 6 Clean motor let cool and reduce workload 7 Test repair replace Tool has vibration or noisy operation 1 Motor or component loose 2 Blade at fault 3 Workpiece loose 4 Motor bearings at fault 1 Ins...

Page 28: ...ero stop set screw do these steps 1 Place the saw on a flat level surface 2 Align the outside edge of the saw with a carpenter s square or a straight level block 3 Using the 2 5mm hex wrench adjust th...

Page 29: ...0 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 71 71 72 72 73 73 74 74 75 75 76 76 77 78 79 80 82 11 115 116 117 W1835 OUTPUT HZ VOLT AMP RPM WEIGHT DATE SER NO 5500 11 LBS 60 9 1 1...

Page 30: ...ING 64 X1835064 RIVING KNIFE UPPER ARM 22 X1835022 POWER TORSION SPRING 65 XPHTEK31M TAP SCREW M4 X 14 23 XPHTEK11M TAP SCREW M3 X 8 66 X1835066 ANGLE GAUGE POINTER 24 X1835024 CARBON BRUSH 67 XPHTEK3...

Page 31: ...ART DESCRIPTION 1 XD4362001 BOTTOM RUBBER STRIP 101 XD4363101 STABILIZER BODY 2 XD4362002 BOTTOM FOAM STRIP 102 XD4363102 KNOB BOLT 5 16 18 X 1 2 3 XD4362003 RAIL TRACK BODY 103 XD4363103 ADJUSTABLE S...

Page 32: ...30 Model W1835 For Machines Mfg Since 12 12 PARTS...

Page 33: ...Model W1835 For Machines Mfg Since 12 12...

Page 34: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 35: ...odstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warrant...

Page 36: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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