7
1. Place the powerhead on a clean, flat
surface, spark plug facing up.
CAUTION!
Do not remove the D-shaped shim
washer! The D-shaped shim washer
prevents damage from overtightening
the tube clamp screw.
4. Add some moly-type EP grease to
splines at the end of the main shaft.
CAUTION!
Do not force the shaft tube into the
powerhead! Excessive force can
damage the shaft tube and mainshaft.
AH231_09
Tube Clamp
Hex
Wrench
D-shaped shim washer
Powerhead Installation
23005
Ignition
Switch
Grip
Outer Tube
Main
Shaft
Spark
Plug
Clamp Screw
Tube
Clamp
Throttle Lever
Connecting The Throttle Cable
Remove The Cylinder Cover
AH231_11
AH231_13
1. Remove the spark plug cap, then loosen
the cylinder cover knob (about a dozen
turns needed).
2. Lift the corner of the cylinder cover just
below the muffler as shown, and lift off
the cylinder cover.
Connect The Throttle Cable
1. Loop the ribbed cable assembly to the
top left side of the engine. Notice that
the black ground wire (with a ring
fitting on the end) is located between
the two cable adjuster nuts as shown
below.
2. Connect the S-shaped end of the throttle
cable to the throttle lever on top of the
carburetor as shown below.
Ignition
Ground
Lead
Cable
Adjuster
Install the
black wire
between the
two cable
adjusters.
Throttle
Cable End
3. Turn the cable adjuster nuts sufficiently
for the throttle cable to fit in the notch
on the fan cover. Make sure the ignition
ground lead is located on the rearward
side of the notch. Then, connect the
male fitting of the black ignition wire
into the female fitting of the red wire
attached to the engine.
Black Wire
Spark Plug
Wire
Black Wire
Connector
2. Use the 4mm hex wrench to loosen
the tube clamp screw. Verify that the
D-shaped shim washer is positioned as
shown below.
5. Slide the outer tube into the tube clamp
until the tube bottoms. If installation
is difficult, rotate the outer tube or
main shaft slightly until you feel the
mainshaft splines engage with the
powerhead. Outer tube needs to be
inserted so that end of grip hits joint
cap.
3. Remove the protective cap from the end
of the outer tube.
6. Position the outer tube so that the
ignition switch is facing up and the
throttle lever is facing down.
7. Tighten the clamp screw firmly.
