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OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 06/17)

MODEL M1116

MILL-DRILL w/DRO

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#19003KB Printed in China

Shown with Optional D4780 Stand

Summary of Contents for M1116

Page 1: ...Online Technical Support techsupport woodstockint com COPYRIGHT SEPTEMBER 2017 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITT...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...cement 15 Lifting Moving 16 Bench Mounting 17 Assembly 18 Joining Drill Chuck Arbor 18 Lubrication 18 Test Run 19 Spindle Break In 20 OPERATIONS 21 General 21 Downfeed Controls 22 Headstock Movement 2...

Page 4: ...for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Su...

Page 5: ...Machine Weight 176 lbs Length x Width x Height 24 x 22 x 32 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Full Load Current Rating 10A Minimum Circuit Size 15A Connecti...

Page 6: ...le Length 19 11 16 in Table Width 5 1 2 in Table Thickness 1 7 8 in Number of T Slots 3 T Slot Size 3 8 in T Slots Centers 1 1 2 in X Y Axis Travel per Handwheel Revolution 0 1 in Z Axis Travel per Ha...

Page 7: ...de and left side identification X Axis Handwheel Drawbar Cap Y Axis Handwheel Chip Guard X Axis Lock Levers Fine Downfeed Handwheel Y Axis Lock Levers Coarse Downfeed Handles Table Limit Stop Table Li...

Page 8: ...Axis Travel Locks Lock position of headstock to column E Downfeed Selector Knob Selects between fine and coarse vertical quill travel H Variable Speed Knob Controls spindle speed I Variable Speed Dig...

Page 9: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 10: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Page 11: ...r spindle You can be severely cut or have fingers amputated from contact with the rotating cutter You can be blinded or struck by broken cutting tools metal chips workpieces or adjustment tools thrown...

Page 12: ...nts Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated o...

Page 13: ...one Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 110V Figure 4 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle In...

Page 14: ...ire setup process This machine presents serious injury hazards to untrained users Read through this entire manual to become familiar with the controls and opera tions before starting the machine Items...

Page 15: ...h 17 19mm 1 K Drill Chuck 3 16mm w Chuck Key 1 L T Bolt Assemblies M8 1 25 x 55 2 M Hex Wrenches 2 5 3 4 5 6mm 1 Each Inventory The following is a list of items shipped with your machine Before beginn...

Page 16: ...faces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to sc...

Page 17: ...on Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry envir...

Page 18: ...prevent it from swinging and lift it slightly off the pallet with forklift 5 Carefully place machine onto workbench or optional stand D4780 6 Mount machine to workbench following instructions in Bench...

Page 19: ...this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage The strongest m...

Page 20: ...ly If you would like to use a different chuck in the future we recommend getting a new arbor for that chuck IMPORTANT DO NOT install the drill chuck and arbor into the spindle until AFTER the test run...

Page 21: ...g see Figure 15 Note When switching between gears it may be necessary to rotate spindle by hand so gears will align and engage To test run mill drill do these steps 1 Make sure all tools and objects u...

Page 22: ...omplete this procedure before placing operational loads on the spindle for the first time when the machine is new or if it has been sitting idle for longer than 6 months Always start the spindle break...

Page 23: ...FORE using machine To reduce the risk of eye injury always wear ANSI approved safety glasses and face shield while operating this machine To complete typical operation operator does the following 1 Ex...

Page 24: ...spindle digital readout for precise movement Identification Figure 16 A Quill Lock Lever B Spindle Downfeed DRO C Fine Downfeed Handwheel D Coarse Downfeed Handle E Downfeed Selector Knob Figure 16 Id...

Page 25: ...xis Tilts 45 left or right relative to the table Figure 18 Location of Z axis lock levers Headstock Movement Vertical Handwheel Tilting Headstock Tools Needed Qty Wrench 19mm 1 Wrench 14mm 1 To tilt h...

Page 26: ...ocks shown in Figure 22 Note To re adjust positioning of table locks pull out on table lock handle and rotate 2 Position table stops along front of table to restrict table travel 3 Adjust X axis gradu...

Page 27: ...cation of drawbar cap Figure 25 Components used when installing or removing tooling Drawbar Adjustment Nut Drawbar Spindle Pin Removing Tooling To remove tooling do these steps 1 DISCONNECT MACHINE FR...

Page 28: ...a tool moves across the material surface A recommended cutting speed is an ideal speed for cutting a type of material in order to produce the desired finish and optimize tool life The books Machinery...

Page 29: ...e crank handle measures 4 long and slides on and off when needed Overall size is 10 long x 81 2 wide x 41 4 high The Shop Fox D3265 4 Quick Release Vise and D3266 6 Quick Release Vise will speed up yo...

