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W1816 Owner's Manual (Mfg. Since 10/09)

SE

RV

IC

E

Wiring Components

Figure 55.

Motor wiring.

Capacitors

Motor

Junction Box

Figure 54.

Magnetic switch wiring.

Contactor

Start Switch

Overload

Relay

Circuit

Board

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Summary of Contents for SHOP FOX W1816

Page 1: ...K INTERNATIONAL INC REVISED MARCH 2010 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in Taiwan OWNER S...

Page 2: ...personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sandi...

Page 3: ...g 10 Inventory 10 Machine Placement 12 Mounting to Shop Floor 12 Assembly 13 Test Run 22 OPERATIONS 23 General 23 Basic Controls 24 Ducting Materials 25 System Design 27 System Grounding 34 ACCESSORIE...

Page 4: ...p operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 73...

Page 5: ...Drum Capacity 55 Gallons Canister Filter Capacity 0 2 2 0 Microns Lower Bag Number 2 Capacity 4 3 cu ft each Diameter x Length 20 D x 235 8 L Canister Filter Number 2 Filter Surface Area 90 42 sq ft...

Page 6: ...tion drum with casters for easy dust disposal Class F motor Dual pleated filter with cleaning flaps to maximize air flow Remote control switch 8 661 2 44 2021 32 10 153 4 561 2 7 187 8 9 80 261 2 2000...

Page 7: ...9 INTRODUCTION Controls and Features Magnetic Switch w Remote Control Blower Housing Collection Drum w Casters Cyclone Funnel Inlet Canister Filter Collection Bag Rear View Canister Filter Vacuum Hose...

Page 8: ...in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all...

Page 9: ...hecking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts an...

Page 10: ...he lungs Always wear an ANSI approved respirator during dust collector operation and for a short time after as the dust settles 4 SUSPENDED DUST PARTICLES IGNITION SOURCES Do not operate the dust coll...

Page 11: ...achine If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire or circuit overload hazard consult a qualified electrician t...

Page 12: ...ist check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for safer shipping Inventory Figures 2 3 Qty A Blower Housing...

Page 13: ...um Plate 1 T Drum Clamp Assembly 1 Hardware Miscellaneous Items not shown Hose Clamps 9 2 Hose Clamps 11 4 2 Plastic Canister Collection Bags 510 x 600mm 2 Plastic Drum Collection Bags 640 x 1000mm 3...

Page 14: ...cement USE helpers or power lift ing equipment to lift this dust collector Otherwise serious personal injury may occur Although not required we recommend that you mount your new machine to the floor B...

Page 15: ...east 18 from the floor and that can fully support the weight see Figure 7 for an example Note Take care not to damage the attached switch assembly and electrical cords as you turn the blower housing a...

Page 16: ...clone funnel to the intake barrel with 12 5 16 18 x 3 4 hex bolts 24 5 16 flat washers and 12 5 16 18 hex nuts as shown in Figure 11 6 Install the funnel vacuum pipe into the hole provided on the side...

Page 17: ...16 x 3 4 hex bolts and 16 3 8 flat washers as shown in Figure 15 9 Attach the remote switch assembly to the blower housing bracket and upper stand brace with 3 3 8 16 x 3 4 hex bolts and 3 3 8 flat wa...

Page 18: ...u will be rolling the collection drum away from to empty it then install this lower rear stand brace on the opposite side 13 Connect the two side stand braces to the lower stand legs with 4 3 8 16 x 3...

Page 19: ...the four 2 casters to the bottom collection drum with 4 3 8 16 hex nuts 4 3 8 lock washers and 4 3 8 flat washers see Figure 21 16 Insert the two filter cleaning handle assemblies onto the cleaning sh...

Page 20: ...ssembly as shown in Figure 22 Figure 22 Clamping the top and bottom collection drums together Figure 23 Installing the drum seal 19 Slide the drum lid seal over the top of the collection drum rim as s...

Page 21: ...talling the collection drum latch assemblies x 6 Figure 26 Inserting the collection drum vacuum plate 22 Place the collection drum vacuum beveled plate on the bottom of the drum assembly with the wide...

Page 22: ...the drum assembly then pull all three latches up and onto the hooks of the lid as shown in Figure 28 25 When the latches are correctly positioned pull up on the latch handles as shown in Figure 28 No...

Page 23: ...s from the bottom of the canisters position the plastic canister bags around the canister bottoms then secure them with the bag clamps as shown in Figure 30 Note To make this process easier use tape t...

Page 24: ...ch to allow power to flow to the magnetic switch the power light will illuminate see Figure 31 Refer to Basic Controls on Page 24 for additional details on the controls for your dust collector 5 Press...

