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W1754 20" Planer With Mobile Base

Gearbox Parts Breakdown

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Summary of Contents for SHOP FOX W1754

Page 1: ...TR The Model W1754S is the same as the Model W1754 except it has a spiral cutterhead Besides the data sheet and parts in this insert the content in the Model W1754 owner s manual is the same for both...

Page 2: ...Weight 924 lbs Length x Width x Height 43 x 29 x 48 in Must Ship Upright N A Electrical Power Requirement 220V Single Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 19A Minimum Circuit Siz...

Page 3: ...Cutter Insert Type Indexable Carbide Cutter Insert Size Length 14 mm Cutter Insert Size Width 14 mm Cutter Insert Size Thickness 2 mm Table Info Table Movement 8 in Table Bed Size Length 25 3 4 in Tab...

Page 4: ...0 32 31 31 2 31 3 31 1 33 27 71 34 35 36 38 39 37 40 41 43 42 46 47 44 45 55 56 57 58 59 60 61 62 63 64 65 66 67 68 70 72 69 73 74 75 76 77 79 80 81 78 82 83 84 85 1 86 88 87 92 90 91 89 94 93 95 96 9...

Page 5: ...5 31 1 X1754031 1 BRACKET 85 1 XPLW05M LOCK WASHER 12MM 31 2 X1754031 2 IDLE PULLEY 86 X1754086 PRESSURE PLATE 31 3 X1754031 3 IDLE SHAFT 87 XPB09M HEX BOLT M8 1 25 X 20 32 X1754032 SHAFT 88 XPLW04M L...

Page 6: ...06B 1 X 51 226 XPK36M KEY 5 X 5 X 50 207 X1754207 BALL KNOB M10 1 5 227 X1754227 GASKET 208 X1754208 SHAFT 228 X1754228 GEAR BOX 209 XP6201 BALL BEARING 6201 229 XPSB05M CAP SCREW M8 1 25 X 50 210 X1...

Page 7: ...329 337 338 346 347 348 349 349A 301 354 355 321 319 308 304 314 316 306 315 317 327 324 325 326 323 307 312 313 305 320 318 328 311 309 310 302 303 350 322 357 356 351 353 352 358 360 361 359 362 36...

Page 8: ...754317 2 MOTOR FAN 350 X1754350 COMPLETE MAG SWITCH 317 3 X1754317 3 R CAPACITOR 60M 400V 350 1 X1754350 1 MAG SWITCH BACK COVER 317 4 X1754317 4 S CAPACITOR 300M 300V 350 2 X1754350 2 CONTACTOR 317 5...

Page 9: ...BLE BED 408 X1754408 LOCKING ROD 402 X1754402 ROLLER 409 X1754409 STAR KNOB M12 1 75 403 XP6201 BALL BEARING 6201 410 X1754410 EXTENSION WING 404 X1754404 ECCENTRIC SHAFT 411 XPLW04M LOCK WASHER 8MM 4...

Page 10: ...MN 522 XPN02M HEX NUT M10 1 5 506 XP6202ZZ BALL BEARING 6202ZZ 523 X1754523 BRACKET ASSEMBLY 507 XPR21M INT RETAINING RING 35MM 524 XPR05M EXT RETAINING RING 15MM 508 X1754508 COLUMN 525 XPB07M HEX BO...

Page 11: ...34 3482 or www shopfoxtools com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 600 XLABEL 12 READ MANUAL LABEL 609 X1754609 RESPIRATOR LABEL 601 X1754S601 MACHINE ID LABEL 610 XLABEL 04...

Page 12: ......

Page 13: ...4 3482 Online Technical Support tech support shopfox biz COPYRIGHT APRIL 2007 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTE...

Page 14: ......

Page 15: ...16 OPERATIONS 17 General 17 Basic Operation 17 Operation Tips 18 Feed Speed 19 Bed Rollers 20 ACCESSORIES 21 Planer Accessories 21 MAINTENANCE 23 General 23 Cleaning 23 Maintenance Schedule 23 V Belt...

Page 16: ...or safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Sup...

Page 17: ...3 W1754 20 Planer With Mobile Base INTRODUCTION...

Page 18: ...n Rollers C Table Height Handwheel D Gearbox E Speed Control Knob F Table Height Scale G Table Locks H Lifting Bar I Front Access Panel J Foot Pedal K Extension Wing L Dust Hood M V belt cover N Motor...

Page 19: ...in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all t...

Page 20: ...checking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts...

Page 21: ...r man made products 4 GRAIN DIRECTION Planing across the grain is hard on the planer and may cause the workpiece to kick out Always plane in the same direction or at a slight angle with the wood grain...

Page 22: ...red to a locking shutoff switch by a qualified electrician Since hardwiring involves a permanent installation with conduit runs this task can only be safely accomplished by a qualified electrician As...

