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W1756/W1757 43" Wide-Belt Sander

Air System Diagram

Oscillation Speed Control Piston

Belt Tension Control Piston

Belt Tension Control Switch

Emergency Stop Button Switch

. Emergency Stop Push Brake Switch

Left Belt Limit Switch

Right Belt Limit Switch

Belt Tension Limit Switch

Emergency Brake Contactor

Shop Com

pressor

Air Pressure Regulator

Emergency Brake

Solenoid

Emergency

Brake

Air Distribution Manifold

Airflow Adjustment Knob

(Oscillation Timing)

Speed Control Adjustment Knob

(Oscillation Speed)

Oscillation Controller Air Fork

Oscillation Timing Piston and Diaphragm Assembly

��

Front

Upper

Right

Door

Access

Lower

Right

Access

Panel

Power

Box

Upper

Left

Door

Access

air system diagram

Note:

Both Model W1757 sanding heads operate on separate, but identical air systems.

Summary of Contents for SHOP FOX W1756

Page 1: ...3482 Online Technical Support tech support shopfox biz COPYRIGHT AUGUST 2007 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTE...

Page 2: ......

Page 3: ...NTENANCE 29 General 29 Lubrication 29 Cleaning Sanding Belts 30 Cleaning Feed Belt 30 Air System 31 Dust and Water Traps 31 SERVICE 32 General 32 Table Calibration 32 Platen Service 33 Table Limit Swi...

Page 4: ...peration maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3...

Page 5: ...3 W1756 W1757 43 Wide Belt Sander INTRODUCTION...

Page 6: ...4 W1756 W1757 43 Wide Belt Sander INTRODUCTION...

Page 7: ...5 W1756 W1757 43 Wide Belt Sander INTRODUCTION...

Page 8: ...6 W1756 W1757 43 Wide Belt Sander INTRODUCTION...

Page 9: ...7 W1756 W1757 43 Wide Belt Sander INTRODUCTION...

Page 10: ...8 W1756 W1757 43 Wide Belt Sander INTRODUCTION...

Page 11: ...Collection Ports E Emergency Stop Plate F Table Height Handwheel G Table Lift Motor Access Panel H Upper Left Access Door I Upper Right Access Door J Non Slip Feed Belt K Main Wiring Box L Feed Belt S...

Page 12: ...justment Knob J Airflow Adjustment Knob A B C D H J I K L A Digital Amp Draw Meter B Table Height Digital Readout C Table Set Enter Key D Table Start Key E Power Light F Sanding Belt Start Button G Fe...

Page 13: ...in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all t...

Page 14: ...cking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and...

Page 15: ...ne when performing maintenance adjustments or assembly 8 UNATTENDED MACHINE Never leave the machine running unattended 9 SANDPAPER Replace sanding belt when it becomes worn or damaged 10 FOREIGN MATER...

Page 16: ...A Hardwire Only Electrical Specifications Phase Converter The power from the manufactured power leg wild wire of a phase converter fluctuates which may damage electrical components if connected to th...

Page 17: ...er remove the wire connected to the 220V terminal for your model of sander and connect it to the 440V terminal as shown in Figure 5 and in the illustrations on Page 54 4 Refer to Figure 6 and open the...

Page 18: ...nts for safer shipping Box Inventory Figure 7 Qty A Sanding Belt 100 Grit 1 B Sanding Belt 180 Grit 1 C Dust Ports 4 Model W1756 5 Dust Ports 4 Model W1757 10 D Platen Felt 1 E Platen Graphite Flaps 2...

Page 19: ...g drum on this machine is coated with a waxy grease that protects it from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based sol...

Page 20: ...at Machine W1757 2000 CFM Min Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the machine you must take into account many variables including the...

Page 21: ...der is turned ON before the sanding belt is correctly positioned Figure 11 Components used when changing a sanding belt Figure 12 Sander 0utline Top View Proper position of belt between the limit swit...

