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Shop fox SHOP FOX W1737, Owner'S Manual

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Shop fox SHOP FOX W1737 Owner'S Manual Download Page 11

-9-

W1737/W1738 Owner's Manual (Mfg. 10/09+)

SA

FE

T

Y

Avoiding Potential Injuries

Figure 1. 

Correct body and hand positioning.

Figure 2. 

DO NOT operate without safety 

glasses/respirator!

Figure 4. 

DO NOT stand behind workpiece!

Figure 3. 

DO NOT operate with side door open!

Figure 5. 

DO NOT allow hand to get 

pinched in belt!

Summary of Contents for SHOP FOX W1737

Page 1: ...shopfox biz COPYRIGHT JULY 2005 BY WOODSTOCK INTERNATIONAL INC REVISED NOVEMBER 2009 JB WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTO...

Page 2: ...ts or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically tre...

Page 3: ...Connection 10 440V Conversion W1738 11 Phase Converter Connection 11 SETUP 12 Unpacking 12 Box Contents 12 Machine Placement 13 Cleaning Machine 13 Air Hose Installation 14 Sanding Belt Installation...

Page 4: ...ion 34 W1737 and W1738 Control Panel Wiring 35 W1737 General Wiring Diagram 36 W1738 General Wiring Diagram 37 W1738 Electrical Box Component Locations 38 W1738 Electrical Box Wiring Diagram 39 W1737...

Page 5: ...s the operator to prevent motor overload and the air operated oscillation system allow for superb gouge free finished panels Woodstock International Inc is committed to customer satisfaction in provid...

Page 6: ...695 8 High X 521 8 Wide X 493 8 Deep Air Control Built in Air Filter Regulator Oscillation System 75 PSI Pneumatic Belt Tracking and Tensioning System Sanding Drum Material Heavy Duty Rubber Sanding D...

Page 7: ...d C Control Panel D Digital Amp Draw Meter E Table Height Handwheel F Emergency Stop Push Panel G Upper Right Access Door H Non Slip Conveyor Belt I Conveyor Gear Box J Sanding Motor Access Panel K Co...

Page 8: ...that meet the national safety standards while operating this machine 5 Avoid dangerous environments Do not operate this machine in wet or open flame environments Airborne dust particles could cause a...

Page 9: ...stable footing and balance at all times 18 Do not leave machine unattended Wait until it comes to a complete stop before leaving the area 19 Perform machine maintenance and care Follow lubrication an...

Page 10: ...supervision before operating this sander Do not force stock into the sander during operation or overload the sanding drums beyond reasonable limits Also only sand natural wood fiber through your sand...

Page 11: ...g Potential Injuries Figure 1 Correct body and hand positioning Figure 2 DO NOT operate without safety glasses respirator Figure 4 DO NOT stand behind workpiece Figure 3 DO NOT operate with side door...

Page 12: ...rage draw For the Model W1738 440V three phase operation use a 20 amp circuit that has wiring rated to handle this amperage draw Phase Converter Connection If you do not have three phase power availab...

Page 13: ...X1738003 1 type with the dial set to 18A 5 Remove the LR3D 086 overload relay Figure 6 and replace it with an LR3D 076 X1738011 1 type with the dial set to 1 7A 6 Wire the sanding motor conveyor motor...

Page 14: ...river 2 1 Open End Wrench 8 10mm 1 Open End Wrench 12 14mm 1 Open End Wrench 17 19mm 1 Metric Hex Wrench Set 1 Door Keys 2 Ceramic Limit Switch Rods 2 Flexible Grease Gun Extension 1 Platen Removal To...

Page 15: ...your shop child safe Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away NEVER allow untrained visitors in your shop when assem bling adjust...

Page 16: ...r pressure going into the machine 2 Turn and remove the lever and support spacer as shown in Figure 11 3 Install the sanding belt so the belt is centered in the fork see Figure 12a and the belt arrows...

Page 17: ...n The Model W1737 W1738 has a breather sealing pin installed in the breather plug for the gear reducer Remove this pin before using your sander see Figure 13 otherwise the gear oil will expand with he...

Page 18: ...e SET Key Press and hold the SET button for 3 seconds to calibrate display at the current board thickness or press and hold key for 10 seconds to toggle the display between metric and standard measure...

