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Model W1828 (For Machines Mfg. Since 4/11)

-30-

PA

RT

S

Main Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1

X1828001

SHOP FOX LOGO LABEL

22-1

X1828022-1 MITER GAUGE BODY

2

XLABEL-12

READ MANUAL LABEL

22-2

X1828022-2 GAUGE SLIDE

3

XLABEL-11

SAFETY GLASSES LABEL

22-3

X1828022-3 KNOB BOLT M6-.1 X 22

4

X1828004

MACHINE ID LABEL

22-4

X1828022-4 ANGLE POINTER

5

X1828005

MOTOR 1HP 110V 60 HZ            

22-5

XPS19M

PHLP HD SCR M5-.8 X 6

5-1

X1828005-1 MOTOR FAN

23

XPW03M

FLAT WASHER 6MM

5-2

X1828005-2 FAN COVER

24

X1828024

TABLE ANGLE REFERENCE LABEL

5-3

X1828005-3 MOTOR JUNCTION BOX

25

XPS26M

PHLP HD SCR M6-1 X 20

5-4

XPC100C

S CAPACITOR 100M 265V 1-3/8 X 3-1/8

26

XPLW03M

LOCK WASHER 6MM

5-5

X1828005-5 CAPACITOR COVER

27

X1828027

COVER W/DUST CHUTE

6

XPTLW01M

EXT TOOTH WASHER 4MM

27-1

X1828027-1 DUST CHUTE HOSE ADAPTER

7

XPLW01M

LOCK WASHER 5MM

28

X1828028

SANDING DISC WASHER 1⁄4" X 1-1⁄4"

8

X1828008

WAVY WASHER 39MM

29

X1828029

SANDING DISC

9

X1828009

ROTATION ARROW LABEL

30

X1828030

RUBBER FOOT

10

XPW05M

FLAT WASHER 4MM

31

X1828031

STOP SCREW

11

X1828011

GROUND INDICATOR LABEL

32

X1828032

TABLE LOCK LEVER ASSY

12

XPS09M

PHLP HD SCR M5-.8 X 10

33

XPS47M

PHLP HD SCR M6-1 X 25

13

XPTLW02M

EXT TOOTH WASHER 5MM

34

XPS07M

PHLP HD SCR M4-.7 X 8

14

X1828014

CORD W/PLUG

35

XPK23M

KEY 5 X 5 X 25

15

XPS17M

PHLP HD SCR M4-.7 X 6

36

XP6204ZZ

BALL BEARING 6204 ZZ

16

XPSW09

PADDLE SWITCH 110/220V

37

X1828037

BASE

16-1

XPSW09-1

SWITCH KEY

38

X1828038

SANDING DISC 80 GRIT PSA

17

X1828017

RIGHT TRUNNION

39

XPSB26M

CAP SCREW M6-1 X 12

18

X1828018

LEFT TRUNNION

40

X1828040

TRUNNION REST

19

XPFH06M

FLAT HD SCR M6-1 X 20

41

XPS08M

PHLP HD SCR M5-.8 X 12

20

X1828020

WORK TABLE

42

XPW02M

FLAT WASHER 5MM

21

XPN01M

HEX NUT M6-1

43

XLABEL24

DISCONNECT POWER LABEL

22

X1828022

MITER GAUGE ASSEMBLY

44

X1828044

ABRASION HAZARD LABEL

Safety labels warn about machine hazards and how to prevent machine damage or injury. The 

owner of this machine MUST maintain the original location and readability of all labels on this 

machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the 

machine to enter service again. Contact Woodstock International, Inc. at 

(

360

)

 734-3482 or www.

shopfoxtools.com to order new labels. 

Summary of Contents for SHOP FOX W1828

Page 1: ...Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT MAY 2011 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...am 28 PARTS 29 WARRANTY 33 Contents INTRODUCTION 2 Woodstock Technical Support 2 Machine Specifications 3 Controls and Features 5 SAFETY 6 Standard Machinery Safety Instructions 6 Additional Safety fo...

Page 4: ...up operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 7...

Page 5: ...rings Sealed and Permanently Lubricated Main Specifications Table Info Table Width 4 1 2 in Table Length 15 3 4 in Table Thickness 3 4 in Table Tilt 0 45 deg Miter Gauge Slot Width 5 8 in Miter Gauge...

Page 6: ...e Cardboard Content Machine Weight 74 lbs Length x Width x Height 18 x 18 x 17 in Electrical Power Requirement 110V Single Phase 60 Hz Full Load Current Rating 7 5A Minimum Circuit Size 15A Switch Pad...

Page 7: ...is machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading Figure 1 Model W1828 controls and features Tabl...