Page 22: ...m thickness across the table so it spans both the front and the rear pressure rollers at the same time 3 With the air pressure connected and the sanding belt installed and tensioned manually raise the...

Page 23: ...used during setup are cleared away from the machine and close all panels or access doors 3 Make sure the machine is connected to an air compressor and the pressure gauge reads 75 PSI 4 Make sure all...

Page 24: ...safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help 13 Reset the EMERGENCY STOP button 14 Press the FEE...

Page 25: ...Key Pad Enters the position of sanding depth Sanding Load Amp Meter Table Down Key Key Pad Digital Readout Table Set Key Table Up Key Table Stop Key Table Start Key Emergency Stop Button Power Lamp S...

Page 26: ...rts have come to a complete stop before proceeding OFF Always wear safety glasses and a respiratorwhenoperatingthismachine Failure to comply may result in serious personal injury allergic reactions or...

Page 27: ...grit will often be problematic and load up or burn workpieces NOTICE DO NOT VOID MACHINE WARRANTY Keep the amp draw within the GREEN zone shown on the AMP LOAD CHART If you operate the sander in the R...

Page 28: ...ed refer to Page 41 Otherwise the sanding drum pulley will slip when the emergency brake is applied and not immediately stop the machine in the event of an emergency NOTICE Using the emergency stop sy...

Page 29: ...ur workpiece using the numeric key pad Example for a 2 thick workpiece type 2 000 and press the table start key Note The upper left corner Input LED will illuminate See Figure 20 and the display numbe...

Page 30: ...sensitive sanding operations The platen position allows for three basic types of sanding These different positions can be adjusted by rotating the height lever shown in Figure 22 The three basic plate...

Page 31: ...e feed belt roller axles and the sanding belt roller axles They are identified with yellow labels Regular periodic maintenance on your machine will ensure its optimum performance Make a habit of inspe...

Page 32: ...onveyor gear reducer oil change replace the oil after every 2500 working hours of operation We recommend 90 Wt gear oil Figure 26 Table lifting mechanism lubrication location Grease Figure 25 Table el...

Page 33: ...f a component in the air system is malfunctioning bleed all air from the system and fix the problem before you resume sanding Dust and Water Traps Three collection traps on this wide belt sander need...

Page 34: ...s 1 Using a properly set up planer plane a board to uniform thickness 2 Adjust the sander table far enough to place the planed board under the sander roller 3 Using the handwheel manually raise the ta...

Page 35: ...he access door 8 Observe the digital display read out it should indicate the average thickness of the sanded wood If it does the sander is properly calibrated and accurate to the nearest 0 005 If it d...

Page 36: ...lunger depresses against the stop block and you hear the switch click see Figure 31 4 Re tighten the mounting bolts 5 Push the up arrow key and raise the table until it is 1 8 below the sanding drum 6...

Page 37: ...E AIR PRESSURE COMPLETELY 2 Remove the nuts and washers from the two anchor pins on each brake caliper Figure 32 3 Remove the anchor pins springs and air line from each caliper bracket The calipers sh...

Page 38: ...nd of the roller The pivot action of the upper roller and the resulting oscillation of the belt are dependent upon adequate airflow through the air fork gap To set the correct amount of airflow throug...

Page 39: ...en satisfied If the oscillation time to the left is 2 seconds but the oscillation time to the right is longer loosen the oscillation adjustment knob and move it to the right clockwise until proper tra...

Page 40: ...g contact with the sanding belt 2 Measure the thickness of the board at various points around the edge 3 If there is a variation of thickness the table can be adjusted accordingly 4 DISCONNECT THE SAN...

Page 41: ...w much lower the W1756 infeed pressure roller and W1757 front sanding drum pressure rollers should be set when compared to the sanding surface of the sanding roller 5 DISCONNECT THE SANDER FROM THE PO...