Page 23: ...examine the pack aging for the missing parts For any missing parts find the part number in the back of this manual and contact Woodstock International Inc at 360 734 3482 or at tech support shopfox bi...

Page 24: ...utes a heavy load in a small footprint Some floors may require additional bracing to support both machine and operator Working Clearances Consider existing and anticipated needs size of material to be...

Page 25: ...oated and must be cleaned 1 Cutterhead 2 Table 3 Feed Rollers 4 Extension Wings and Wing Mounting Surfaces NEVER use gasoline or other petroleum based solvents to clean with Most have low flash points...

Page 26: ...s Finger tighten the bolts for now 3 Check table to extension wing alignment Figure 6 with a straightedge and adjust the leveling set screws until the table and wings are flush 4 Tighten the hex bolts...

Page 27: ...collector Note To maximize work results and minimize clog ging chipout etc use a dust collector with a mini mum of 600 CFM at the planer dust port To install the caster and foot pedal do these steps 1...

Page 28: ...he end of the hex wrench is not coated with oil then fill the gearbox with 80 90W gear oil until the oil reaches the top of the fill plug Note Replace the gearbox oil after the first 20 hours of opera...

Page 29: ...green START button to turn the machine ON Figure 42 The START button should illuminate and the planer should run smoothly with little or no vibration If you suspect any problems immediately turn the p...

Page 30: ...cool before making adjustments Note A collection of black belt dust at the bottom of the belt housing is a normal during the life of the machine and does not indicate premature belt failure is in pro...

Page 31: ...g the planer are as follows 1 Put on safety glasses respirator and hearing protec tion 2 Unless your workpiece is very flat surface plane one face of the workpiece on a jointer until it is flat having...

Page 32: ...can have small pieces of stone or concrete pressed into the surface Use the full width of the planer Alternate between the left the right and the middle when feeding lum ber into the planer Your cutte...

Page 33: ...peed should only be changed when the machine is running Use the different feed rates as stated below 16 FPM Dimensioning Pass 20 FPM Finishing Pass Figure 12 illustrates the three different positions...

Page 34: ...Misaligned bed rollers can cause workpiece chat ter a washboard surface uneven workpiece feeding or binding This is the most common cause for poor planing results To adjust the bed rollers do these st...

Page 35: ...ed construction and it mea sures 19 x 65 long The roller table also comes with 9 ball bear ing rollers with four independently adjustable legs for any leveling requirement The roller table is also adj...

Page 36: ...ars are supported by the floor and weight is evenly distributed Assembly instructions included D2829 24 Wood Rack Bars D2830 48 Wood Rack Bars D283112 Wood Rack Shelf Brackets and D2832 18 Wood Rack S...

Page 37: ...um excess wood chips and sawdust and wipe off the remaining dust with a dry cloth Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use Keep tables rust free...

Page 38: ...d front access panels and V belt cover 3 Using a 19mm wrench loosen the hex nuts on the tension rods shown in Figure 15 4 Lift the motor up and slide the V belts off of the pulleys 5 Make sure the pul...

Page 39: ...ce gear oil more fre quently under heavy use See Page 14 for instructions on adding oil Replace with 80W 90W gear oil Fill until oil reaches the top of the filler plug port for correct oil level Drive...

Page 40: ...djustment before first time use The height of the knives can be easily and quickly inspect ed with a knife setting gauge or Planer Pal Model W1216 Page 21 This inspection will ensure that the knives a...

Page 41: ...1 Cutterhead profile diagram Planer knives are dangerous and may cause personal injury To reduce the risk of beng injured wear leather gloves when handling the knives in the fol lowing steps 2 Put on...

Page 42: ...sequence shown in Figure 23 Repeat this step on the remaining knives 9 Final tighten each gib bolt then reinstall the top cover dust hood and V belt cover Figure 22 Example of jack screw access hole C...

Page 43: ...to lower the bed roll ers below the table surface plane a workpiece and mea sure the thickness in multiple locations If the workpiece is tapered from left to right or from front to back then parallel...

Page 44: ...s to keep an accurate tooth count to ensure that the table is adjusted equally 6 Carefully turn the sprocket counterclockwise to raise the table clockwise to lower the table just enough to position th...

Page 45: ...0 Chip Breaker 0 040 Pressure Bar 0 008 Outfeed Roller 0 020 BDC Bottom Dead Center see Figure 28 To set the height of the infeed and outfeed rollers chip breaker and pressure bar using a Rotacator do...

Page 46: ...he infeed roller then carefully lock both sides in place 10 Using the same zeroed reference on the Rotacator adjust the height of the outfeed roller pressure bar and chip breaker to their given specif...

Page 47: ...the table and use the feeler gauge until you have a 0 040 gap between the edge of a knife at bottom dead center find by rocking cutterhead pul ley and the wood blocks 7 Lock the table height in place...