Page 8: ...Wear non slip footwear to avoid accidental slips which could cause a loss of workpiece control HEARING PROTECTION Always wear hearing protection when operating or observing loud machinery Extended ex...

Page 9: ...Serious injury or accidental contact with cutting tool may occur if machine is tipped Machine may be damaged STABLE MACHINE Unexpected movement during operations greatly increases the risk of injury...

Page 10: ...tions in the workpiece can be dislodged and thrown from the sander at a high rate of speed into the operator or bystanders or cause damage to sandpaper or sander Never attempt to sand stock that has e...

Page 11: ...avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section Circuit Requirements This machine is prewir...

Page 12: ...ug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding require...

Page 13: ...ist check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for safer shipping Box Inventory Figure 3 Qty A Disc Sander A...

Page 14: ...ng Machine The table and other unpainted parts of your disc sander are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citru...

Page 15: ...w Flat Washer Figure 6 Example of a direct mount Recommended CFM at Dust Port 98 CFM Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port...

Page 16: ...ng steps whenever connecting or disconnecting the machine Connecting Power 1 Turn the machine power switch OFF 2 Insert the power cord plug into a matching power supply receptacle The machine is now c...

Page 17: ...s and objects used during setup are cleared away from the machine 3 Verify that the machine is operating correctly by turning the machine ON When operating correctly the machine runs smoothly with lit...

Page 18: ...rational information is not understood and followed DO NOT risk your safety by not reading Basic Controls Refer to Figure 11 and the following descriptions to become familiar with the basic controls o...

Page 19: ...iew The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in...

Page 20: ...the harder it will be to remove the scratches from the previous grit Ultimately the type of wood you use and your stage of finish will determine the best grit types to install on your sander Some wor...

Page 21: ...e half of the sandpaper disc and fold it against the remaining half 4 Slip the half with the protective layer between the disc and the table edge as shown in Figure 14 5 Position the exposed adhesive...

Page 22: ...xamples of disc sanding Figure 16 90 disc sanding Figure 17 Miter sanding Figure 18 Sanding with table angled To prevent burning the workpiece and overloading the sanding disc move the workpiece slowl...

Page 23: ...ive surface cleaners can extend the life of your sanding discs Simply press the cleaner lightly against moving sanding discs to remove clogged up pitch and sawdust Size Model 13 8 x 13 8 x 41 4 W1304...

Page 24: ...with compressed air This is especially important for the motor Sawdust build up around the motor is a sure way to decrease its life span Cleaning Regular periodic maintenance on your machine will ensu...

Page 25: ...t the table but small enough so that the gap is not a pinch hazard Tools Needed Qty Wrench 10mm 1 Phillips Screwdriver 2 1 Fine Ruler 1 To make the table and sanding disc parallel do these steps 1 DIS...

Page 26: ...ree scale pointer position the pointer on 90 then re tighten the screw 5 Re check the miter scale accuracy with the square Figure 20 Squaring miter gauge to disc Table Tilt Calibration When the table...

Page 27: ...g on fan cover 3 Motor mounting loose 4 Table tilt lock handle is loose 5 Machine incorrectly mounted to bench 6 Centrifugal switch out of adjust ment at fault 7 Motor bearings worn or damaged 1 Use c...

Page 28: ...tics of the stock and plan on cleaning replacing discs frequently Glossy spots burning or streaks on workpiece 1 Sandpaper too fine for the desired finish 2 Work held still for too long 3 Workpiece is...

Page 29: ...personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task 5 MOTOR WIRING...

Page 30: ...nce 4 11 28 SERVICE ON OFF Switch viewed from behind Neutral Hot Ground 110V NEMA 5 15 Plug As Recommended Start Capacitor 100MFD 265VAC Ground Motor Junction Box 110VAC Motor Neutral Wiring Diagram S...

Page 31: ...1 29 PARTS 1 2 3 4 5 5 1 5 2 5 3 5 4 5 5 6 6 7 8 9 10 11 12 12 13 14 15 16 16 1 18 17 19 20 21 19 22 22 3 22 2 22 4 22 5 22 1 23 23 23 23 23 24 26 26 25 27 27 1 41 42 28 29 30 21 23 26 31 32 32 33 34...

Page 32: ...SHER 4MM 31 X1828031 STOP SCREW 11 X1828011 GROUND INDICATOR LABEL 32 X1828032 TABLE LOCK LEVER ASSY 12 XPS09M PHLP HD SCR M5 8 X 10 33 XPS47M PHLP HD SCR M6 1 X 25 13 XPTLW02M EXT TOOTH WASHER 5MM 34...

Page 33: ......

Page 34: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 35: ...odstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warrant...

Page 36: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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