Page 42: ...on the Model W1756 outfeed pressure roller Figure 44 or Model W1757 rear sanding drum outfeed pressure roller Figure 45 Turn the adjustment bolts to lower the pressure roller until it just touches th...

Page 43: ...ine ot stop immediately if the emergency push panel is pushed The sanding motor uses a set of three matching belts The table elevation motor uses one belt To adjust either V belt do these steps 1 DISC...

Page 44: ...and washer Figure 51 on both brake calipers 5 Use locking pliers to clamp on the anchor pin end pull the pin from the caliper mount and remove the springs Figure 51 from both brakes 6 Pivot the calip...

Page 45: ...y stop push panel assembly 9 Turn both tracking adjustment bolts counter clockwise five turns remove one roller support and slide the drum out of the table assembly 10 Remove the old feed belt inspect...

Page 46: ...44 W1756 W1757 43 Wide Belt Sander SERVICE Figure 53 Conveyor belt removal sequence...

Page 47: ...uld require no further attention However adjust the feed belt tension if you notice that your feed belt is slipping or is tracking off center Sanding Belt Replacement To replace the sanding belts do t...

Page 48: ...y switches are placed on both sides of the belt to act as emergency machine stops if the belt travels too far to one side during oscillation see Figure 56 To adjust the belt tracking safety switches d...

Page 49: ...lt tension safety switch do these steps 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Apply normal system air pressure of 75 PSI and tension the belt 3 Loosen the mounting screw and position the swi...

Page 50: ...ctor A Shop Compressor B Air Pressure Regulator C Emergency Brake Solenoid D Emergency Brake E Air Distribution Manifold F Airflow Adjustment Knob Oscillation Timing G Speed Control Adjustment Knob Os...

Page 51: ...49 W1756 W1757 43 Wide Belt Sander SERVICE General Control Panel Wiring...

Page 52: ...50 W1756 W1757 43 Wide Belt Sander SERVICE Wiring Box Electrical Diagram 220V See Page 14...

Page 53: ...Power Supply Junction Block Amp Meter Current Sensor UP DOWN Table Motor Contactors Sanding Motor Start Delay Emergency Brake Contactor 4 Amp Fuses Feed Belt Conveyor Motor Contactor Sanding Motor Con...

Page 54: ...52 W1756 W1757 43 Wide Belt Sander SERVICE General Electric Diagram W1756 220V...

Page 55: ...53 W1756 W1757 43 Wide Belt Sander SERVICE General Electric Diagram W1757 220V...

Page 56: ...ed Consult Your Electrician Thermal Overload Relay Replacement Required Consult Your Electrician Rewiring W1756 and W1757 for 440V 1 DISCONNECT POWER remove the LR3D 356 overload relay and replace it...

Page 57: ...power line 4 Motor overloaded 1 Inspect connections on motor for loose or shorted terminals or worn insulation 2 Correct the low voltage conditions 3 Install correct fuses or circuit breakers 4 Reduce...

Page 58: ...t switches engaged 3 Emergency stop plate engaged 4 No air pressure to sander 1 Tension sanding belt see Page 19 2 Center sanding belt so it is not touching the limit switches see Page 46 3 Make sure...

Page 59: ...57 W1756 W1757 43 Wide Belt Sander PARTS Electrical Controls PARTS...

Page 60: ...T SENSOR 26 X1756026 DIGITAL AMP METER 10 X1756010 TRANSFORMER 27 X1756027 START DELAY TIMER LSD 11 X1756011 MAGNETIC CONTACTOR LC1 D386 28 X1756028 START SWITCH 12 X1756012 OVERLOAD RELAY LR3D 356 30...

Page 61: ...59 W1756 W1757 43 Wide Belt Sander PARTS Tools Cabinet...

Page 62: ...0 123 X1756123 RIGHT DOOR LOWER FRAME W1756 108 X1756108 PHILLIPS SCREWDRIVER 2 123 X1757123 RIGHT DOOR LOWER FRAME W1757 109 X1756109 STANDARD SCREWDRIVER 2 124 X1756124 LEFT DOOR LOWER FRAME W1756 1...