Page 19: ...te the source of the noise or vibration DO NOT make any adjustments to the machine while it is plugged in The machine should not be run any further until the problems are corrected Your sander will pe...

Page 20: ...r DO NOT work your machine in the red zone as shown on the Amperage Load Chart If operated in the red zone the motor will lose RPM the start capacitor will energize and capacitor or motor damage will...

Page 21: ...automated function of auto height adjustment for your next sanding pass All functions are controlled through the key pad and are presented on the digital display See Figure 20 Input LED Run LED Up and...

Page 22: ...s of 0 005 Note The lower left corner Run LED will illuminate and the display numbers will glow steadily when measurements have been accepted and the table is auto adjusting When the correct sanding d...

Page 23: ...eact and move left and right 6 Turn the jet adjustment knob counterclockwise an additional 1 2 turn and tighten the jam nut 7 Complete Belt Tracking on Page 22 Figure 23 Air Jet and air fork assembly...

Page 24: ...e the left to right motion of the belt as it moves along the drum while looking from the front of the sander If the belt tracks faster to the right but is slow to track back to the left loosen the bel...

Page 25: ...y done so turn the sander ON 4 Looking from the front of the sander observe the left to right motion of the belt as it moves along the drum If you want the belt oscillation to oscillate from left to r...

Page 26: ...use lubricate the bearings Figure 30 31 with one squirt of automotive grade grease at the designated points After every 20 40 hours of use lubricate the elevation screws with grease and brush or ligh...

Page 27: ...life of your sanding belts clean them whenever they decrease in performance due to heavy loading Use a Pro Stik Cleaning Pad shown in Figure 32 To clean the belts simply set your table to the thicknes...

Page 28: ...the up arrow key and raise the table until you achieve an 1 8 inch between the sanding drum and the conveyor table surface 6 Loosen the mounting bolt for the table up stop switch and move the switch...

Page 29: ...your sander and shut OFF and relieve the air pressure 2 Remove the lower right motor access panel 3 Measure the thickness of each pad If a pad is below 1 8 then replace both To replace the brake pads...

Page 30: ...h and remove the upper caliper anchor pin retaining nut and washer See Figure 40 5 Use locking pliers to clamp on the anchor pin end pull the pin from the caliper mount and remove the springs See Figu...

Page 31: ...master power switch so your sander cannot accidently start 2 Remove the lower cover s on the sander right cover for sanding belt motor left cover for the conveyor height motor 3 Turn both tension adju...

Page 32: ...of the board is making contact with the sanding belt 2 Measure the thickness of the board at various points around the edge 3 If there is a variation of thickness the table can be adjusted accordingly...

Page 33: ...so it is snug and will not slip when sanding at a maximum load 2 Start the conveyor 3 Turn the feed belt tension and tracking bolt to position the feed belt roller evenly on each side See Figure 47 I...

Page 34: ...he belt and the ceramic rod have approximately 1 2 clearance from each other 6 Tighten the bolt and repeat the adjustment with the other side if necessary 7 Start the sander and make sure it is workin...

Page 35: ...the belt See Figure 51 5 Position each board on each side of the conveyor belt and directly below the front and back pressure rollers See Figure 52 6 Loosen the adjustment jam nuts and raise the press...

Page 36: ...U5 V5 W5 U1 V1 W1 W1737 220V Single Phase Motor Connection W1738 220V Three Phase Motor Transformer Connection W1738 440V Three Phase Motor Transformer Connection Power Supply Phase Converter Install...

Page 37: ...4 14 14 13 13 13 13 13 21 21 21 22 22 22 X1 X1 X2 X2 5 6 2 3 11 10 9 8 5 3 5 3 18 U1 V1 U2 V2 U3 V3 16 17 18 19 13 12 11 10 9 8 6 5 5 3 3 2 14 15 10 16 12V A OV B X1 X2 5 3 TABLE UP DOWN SWITCH 220V 1...

Page 38: ...6 A 5 POWER SOURCE BRAKE T ABL E L I F T I NG L OWERI NG MOTOR R U S V U V 3 2 SANDI NG BELT CONVEYOR BELT Emergency Stop SANDI NG BELT CONVEYOR BELT R S T ABLE L I F T I NG LOWERING E A AM 14 15 U1...

