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OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 12/12)

MODEL W1835

TRAck SAW

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUcED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOck INTERNATIONAL, INc.

#15384ST

Printed in china

4000311

Summary of Contents for W1835

Page 1: ...0 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT DECEMBER 2012 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...SETUP 14 Unpacking 14 Inventory 14 Optional Accessories 14 Dust Collection 15 OPERATIONS 16 General 16 Using Saw 16 Blade Selection 16 Changing Blades 17 Riving Knife Adjustment 18 Setting Cutting Dep...

Page 4: ...this product In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable...

Page 5: ...ing a cutting operation Kickback An event in which the tool is propelled back towards the operator at a high rate of speed Parallel Being an equal distance apart at every point along two given lines o...

Page 6: ...e 60 Hz Main Specifications Blade Specifications Blade Diameter 160mm 61 4 Blade Tilt 0 45 Arbor Size 20mm Arbor Speed 5500 RPM Blade Rim Speed 9070 FPM Cutting Capacities Maximum Depth of Cut at 90 w...

Page 7: ...Spring Loaded Riving Knife Low Profile Blade Guard for Cuts as Close as 5 8 from Wall 11 2 Dust Port for Efficient Dust Collection Versatile Saw Can be Used With or Without Track Precision Depth Contr...

Page 8: ...which the saw blade will enter the workpiece D Bevel Gauge Lock Knob Front and Rear Sets the angle up to 45 at which the saw blade will cut into the workpiece and locks it into place E Rail Adjustment...

Page 9: ...knife to work with plunge cuts Also provides limited protection against accidental blade contact if kickback occurs L Saw Blade This saw is designed for a blade that has a 160mm diameter a 20mm arbor...

Page 10: ...ally around children Make workshop kid proof DANGEROUS ENVIRONMENTS Do not use tools in areas that are wet cluttered or have poor lighting Operating tools in these areas greatly increases risk of acci...

Page 11: ...s reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly CHILDREN BYSTANDERS Keep children and bystanders at a safe distance...

Page 12: ...Never reach under workpiece near blade and do not perform a cut while supporting workpiece with one hand or balancing it on a leg or any other body part CUTTING DEPTH Set the cutting depth so the blad...

Page 13: ...to one side of the saw when operating never directly behind it When kickback does occur it will eject the saw back toward the operator Ensure the workpiece remains level and immobile throughout your c...

Page 14: ...e the full load current drawn from the machine for an extended period of time If this tool is connected to a circuit protected by fuses use a time delay fuse marked D The full load current rating is t...

Page 15: ...are marked with a W A or a W to signify their rating Always check to make sure that the extension cords are in good working order and free of any type of damage such as exposed wires cuts creased ben...

Page 16: ...ost out of your W1835 Track Saw SETUP The following is a description of the main components shipped with the Model W1835 Lay the components out to inventory them Note If you can t find an item on this...

Page 17: ...collection how to book To connect a dust collection hose do these steps 1 Fit the 11 2 dust hose over the dust port see Figure 8 and secure in place with a hose clamp 2 Tug the hose to make sure it do...

Page 18: ...ry may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading The W1835 Track Saw is designed to be used with wood and wood based material Th...

Page 19: ...with a 5mm hex wrench until the blade locks in place 3 With your free hand turn the arbor bolt counterclockwise with a 5mm hex wrench to loosen it as shown in Figure 10 4 Once the arbor bolt has been...

Page 20: ...in Figure 13 3 Position the riving knife 3 32 1 8 2 3mm away from the saw blade teeth and ensure that it is just above the lowest part of the blade 4 Retighten the riving knife lock after making the a...

Page 21: ...knob The saw blade will now extend only to that set point Note The cutting depth shown on the scale is the depth WITHOUT the rail track The track adds an additional 3 16 thickness to the cutting poin...

Page 22: ...r trigger while holding the plunge release Note Holding the power trigger alone will not activate the saw For power to be activated both the plunge release and the power trigger must be pressed After...

Page 23: ...en the blade is fully extended If the saw depth gauge is set the maximum cutting distance will be less Making blind plunge cuts without checking your cutting path for unseen objects could result in in...

Page 24: ...uts and plunge cuts can be made in conjunction with the rail track To get the most out of your track saw when using it with the rail track we recommend purchasing the D4363 accessory pack this include...

Page 25: ...ally useful when making plunge cuts The stabilizer see Figure 25 clips the saw onto the rail track to help prevent the saw from accidentally derailing The stabilizer is attached to the base plate To p...

Page 26: ...ipe off the remaining dust with a dry cloth The electrical components of this saw are not user serviceable This product is double insulated which provides protection from electrical shock should a pro...

Page 27: ...ace 6 Clean motor let cool and reduce workload 7 Test repair replace Tool has vibration or noisy operation 1 Motor or component loose 2 Blade at fault 3 Workpiece loose 4 Motor bearings at fault 1 Ins...

Page 28: ...ero stop set screw do these steps 1 Place the saw on a flat level surface 2 Align the outside edge of the saw with a carpenter s square or a straight level block 3 Using the 2 5mm hex wrench adjust th...

Page 29: ...0 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 71 71 72 72 73 73 74 74 75 75 76 76 77 78 79 80 82 11 115 116 117 W1835 OUTPUT HZ VOLT AMP RPM WEIGHT DATE SER NO 5500 11 LBS 60 9 1 1...

Page 30: ...ING 64 X1835064 RIVING KNIFE UPPER ARM 22 X1835022 POWER TORSION SPRING 65 XPHTEK31M TAP SCREW M4 X 14 23 XPHTEK11M TAP SCREW M3 X 8 66 X1835066 ANGLE GAUGE POINTER 24 X1835024 CARBON BRUSH 67 XPHTEK3...

Page 31: ...ART DESCRIPTION 1 XD4362001 BOTTOM RUBBER STRIP 101 XD4363101 STABILIZER BODY 2 XD4362002 BOTTOM FOAM STRIP 102 XD4363102 KNOB BOLT 5 16 18 X 1 2 3 XD4362003 RAIL TRACK BODY 103 XD4363103 ADJUSTABLE S...

Page 32: ...30 Model W1835 For Machines Mfg Since 12 12 PARTS...

Page 33: ...Model W1835 For Machines Mfg Since 12 12...

Page 34: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 35: ...odstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warrant...

Page 36: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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