Page 63: ...61 W1756 W1757 43 Wide Belt Sander PARTS Sanding Motor Frame W1756...

Page 64: ...62 W1756 W1757 43 Wide Belt Sander PARTS Sanding Motor Frame W1757...

Page 65: ...209 X1756209 PULLEY 242 XP6305 BALL BEARING 6305ZZ W1757 210 XPSB11 CAP SCREW 5 16 18 X 1 1 4 243 X1757243 PULLEY W1757 211 XPLW01 LOCK WASHER 5 16 244 XP6206 BALL BEARING 6206ZZ W1757 212 X1756212 K...

Page 66: ...64 W1756 W1757 43 Wide Belt Sander PARTS Table Lift...

Page 67: ...HEX BOLT 1 2 12 X 4 1 2 313 X1756313 ELEVATION GEAR BOX ASSEMBLY 333 X1756333 PROXIMITY SWITCH PLATE 313 1 X1756313 1 ELEVATION GEAR BOX 335 X1756335 SPECIAL SCREW 1 4 20 X 3 4 W1756 313 2 X1756313 2...

Page 68: ...66 W1756 W1757 43 Wide Belt Sander PARTS Feed Conveyor...

Page 69: ...BELT POSITION WHEEL 411 XPUCF205 BALL BEARING UCF205 432 XPSB70 CAP SCREW 5 16 18 X 2 412 XPLW04 LOCK WASHER 3 8 433 XPLW01 LOCK WASHER 5 16 413 XPB24 HEX BOLT 3 8 16 X 1 1 4 434 XPN02 HEX NUT 5 16 1...

Page 70: ...68 W1756 W1757 43 Wide Belt Sander PARTS Upper Roller...

Page 71: ...16 18 X 1 W1756 555 XPSB16 CAP SCREW 3 8 16 X 3 4 516 XPB03 HEX BOLT 5 16 18 X 1 W1757 556 XPLW04 LOCK WASHER 3 8 517 X1756517 AIR CYLINDER W1756 557 X1756557 GREASE FITTING W DUST CAP 517 X1757517 A...

Page 72: ...70 W1756 W1757 43 Wide Belt Sander PARTS Belt Oscillation W1756...

Page 73: ...71 W1756 W1757 43 Wide Belt Sander PARTS Belt Oscillation W1757...

Page 74: ...6 X 1400MM W1757 610 X1756610 CONNECTOR 1 4N X 1 4T 629 X1756629 FLEXIBLE HOSE 6 X 1600 1800MM W1756 611 X1756611 MANIFOLD 1 4N 629 X1757629 FLEXIBLE HOSE 6 X 1100 1420MM W1757 612 X1756612 CONNECTOR...

Page 75: ...73 W1756 W1757 43 Wide Belt Sander PARTS Sanding Drum Pressure Roller W1756...

Page 76: ...74 W1756 W1757 43 Wide Belt Sander PARTS Sanding Drum Pressure Roller W1757...

Page 77: ...PHLP HD SCR 1 4 20 X 3 8 W1757 762 X1756762 PISTON BRACKET W1756 718 XPLW02 LOCK WASHER 1 4 762 X1757762 PISTON BRACKET W1757 719 X1756719 SPANNER NUT 763 X1756763 COMPRESSION SPRING 721 X1756721 BEA...

Page 78: ...7800 MACHINE ID LABEL W1757 811 X1756811 ROTATION LABEL 801 X1756801 SHOP FOX LOG PLATE 812 X1756812 NOTICE LABEL 802 X1756802 SANDER KICKBACK LABEL 813 XLABEL 12 READ MANUAL LABEL 803 X1756803 DUST M...

Page 79: ..._ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual household inc...

Page 80: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

Page 81: ...of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all wa...

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