Page 25: ...st collector operator before performing any unfamiliar operations Above all your safety should come first DO NOT investigate problems or adjust the machine while it is running Wait until the machine i...

Page 26: ...tomatically and the light will go out If this is a persistent problem open the magnetic switch and make sure the amperage dial on the face of the overload relay is set at 25 refer the Wiring Diagram i...

Page 27: ...y move through the duct Since metal duct is a conductor it can be grounded quite easily to dissipate any static electrical charges There are quite a number of options when it comes to metal duct but m...

Page 28: ...hile being completely flexible is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If usi...

Page 29: ...sketch only needs the basic details of the shop layout similar to Figure 37 including all your current planned machines and your planned placement of the dust collector Step 3 Sketch a Basic Duct Layo...

Page 30: ...Since each machine produces a different amount of sawdust the requirements for the minimum amount of air flow or CFM cubic feet per minute to move that sawdust is unique to the machine for example a...

Page 31: ...smaller 4 Thickness Planer 14 20 6 Shaper 4 Router mounted to table 2 Bandsaw 4 Lathe 4 Disc Sander 12 and smaller 2 Disc Sander 13 18 4 Belt Sander 6 and smaller 2 Belt Sander 7 9 3 Edge Sander 6 x...

Page 32: ...velocity of the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appl...

Page 33: ...e imagine riding a bicycle in a tunnel that is an exact replica of your duct work If the inside of the tunnel is very bumpy flexible pipe and has a lot of sharp turns 90 elbows it will take a lot more...

Page 34: ...Figure 46 3 Add the additional factors from Figure 47 to your list 4 Total your list as shown in the example in Figure 48 to come up with your overall static pressure loss number for that line Note Al...

Page 35: ...c pressure loss is below the requirement of the machine then that line will not effectively collect the dust You must then modify some of the factors in that line to reduce the static pressure loss So...

Page 36: ...mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector Be sure that you extend the bare copper...

Page 37: ...need to connect and disconnect a hose clamp each time a new woodworking machine is used Stays secure and airtight W1010 W1038 The Shop Fox D2267 Dust Collection Nozzle On Stand is fully adjustable and...

Page 38: ...0 Dust Collection Basics Handbook Many do it yourselfers trying to designing and set up a central dust collection system lack the information needed to build such a system This book skillfully guides...

Page 39: ...aw will slowly fill the drum A machine that produces curly shavings such as a planer or jointer will quickly fill the drum In the beginning check your drum regularly to get an idea of how often it nee...

Page 40: ...fender washer that secure the canister filter Hex Bolt Fender Washer Cleaning Canister Filter Your cyclone dust collector is equipped with easy to use canister filter cleaning mechanisms that are cont...

Page 41: ...collector 1 Machine is not secure on a flat surface and wobbles 2 Impeller fan is damaged and unbalanced motor fan cover is damaged 3 The motor mount is loose 4 Impeller is loose on the motor shaft 1...

Page 42: ...ersonal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task 5 MOTOR WIRING...

Page 43: ...3L2 96 95 NHD C 120D 220V NHD NTH 25 21 23 25 RESET START SWITCH AC OUT OL_NO AC IN A2 GND GND Ground Hot Hot MAGNETIC SWITCH 220VAC NEMA L6 30 PLUG As Recommended Start Capacitor 600MFD 125VAC Run Ca...

Page 44: ...2 W1816 Owner s Manual Mfg Since 10 09 SERVICE Wiring Components Figure 55 Motor wiring Capacitors Motor Junction Box Figure 54 Magnetic switch wiring Contactor Start Switch Overload Relay Circuit Boa...

Page 45: ...13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 1 6 4 54 54 4 2 4 6 7 17...

Page 46: ...6050 COLLECTION DRUM LID 12 X1816012 LOWER REAR STAND BRACE 51 X1816051 HOSE CLAMP 9 13 XPB21 HEX BOLT 3 8 16 X 3 4 52 X1816052 CLEAR FLEXIBLE DRUM HOSE 9 14 X1816014 CLEANING CRANK ARM 53 X1816053 CY...

Page 47: ...P FOX MACHINES ONLY All labels created by Woodstock International Inc are copyrighted and must only be used on Shop Fox brand machines Never use Woodstock s label artwork on other brands of machines U...

Page 48: ...RATING DUST COLLECTOR OR EMPTYING BAGS W1816 3 HP LOW PROFILE CYCLONE DUST COLLECTOR Motor 3 HP 220V Single Phase Motor Speed 3450 RPM Max Suction Capacity 1654 CFM Static Pressure 1654 CFM 2 2 Inlet...

Page 49: ...W1816 Owner s Manual Mfg Since 10 09...

Page 50: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 51: ...odstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warrant...

Page 52: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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