Shop fox D4902 Owner'S Manual Download Page 1

Page: 1 / 36

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 11/18)

MODEL D4902

TENONING JIG

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#20286KB Printed in Taiwan

Summary of Contents for D4902

Page 1: ...e 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT MARCH 2019 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...tions 4 Additional Safety for Tenoning Jigs 6 SETUP 7 Unpacking 7 Inventory 7 Needed for Setup 7 Cleaning Machine 8 Preparing Table Saw 9 Preparing Tenoning Jig 9 Assembly 10 Re Mounting Guide Bar 11...

Page 4: ...chsupport woodstockint com Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www woods...

Page 5: ...equirements Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual To reduce your risk of serious inj...

Page 6: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 7: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Page 8: ...MANUALS Read and understand this manual and the manual for your table saw before using tenoning jig HAND BODY POSITIONING Keep hands away from saw blade and out of blade path during operation so they...

Page 9: ...r 8mm 1 Cap Screw M8 1 25 x 50 1 Cap Screw M10 1 5 x 25 1 Cap Screw M10 1 5 x 20 1 Hex Wrenches 2 5 3 4 6 8mm 1 Each Inventory The following is a list of items shipped with your machine Before beginni...

Page 10: ...aces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scr...

Page 11: ...g the accuracy of the cuts depend upon the accuracy of the saw blade Make sure that your saw blade is perpendicular to the table and parallel with the miter slots Miter Slot and Table Make sure the mi...

Page 12: ...ure 2 Clamp brace installed Side Support 25mm Cap Screw 20mm Cap Screw Clamp Brace Figure 3 Handles installed Handles Figure 4 Clamp bracket and handwheel installed Clamp Brace Rod Handwheel Clamp Bra...

Page 13: ...port must stay at least 1 2 away from the blade at all times during operation If the side support should make contact with the blade during operation serious personal injury could result At best the b...

Page 14: ...crew M8 1 25 x 55 Set Screw Slide Plate Pointer 8 Slide micro adjust collar onto rod align micro adjust leadscrew with threaded guide bushing of slide plate then rotate knob clockwise until collar is...

Page 15: ...re on Page 14 If side to side play or tilt exists continue with Step 3 3 Remove tenoning jig from table saw and turn it upside down as shown in Figure 11 4 Evenly adjust set screws shown in Figure 11...

Page 16: ...w far enough into side support see Figure 12 so that it will not interfere with the next step 6 Position machinist s square flat on table and up against tenoning jig side support as shown in Figure 12...

Page 17: ...ut on positive stop set screw then back off set screw to allow adjustment of back support see Figure 13 5 Position machinist s square flat on table and up against back support as shown in Figure 13 6...

Page 18: ...e set screw out so that it will not interfere with adjustments see Figure 14 5 Fully raise saw blade You must ensure side support safety stop is adjusted so that support cannot contact blade when jig...

Page 19: ...uite reach the blade use a precise ruler to compare the distance between the side support and the front and back of the blade 8 Use micro adjust knob to align slide plate guide bar access hole see Fig...

Page 20: ...f operations that are beyond the scope of this manual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the understanding t...

Page 21: ...age When the thickness of the mortise and tenon stock are the same make the tenon the same thickness as the mortise walls When jointing stock where the mortise piece is thicker than the tenon piece m...

Page 22: ...dditional Wood Base Piece 4 Cut a backing board approximately 2 wide by 9 tall out of a piece of 3 4 plywood then mount it to back support using either wood screws through back of support or recessed...

Page 23: ...side support backing board Backing Board Mounting Holes Figure 23 Backing board mounted to side support Side Support Backing Board 6 Place workpiece firmly against back and side support backing board...

Page 24: ...y from blade then connect table saw to power and turn it ON 8 Firmly grasp both handles of jig then slowly slide jig and workpiece through blade to make first structural cheek cut see Figure 26 Note D...

Page 25: ...de alignment for second structural cheek cut then repeat Steps 5 8 to complete cut see Figure 27 Figure 27 Making the second structural cheek cut 12 Position workpiece for third and fourth cosmetic ch...

Page 26: ...piece will not contact stop block during cut Failure to do so may result in kickback which can cause severe personal injury Figure 30 Making a tenon shoulder cut Fence Stop Block Workpiece Not Contact...

Page 27: ...need to modify chisels and bits and the extra height capacity allows the use of stock up to 73 8 thick The Shop Fox D4061 5 Pc Safety Kit has four essential jigs for safe table saw operation Includes...

Page 28: ...nsion Chisels have 3 4 outer diameter The Steelex D2022 8 Pc Deluxe Plug Cutting Set features the most popular sizes of plug cutters in both straight and tapered styles These high quality carbon steel...

Page 29: ...red maintenance specific to your machine Ongoing To maintain a low risk of injury and proper machine operation if you ever observe any of the items below shut down the machine immediately and fix the...

Page 30: ...s Mfd Since 11 18 PARTS PARTS 1 2 3 4 4 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 7 30 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48 50 51 52 53 54 55 57 58 59 60 61 62 63...

Page 31: ...XD4902018 SET SCREW M6 1 X 45 54 XD4902054 FLAT HD CAP SCR M6 1 X 20 19 XD4902019 HEX NUT M6 1 55 XD4902055 SET SCREW M6 1 X 25 20 XD4902020 SLIDE PLATE 57 XD4902057 BACK SUPPORT BRACKET 21 XD4902021...

Page 32: ...30...

Page 33: ...Model D4902 For Machines Mfd Since 11 18...

Page 34: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 35: ...oring and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any parti...

Page 36: ......

Search results

Summary of Contents for D4902

Reviews:

Related manuals for D4902

Brands by name

Popular brands

Shop fox D4902, Owner'S Manual

Search results

Summary of Contents for D4902

Reviews:

Related manuals for D4902

Brands by name

Popular brands