Shindaiwa DG100MI User Manual Download

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OWNER

’

S AND OPERATOR

’

S MANUAL

Vertical, Water-Cooled 4-Cycle Diesel Engine

DG100MI-200/TWN

X753-007 04 0

X753801-090 0

CAUTION

Do not operate the Generator, or any other appliance, before you have read and
understood the instructions for use and keep near for ready use.

Summary of Contents for DG100MI

Page 1: ...tical Water Cooled 4 Cycle Diesel Engine DG100MI 200 TWN X753 007 04 0 X753801 090 0 CAUTION Do not operate the Generator or any other appliance before you have read and understood the instructions fo...

Page 2: ......

Page 3: ...ration Store this manual in a specified location where it will be secure and available for consulting at any time Order another copy from the authorized distributor where this generator was purchased...

Page 4: ...17 7 1 Load Cable Selection 17 7 2 Connecting Load Cables 18 7 3 Earth Leakage Relay and Grounding 21 8 Pre Operation Inspection 22 8 1 Checking Engine Oil 23 8 2 Checking Coolant 23 8 3 Checking the...

Page 5: ...urrent inevitably goes through the body Even though all the earth terminals of the loads have been grounded to the earth the bonnet grounding terminal should be grounded to the earth There is always a...

Page 6: ...ny spilled fuel or oil Allow the generator to cool before covering with the protective cover Never allow flame to come close to the generator CAUTION BURNS Do not touch the engine and surrounding comp...

Page 7: ...he cable is excessively long or thin resulting in decreased input voltage to equipment using the generator thereby causing decreased performance faulty operation and malfunction Warning Caution Label...

Page 8: ...ated speed min 1 1500 1800 Displacement L 6 494 Combustion system Direct Fuel Injection with Turbo Charger Cooling method Radiator Lubricating method Forced lubrication Starting method Electric start...

Page 9: ...for submerged pumps and similar civil engineering equipment Power source for lighting and similar equipment Power source for electrical tools and household appliances 4 Part Names 4 1 External View Pa...

Page 10: ...r Check Door Engine Check Door Coolant Drain Hose Oil Filter Battery Water Separator External Fuel Ports 3way Fuel Valve Alternator Check Door Oil Filler Radiator Oil Level Indicator Battery Coolant S...

Page 11: ...caution Lamp Voltmeter Preheat Lamp Ammeter Voltage Regulator Frequency Meter Ammeter Selector Switch Water Temperature Gauge Starter Switch Fuel Gauge Throttle Lever Hour Meter Frequency Adjust Screw...

Page 12: ...ames 3 Phase Output Terminal R 1 Phase Circuit Breaker 3 Phase Output Terminal S 1 Phase Output Terminal 3 Phase Output Terminal T 1 Phase Receptacle 3 Phase Output Terminal O Bonnet Grounding Termina...

Page 13: ...ion the WATER TEMP and ENGINE warning indicators light up and the engine automatically stops If this occurs hot steam will gush out of the coolant sub tank Check the coolant sub tank coolant level aft...

Page 14: ...ILTER Air Cleaner Clogging Warning Indicator The AIR FILTER warning indicator lights up if the air cleaner element becomes clogged during operation If it lights up immediately stop the engine and clea...

Page 15: ...S displays the output current of 3 phase output terminal S 3 Frequency Meter Frequency Meter will display the frequency of the generator Please check it showing 50Hz or 60Hz during operation Lamps 1 P...

Page 16: ...p When the switch is set to this position all power will be off The switch must be set to this position to remove the key 2 Run The switch must be set to this position during operation Note Do not lea...

Page 17: ...when the engine starts and warms up or cools down When the rated power is used set the lever to RUN 50 or 60Hz 3 Frequency Adjusting Screw Set the throttle lever to RUN and loosen the fixing screw nut...

Page 18: ...external fuel tank Connect hoses from the external fuel tank to the external fuel inlet and the external fuel return Change the lever of the 3way fuel valve to the B side to supply fuel from the exte...

Page 19: ...surface Remove the wood ties if using anchors to secure the generator Do not connect the generator output to indoor wiring If installing this generator set up barriers or fencing completely around the...

Page 20: ...te Select cable with a thickness that ensures that the voltage drop across the cable will be within 5 of the rated voltage Load Cable Selection Tables Ex If used voltage is 220V and voltage drops by 1...

Page 21: ...uring operation CAUTION FIRE Do not connect the generator output to indoor wiring Note When connecting a load check that the generator output setting output terminal connection position and load power...

Page 22: ...when set to 400 440V For 1 phase load Terminal voltage is 200 220 V 400 440 V 50 60Hz The values in brackets are for when set to 400 440V Total output capacity Unit 3 phase load 1 phase load Total R S...