Page 30: ...ications of a product like South Bend Way Oil for Lathes Cleaning Protecting For optimum performance from the machine follow this maintenance schedule and refer to any specific instructions given in t...

Page 31: ...ris off of Z axis leadscrew as possible Allow leadscrew to dry 4 Using a brush apply NLGI 2 grease to exposed leadscrew threads then move headstock through its full range of motion several times to di...

Page 32: ...ve table as far to one side as possible 6 From beneath table use mineral spirits and a brush to clean as much of existing grease and debris as possible off of X axis leadscrew shown in Figure 33 Allow...

Page 33: ...e Note Re apply oil that may have been removed during the cleaning process to the quill surface around the rack Quill Rack Lube Type NLGI 2 Lube Amount Thin Coat Lubrication Frequency 90 hrs of Operat...

Page 34: ...tion they have when they slide past one another Correctly adjusting the gibs is critical to producing accurate milling results Tight gibs make table movement more accurate but stiff Loose gibs make ta...

Page 35: ...cceptable to ensure smooth movement and reduce the risk of premature thread wear The X and Y axis leadscrew backlash is adjusted by using a long 5mm hex wrench to tighten loosen the cap screw on the l...

Page 36: ...he brushes measure less than 1 4 long new brushes are 5 8 long Tools Needed Qty Hex Wrench 3mm 1 Standard Screwdriver 2 1 To inspect and replace motor brushes do these steps 1 DISCONNECT MACHINE FROM...

Page 37: ...s repair replace as necessary Page 38 8 Remove replace brushes Page 34 9 Replace safety switch Page 37 10 Test replace Page 38 11 Test repair replace Page 37 12 Test replace Page 37 Machine stalls or...

Page 38: ...and lower headstock This increases rigidity Table is hard to move 1 Table locks tightened down 2 Chips loaded up on ways 3 Ways are dry and need lubrication 4 Table limit stops interfering 5 Gibs too...

Page 39: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Page 40: ...nes Mfd Since 06 17 SERVICE M1116 Electrical Components Figure 43 Wiring overview Motor Front Panel Spindle RPM Sensor Figure 44 Control panel wiring overview Front Panel Rear Panel Limit Switch Insid...

Page 41: ...528 10A 250V Variable Speed Dial GND KEDU KJD17B 120V Front Panel Viewed From Behind Side Panel Rear Panel Inside Bottom Panel 110V Motor Spindle RPM Sensor On Off Switch Spindle Speed DRO Circuit Boa...

Page 42: ...6 17 19 19 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 48 49 50 51 52 54 55 56 60 60 60 61 62 63 64 65 66 67 67 68 69 70 71 72 73 73 74 75 76 77 40 40 38 38 59 59 51 51 44 44 58 58 7 57 35 57 35 19 1...

Page 43: ...NDLE 50L M6 1 X 16 60 XM1116060 THRUST BEARING 51100 16 XM1116016 GIB ADJUSTMENT SCREW M6 1 X 25 61 XM1116061 CAP SCREW M6 1 X 10 17 XM1116017 Z AXIS GIB 62 XM1116062 LIMIT STOP 18 XM1116018 HEADSTOCK...

Page 44: ...80 XM1116080 CAP SCREW M3 5 X 16 90 XM1116090 ELECTRICAL BOX REAR COVER 81 XM1116081 CIRCUIT BOARD CESX 1101 28 91 XM1116091 FUSE HOLDER 83 XM1116083 ON OFF SWITCH KEDU KJD 17B 120V 92 XM1116092 FUSE...

Page 45: ...14 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 140 142 143 143 144 145 146 147 204 148 149 150 151 152 153 154 155 156 157 158 159 160 161 1...

Page 46: ...R PLATE 122 XM1116122 FLAT WASHER 4MM 168 XM1116168 SET SCREW M8 1 25 X 8 123 XM1116123 CAP SCREW M4 7 X 8 169 XM1116169 COMPRESSION SPRING 0 8 X 5 X 25 124 XM1116124 CAP SCREW M6 1 X 14 170 XM1116170...

Page 47: ...ING RING 12MM 194 XM1116194 HEX WRENCH 2 5MM 256 XM1116256 WAVY WASHER 20MM 195 XM1116195 SPINDLE PIN 257 XM1116257 GUARD MOUNTING BLOCK 196 XM1116196 WRENCH 17 X 19MM OPEN ENDS 258 XM1116258 LIMIT SW...

Page 48: ...DSTOCK INTERNATIONAL INC FOR SHOP FOX MACHINES ONLY DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL Woodstock will not accept labels changed without approval If artwork changes are re...

Page 49: ......

Page 50: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 51: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

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