Shimano SM-CD800 Dealer'S Manual Download Page 1 | Manualshive

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(English)

Dealer's Manual

ROAD

MTB

Trekking

City Touring/
Comfort Bike

URBAN SPORT

E-BIKE

CHAIN DEVICE

SM-CD800

DM-MACD001-00

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Summary of Contents for SM-CD800

Page 1: ...English Dealer s Manual ROAD MTB Trekking City Touring Comfort Bike URBAN SPORT E BIKE CHAIN DEVICE SM CD800 DM MACD001 00...

Page 2: ...ENTS CONTENTS 2 IMPORTANT NOTICE 3 TO ENSURE SAFETY 4 LIST OF TOOLS TO BE USED 6 INSTALLATION REMOVAL 7 About compatibility 7 ISCG type 7 Direct mount type 13 E Type 17 MAINTENANCE 22 Replacing the gu...

Page 3: ...tion manuals can be viewed on line on our website http si shimano com Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a dealer...

Page 4: ...tivities There is a risk of being involved in an accident that can result in a serious injury or even death It is strongly recommended that riders wear protective head and body gear and perform thorou...

Page 5: ...the gears and the chain The cuffs of your clothing may get dirty from the chain while riding This product is not warranted against damage resulting from improper use such as jumping while riding or if...

Page 6: ...6 LIST OF TOOLS TO BE USED LIST OF TOOLS TO BE USED The following tools are needed for installation removal adjustment and maintenance purposes Tool 4 mm hexagon wrench...

Page 7: ...rtightening or inadequate securing of the components due to insufficient tightening torque About compatibility The SM CD800 is the chain device designated for use with the following models Classificat...

Page 8: ...N REMOVAL ISCG type 2 Temporarily mount the bracket 1 Insert the bracket between the chainring and frame 2 Temporarily mount the bracket from the gaps in the chainring Bracket mounting bolts temporary...

Page 9: ...excessively as this will increase the looseness of the guide and make position alignment difficult to perform 2 Adjust the vertical position of the guide Set the guide so that the bottom edge of the c...

Page 10: ...3 mm or less NOTE Depending on the frame the two conditions above may not be met If this occurs adjust in the following manner 1 Measure the gap between the adjuster and the guide and confirm the val...

Page 11: ...e 5 Secure the guide Guide mounting bolt 2 3 N m NOTE When tightening the guide mounting bolt the adjuster may rotate along with the bolt In this case hold down the adjuster with your finger while tig...

Page 12: ...he position of the top of the chain with the groove on the inside surface of the guide There are two grooves on the inside surface of the guide Align the upper edge of the chain with the lower groove...

Page 13: ...e turn the crank and make sure that there is no abnormal noise caused by the chain striking the guide Similarly make sure that there is no abnormal noise caused by the chain striking the guide when sh...

Page 14: ...14 INSTALLATION REMOVAL Direct mount type 2 Install the bracket If the width of the rear end is 148 mm install without the spacer Bracket mounting bolt 3 5 N m Spacer Bracket...

Page 15: ...e bolt excessively as this will increase the looseness of the guide and make position alignment difficult to perform 2 Adjust the vertical position of the guide Set the guide so that the bottom edge o...

Page 16: ...ce of the guide outer side is 0 0 5 mm The gap between the guide and adjuster is 3 mm or less B A B A Adjuster Chain 0 0 5 mm Guide Adjuster 3 mm or less NOTE If the two conditions above are not met r...

Page 17: ...hat there is no abnormal noise caused by the chain striking the guide when shifting to the largest sprocket or when the rear suspension is depressed E Type This type is installed on the E type mountin...

Page 18: ...Install the bracket If the width of the rear end is 148 mm install without the spacers 3 5 N m Bracket Bracket mounting bolts Spacers 3 Install the front chainring and chain and then adjust the chain...

Page 19: ...t to loosen the bolt excessively as this will increase the looseness of the guide and make position alignment difficult to perform 2 Adjust the vertical position of the guide Set the guide so that the...

Page 20: ...e surface of the guide outer side is 0 0 5 mm The gap between the guide and adjuster is 3 mm or less B A B A 0 0 5 mm Chain Guide 3 mm or less Adjuster Adjuster NOTE If the two conditions above are no...

Page 21: ...h your finger while tightening the guide mounting bolt After installing the chain device turn the crank and make sure that there is no abnormal noise caused by the chain striking the guide Similarly m...

Page 22: ...MAINTENANCE Replacing the guide The direct mount type is used as an example in this explanation 1 Remove the guide Guide mounting bolt Guide Bracket 2 Remove the adjuster from the guide The adjuster c...

Page 23: ...grease Y 04110000 on the adjuster 2 Install the adjuster in the new guide Adjuster New guide Apply premium grease 4 Install the guide onto the bracket After temporarily mounting adjust the guide posi...

Page 24: ...Please note specifications are subject to change for improvement without notice English May 2018 by SHIMANO INC ITP...

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