Page 23: ...1 5 1 65 10 11 5 5 5 20 22 10 11 Figures in brackets are used when set to 400 440 V Note If using a 1 phase 100 110 V between output terminals U1 UO and W1 WO connect an equivalent load between U1 UO...

Page 24: ...protection against any accident such as electrical shock resulting from the trouble The specification of the earth leakage relay Rated Sensitive Current 30mA or below Grounding resistance 500 or below...

Page 25: ...ge Relay has activated If the earth leakage breaker relay has been activated the earth leakage indicator turns ON and the 3 Phase circuit breaker and the 1 Phase circuit breaker lever is tripped and p...

Page 26: ...ced in leveled position Do not overfill with oil to avoid engine damage 1 Types of Engine Oil Use only API service type CD class or better 2 Engine Oil Viscosity Use a diesel engine oil with an approp...

Page 27: ...t should remain between 30 and 50 Do not increase the LLC mixture ratio unless necessary Doing so could result in overheating or another fault malfunction When replenishing LLC be sure to use the same...

Page 28: ...guard has been removed 8 4 Checking the Fuel CAUTION FIRE This generator uses diesel fuel Always be sure to stop the engine and not bring flames close when inspecting fuel or refueling Wait until the...

Page 29: ...the upper level Check the terminals for looseness and tighten if loose Note It is necessary to recharge the battery when the specific gravity of the battery fluid is 1 23 or less Request the authorize...

Page 30: ...s such as an indoors or tunnels as the exhaust gas of the engine contains substances that are harmful to human health Do not direct exhaust fumes at bystanders or buildings WARNING INJURY Always be su...

Page 31: ...d environment turn the starter switch to PREHEAT position wait until the preheat lamp comes on and start the engine Note The preheat lamp will be turned on in 25 seconds and it indicates completion of...

Page 32: ...ipped with an automatic air bleeding mechanism Perform the following procedures when the engine stops due to running out of fuel to easily bleed the air from the system Add fuel to the generator Turn...

Page 33: ...lamps Check the fault location when the engine is automatically stopped or an indicator lamp lights up to stop the engine Protection Feature List No Action Abnormality Earth Leakage Relay Active Break...

Page 34: ...ank from 0 to 3 m from the underside of this generator The fuel level of the external fuel tank being lower than this generator will result in poor engine operation or stoppage Turn the 3way fuel valv...

Page 35: ...y at a completely vertical angle Perform periodic inspection and maintenance according to the following table in order to constantly maintain this generator in good working condition Use the hour mete...

Page 36: ...Fuel tank Clean Clean gauze filter in engine feed pump Clean Change filter in the magnet pump for automatic fuel extraction Replace Check for leaks Fuel Oil Coolant Fuel Cooling Water Oil Hoses and A...

Page 37: ...ere is no oil leakage 2 Replacing the Oil Filter First Time 50 hours Thereafter Every 400 hours Drain the engine oil Refer to section 1 Engine Oil Replacement Remove the oil filter using a filter wren...

Page 38: ...g the air filter element If dry dust is adhering Blow compressed air from inside the element If carbon or oil is adhering Replace with new parts 4 Draining Water from the Water Separator Check Daily C...

Page 39: ...r case check that there is no foreign material adhering to the O ring Be careful not to over tighten the drain plug and air bleeder plug After attaching be sure to always start the engine and check th...

Page 40: ...l Change both gauze filter and eyebolt when gauze filter is damaged Extract the air in fuel line after gauze filter washing finishes Refer to 9 2 Procedures during Operation Ensure that there is no fu...

Page 41: ...tighten the draining cock and drain plug Remove the sub tank and flush the coolant from the sub tank Reattach the sub tank to its original position and fill with coolant until it reaches the FULL lev...

Page 42: ...n modified or any parts have been removed Position the generator on a level stable surface so that it cannot slide or move in any manner Before starting operation always be sure to turn off all switch...

Page 43: ...d store in a secure location Clean up all generator components and store in a dry and dust free location Also cover when storing so that rain cannot enter through the suction or exhaust ports Note Adj...

Page 44: ...hased to perform maintenance if you cannot find any faults malfunctions during inspection Problem Suspected cause Action Engine does not start Starter motor does not drive or speed is low 1 Battery ou...

Page 45: ...Lubricant oil is insufficient 2 Oil filter is clogged 3 Oil Pressure switch is defective 4 Wrong oil is used 1 Supply lubricant oil 2 Change oil filter 3 Ask our distributor to repair 4 Change to pro...

Page 46: ...l The voltage drops drastically when connecting to load 1 AVR is defective 2 Unbalanced loads sharing to each terminal 3 The current of the used equipment exceeds the rated current Loads total exceeds...

Page 47: ...44 13 Generator Circuit Diagram 1 200 220V...

Page 48: ...45 2 400 440V...

Page 49: ...46 14 Engine Electrical Circuit Diagram...

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