Page 48: ...can get away with having less spring tension Likewise if you primarily plane rough lumber with inconsistent sur face heights more spring tension is a must to keep the workpiece feeding through the pl...

Page 49: ...ng bolts and reinstall the top cover dust hood and V belt cover on the planer Figure 35 Chip deflector and mounting bolts Chip Deflector Figure 36 Depth scale adjustment screws Scale Calibration The s...

Page 50: ...e 37 to ensure that they swing freely and easily If the fingers do not swing freely and easily clean them with a wood resin solvent Figure 37 Anti kickback fingers Do not apply oil or other lubricants...

Page 51: ...OURCE 2 Remove the motor and front access panels the V belt cover and loosen the belt tension Page 24 3 Using a 14mm wrench loosen the motor mount fas teners shown in Figure 39 just enough to allow th...

Page 52: ...aner With Mobile Base SERVICE W1754 Electrical Components Figure 43 W1754 magnetic switch assembly START Figure 42 W1754 control panel viewed from behind POWER STOP Figure 41 Capacitors Figure 40 Moto...

Page 53: ...39 W1754 20 Planer With Mobile Base SERVICE W1754 Wiring Diagram...

Page 54: ...or restricted 1 Reduce cutting load take lighter cuts 2 Clean out motor to provide normal air circulation Motor stalls or shuts off during a cut 1 Motor overloaded during opera tion 2 Thermal protecti...

Page 55: ...ion in wood 2 Nicked or chipped knife 3 Feeding workpiece too fast 4 Taking too deep of a cut 5 Misaligned chipbreaker 1 Inspect workpiece for knots and grain direction only use clean stock 2 Replace...

Page 56: ...42 W1754 20 Planer With Mobile Base PARTS Headstock Assembly Parts Breakdown...

Page 57: ...073 PLATE 26 XPSB12M CAP SCREW M8 1 25 X 40 74 XPB09M HEX BOLT M8 1 25 X 20 27 XPRP07M ROLL PIN 6 X 20 75 XPSS25M SET SCREW M6 1 X 20 28 X1754028 SAFETY HATCH 76 XPN01M HEX NUT M6 1 29 X1754029 SAFETY...

Page 58: ...ECIAL BOLT 102 X1754102 CUTTERHEAD PULLEY 109 XPW01M FLAT WASHER 8MM 103 X1754103 MOTOR PULLEY 110 XPN03M HEX NUT M8 1 25 104 XPW01M FLAT WASHER 8MM 111 X1754111 COGGED V BELT MX 60 105 XPB07M HEX BOL...

Page 59: ...45 W1754 20 Planer With Mobile Base PARTS Gearbox Parts Breakdown...

Page 60: ...PACKING PIECE 208 X1754208 SHAFT 228 X1754228 GEAR BOX 209 XP6201 BALL BEARING 6201 229 XPSB05M CAP SCREW M8 1 25 X 50 210 X1754210 GEAR 230 X1754230 OIL PLUG 211 XPK19M KEY 5 X 5 X 14 231 X1754231 F...

Page 61: ...47 W1754 20 Planer With Mobile Base PARTS Base Breakdown...

Page 62: ...1754350 COMPLETE MAG SWITCH 317 2 X1754317 2 MOTOR FAN 350 1 X1754350 1 MAG SWITCH BACK COVER 317 3 X1754317 3 R CAPACITOR 60MFD 400VAC 350 2 X1754350 2 CONTACTOR 317 4 X1754317 4 S CAPACITOR 300MFD 3...

Page 63: ...NG ROD 402 X1754402 ROLLER 409 X1754409 STAR KNOB M12 1 75 403 XP6201 BALL BEARING 6201 410 X1754410 EXTENSION WING 404 X1754404 ECCENTRIC SHAFT 411 XPLW04M LOCK WASHER 8MM 405 XPSS04M SET SCREW M6 1...

Page 64: ...50 W1754 20 Planer With Mobile Base PARTS Columns Breakdown...

Page 65: ...M INT RETAINING RING 35MM 523 2 X1754523 2 BRACKET 508 X1754508 COLUMN 524 XPR05M EXT RETAINING RING 15MM 509 XPR22M INT RETAINING RING 38MM 525 XPB07M HEX BOLT M8 1 25 X 25 510 XPSS13M SET SCREW M10...

Page 66: ...4 605 606 607 608 609 610 613 614 616 615 613 611 612 REF PART DESCRIPTION REF PART DESCRIPTION 600 XLABEL 12 READ MANUAL LABEL 609 X1754609 RESPIRATOR LABEL 601 X1754601 MACHINE ID LABEL 610 XLABEL 0...

Page 67: ...of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all w...

Page 68: ..._ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual household inc...

Page 69: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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