Page 39: ...S V U V 3 2 SANDING BELT CONVEYOR BEL T R Emergency Stop SANDING BELT CONVEYOR BELT R S TABL E L I FTING LOWERING E A AM 14 15 U1 V 1 W1 OL3 M3 M3 11 A R U V S a b Emergency Brake a b a b PCR1 10 M3 T...

Page 40: ...ystem Stepdown Transformer Sanding Motor Thermal Protection Breaker Feed Motor Thermal Protection Breaker UP DOWN Table Motor Contactors Two 4 Amp Fuses 220V 440V Three Phase Power Supply Junction Blo...

Page 41: ...T2 T3 2 4 6 14 22 A2 NC NO T1 T2 T3 2 4 6 14 22 A2 NC NO L1 L2 L3 1 3 5 13 21 A1 NO NC T1 T2 T3 2 4 6 14 22 A2 NC NO T1 T2 T3 2 4 6 L1 L2 L3 1 3 5 13 21 A1 NO NC T1 T2 T3 2 4 6 97 98 95 96 NO NC T1 T2...

Page 42: ...mponent Locations Two 4 Amp Fuses 220V Single Phase Power Supply Junction Block Amp Meter Current Sensor Emergency Brake Contactor Sanding Belt Overload Relay UP DOWN Table Motor Contactors Feed Motor...

Page 43: ...2 2 2 8 R S R S 9 U V R S Red White LT47 60 TABLE UP DOWN 3 A1 A2 97 NO 98 95 NC 96 OK OL 2 9 9 1 L1 3 L2 5 L3 21 NC 13 NO 14 NO 22 NC SANDING BELT CONTACTOR 2 T1 4 T2 6 T3 10 CONVEYOR BELT 3 L2 1 L 5...

Page 44: ...09 PARTS 6 7 17 15 15 16 37 31 34 8 14V2 36 33 4 2 12 12 5V2 W1738 Only 5V2 W1737 Only 11 1 W1738 440V Conversion Only 3 3 1 W1738 440V Conversion Only 11 1 24 21 18 35 20 26 23 10 31 9 25 27V2 W1738...

Page 45: ...737004 FUSE 4A 24 X1737024 EMERGENCY STOP SWITCH 5V2 X1737005V2 TERM BLK W1737 V2 10 09 25 X1737025 WIRE COLUMN 5V2 X1738005V2 TERM BLK W1738 V2 10 09 26 X1737026 COMPUTER 6 X1737006 ELECTRICAL CONTRO...

Page 46: ...44 W1737 W1738 Owner s Manual Mfg 10 09 PARTS 117 119 120 122 124 117 114 125 116 121 126 115 118 123 127 107 108 110 113 109 102 101 103 112 111 105 104 106 100 Tools and Cabinet Parts...

Page 47: ...104 XPWR1214 WRENCH 12 X 14 118 XPW07 FLAT WASHER 5 16 105 XPWR1719 WRENCH 17 X 19 119 X1737119 UPPER FRAME COVER 106 XPWR810 WRENCH 8 X 10 120 X1737120 4 DUST PORT 107 X1737107 PLATEN REMOVAL TOOL 1...

Page 48: ...45 224 236 239 230 236 231 229 233 216 217 215 214 233 243 201 238 203 237 246 238 247 244 204 2 W1737 Only 204 1 225 223 228 227 204 3 W1737 Only 204 4 218 220 240 248 221 241 219 200 242 222 202 232...

Page 49: ...5 204 3 X1737204 3 R CAPACITOR W1737 233 XPLW01 LOCK WASHER 5 16 204 4 X1737204 4 FAN COVER W1737 235 XPLW02 LOCK WASHER 1 4 204 4 X1738204 4 FAN COVER W1738 236 XPLW04 LOCK WASHER 3 8 204 5 X1737204...

Page 50: ...5 350 307 351 307 352 331 316 317 300 314 319 325 322 358 325 359 324 315 346 326 347 329 313 319 370 323 369 344 343 306 345 333 333 332 327 369 366 355 300 1 300 4 300 2 300 3 335 356 368 367 365 37...

Page 51: ...XIMITY SWITCH 311 XPB12 HEX BOLT 5 16 18 X 1 1 4 348 X1737348 PULLEY 312 XPB18 HEX BOLT 3 8 16 X 1 349 X1737349 BEARING CAP 313 XPB20 HEX BOLT 1 2 12 X 2 1 2 350 X1737350 ELEVATION GEAR BOX 314 XPB31...

Page 52: ...4 446 444 445 443 442 415 409 406 413 435 402 413 436 426 411 437 438 405 414 441 440 413 406 407 413 423 439 422 431 420 412 416 432 417 404 430 410 429 419 427 428 418 421 433 425 424 401 434 401 1...

Page 53: ...EL 405 XPB07M HEX BOLT M8 1 25 X 25 432 X1737432 INFEED ROLLER BRACKET 406 XPB16 HEX BOLT 3 8 16 X 1 1 2 433 X1737433 ELEVATION LIMITER 407 XPB18 HEX BOLT 3 8 16 X 1 434 X1737434 INFEED ROLLER 409 XPB...

Page 54: ...530 502 523 511 514 559 525 555 553 552 550 554 513 510 556 557 554 553 540 541 527 542 543 544 545 547 524 538 546 519 551 549 514 526 501 530 516 500 513 525 534 531 518 521 537 558 539 537 536 538...

Page 55: ...1 547 X1737547 OIL CAP 512 XPB53 HEX BOLT 1 2 12 X 1 548 X1737548 FRAME SEAL RIGHT 513 XPLW01 LOCK WASHER 5 16 549 X1737549 AIR NOZZLE FEMALE 514 XPLW04 LOCK WASHER 3 8 550 X1737550 AIR CYLINDER BRACK...

Page 56: ...W1738 Owner s Manual Mfg 10 09 PARTS IN 616 617 618 619 620 621 615 623 626 627 628 629 630 631 632 633 625 634 600 601 602 603 604 605 606 613 608 609 610 611 612 613 614 632 607 622 624 635 Air Sys...

Page 57: ...8 607 X1737607 6MM FLEXIBLE HOSE 625 X1737625 CONNECTOR 1 4N X 1 8T 608 X1737608 6MM FLEXIBLE HOSE 626 X1737626 CONNECTOR 1 4N X 1 8T 609 X1737609 6MM FLEXIBLE HOSE 627 X1737627 CONNECTOR 5 16N X 1 4T...

Page 58: ...728 701 701 729 703 757 714 709 706 742 736 719 702 741 743 744 738 740 725 737 739 702 719 736 742 706 722 726 747 749 748 707 727 711 751 752 754 755 745 745 753 716 750 725 723 723 756 732 705 731...

Page 59: ...16 744 X1737744 SPACER 714 XPLW07 LOCK WASHER 1 2 745 X1737745 RUBBER ROLLER 715 XPN02 HEX NUT 5 16 18 746 X1737746 STEEL ROLLER 716 XPS01 PHLP HD SCR 10 24 X 1 2 747 X1737747 COMPRESSION SPRING 717 X...

Page 60: ...8 823 820 The safety labels on this machine warn and indicate how to protect the operator or bystander from machine hazards The machine owner MUST maintain the original label location and read ability...

Page 61: ...4 BLACK TAN TRIM TAPE 803 XLABEL02B LABEL DISCONNECT POWER 815 XLABEL03 LABEL CLOSE DOOR 804 XLABEL01 LABEL SAFETY GLASSES 816 X1738816 BLACK TRIM TAPE 805 XLABEL06 LABEL READ MANUAL 818 X1737818 LABE...

Page 62: ...60 W1737 W1738 Owner s Manual Mfg 10 09 PARTS Notes...

Page 63: ...Dull sanding belt 1 Excessive depth of cut 1 Feed table not parallel to sanding roller 2 Feed belt is worn 1 Pressure rollers set too high 2 Dirty feed belt 3 Feed belt is worn 1 Pressure rollers are...

Page 64: ...ct resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International I...

Page 65: ...nts a good value ______ Yes _____ No 5 Would you recommend Shop Fox products to a friend ______ Yes _____ No 6 What is your age group ______ 20 29 _ _____ 30 39 _ ____ 40 49 ______ 50 59 _ _____ 60 69...

Page 66: ...tape along edges please do not staple FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc p o box 2309 bellingham wa 98227 2309 Place Stamp Here...

Page 67: ......

Page 68: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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