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Shimano CLARIS Series, Dealer'S Manual

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Shimano CLARIS Series Dealer'S Manual Download Page 33

MAINTENANCE

Summary of Contents for CLARIS Series

Page 1: ...L001 02 Dealer s Manual ROAD MTB Trekking City Touring Comfort Bike URBAN SPORT E BIKE Shifting lever SORA ST R3000 ST R3030 SL R3000 SL R3030 CLARIS ST R2000 ST R2030 SL R2000 SL R2030 Non Series ST...

Page 2: ...allation of the shifting cable 13 ADJUSTMENT 18 Lever stroke adjustment 18 MAINTENANCE 20 Disassembling the bracket body and lever body 20 Assembling the bracket body and lever body 21 Replacing the b...

Page 3: ...34 Replacing the inner cable 34 Replacement and reassembly of the indicator unit 35 Replacing the cover 38 Shifting lever 39 LIST OF TOOLS TO BE USED 41 INSTALLATION 43 Installation to the handlebar...

Page 4: ...nstruction manuals can be viewed on line on our website http si shimano com Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a...

Page 5: ...rface is wet the tires will skid more easily If the tires skid you may fall off the bicycle therefore to avoid this reduce your speed and apply the brakes early and gently Because of the characteristi...

Page 6: ...l grease is used for the gear shifting cable Do not use premium grease or other types of grease otherwise they may cause deterioration in gear shifting performance If gear shifting adjustments cannot...

Page 7: ...Shifting lever Dual control lever...

Page 8: ...LIST OF TOOLS TO BE USED...

Page 9: ...SED The following tools are needed for installation adjustment and maintenance purposes Tool Tool Tool 2mm hexagon wrench Screwdriver 1 TL CT12 cable cutter 5mm hexagon wrench Plastic mallet Shimano o...

Page 10: ...INSTALLATION...

Page 11: ...back side Gently turn over the ends of the bracket cover with both hands and slowly push them down A Clamp bolt NOTE Forcibly pulling it may cause damage to the bracket cover because of its material p...

Page 12: ...still has some length to spare even when the handlebars are turned all the way to both sides Cable used Inner cable Outer casing 1 6mm 5mm TECH TIPS For information on how to install the brake cable...

Page 13: ...not let dust adhere on the inner cable If the grease on the inner cable is wiped off the application of SIS SP41 grease Y04180000 is recommended Outer cap installation position B C A A Derailleur sid...

Page 14: ...tool to cut the side opposite of the inscription A Outer cap B TL CT12 2 SP41 A B y z After cutting expand the tip of the liner 2 2 or more with TL CT12 or another narrow tool y Removing the outer cap...

Page 15: ...er 2 B A Remove the cable cover using a slotted screwdriver or similar flat tipped tool A Cable cover B Slotted screwdriver 3 Put the inner cable through as shown in illustration NOTE Insert the cable...

Page 16: ...cover TECH TIPS When the inner cable is installed coating may be damaged and become fluffy however it will not affect function 7 B A A A A Temporarily secure the outer casing to the handlebar by usin...

Page 17: ...ADJUSTMENT...

Page 18: ...x y Adjust the lever stroke using a 2mm hexagon wrench x Clockwise The lever stroke becomes smaller y Counterclockwise The lever stroke becomes larger z Lever stroke A 2mm hexagon wrench B Reach adju...

Page 19: ...MAINTENANCE...

Page 20: ...000 z E ring removal direction A E ring CAUTION When you remove the E ring it may pop out wear protective glasses while removing it Check that there is no one and nothing around you before starting th...

Page 21: ...the lever axle from this direction Otherwise it may damage the bracket body A E ring groove B Shimano original E ring removal tool 1 TECH TIPS The correct direction for the lever axle is for the E ri...

Page 22: ...over R for right L for left Always replace the bracket cover with the lever removed from the bicycle as shown in the illustration TECH TIPS Wipe a little rubbing alcohol inside the bracket cover to ma...

Page 23: ...cing the main lever support A A Main lever support 1 B A A B Operate lever B two or more times and then lever A by two gears A Lever A B Lever B 2 z A B Hold the base of lever A and then return only l...

Page 24: ...A A Rotate the main lever support in the direction of the arrow with a slotted screwdriver or an equivalent tool and then remove the stopper A Main lever support 4 A Pull out the main lever support A...

Page 25: ...ve the lever from the handle and then remove the bracket cover 2 A Remove the cable cover A Cable cover 3 A Use a pointed tool to pry out the SL cable guide A SL cable guide 4 A Push in the new SL cab...

Page 26: ...e cable cover 1 A Remove the cable cover from the bracket using a screwdriver and pull the cable out with your hand A Cable cover 2 A Before installing a new cable cover make a slight crease on it and...

Page 27: ...it is recommended that you also replace the cable guide together with the inner cable in order to maintain smooth shifting 2 A B Remove the screw located at the bottom of the bracket and then remove...

Page 28: ...Shifting lever RAPIDFIRE Plus...

Page 29: ...LIST OF TOOLS TO BE USED...

Page 30: ...LIST OF TOOLS TO BE USED LIST OF TOOLS TO BE USED The following tools are needed for installation adjustment and maintenance purposes Tool Tool 4mm hexagon wrench Screwdriver 2 Screwdriver 1 Screwdriv...

Page 31: ...INSTALLATION...

Page 32: ...equate fixing force even at the recommended tightening torque Verify the appropriate torque to apply with the bicycle or frame handlebar manufacturer Install in a position where brake and gear shiftin...

Page 33: ...MAINTENANCE...

Page 34: ...rface treatment OT SP41 OPTISLICK Replacement procedure The illustration is of the rear lever 1 A Operate the release lever to set the chain on the smallest chainring smallest sprocket A Release lever...

Page 35: ...otherwise it may damage the thread on the cap A Wire end hooking cap B Screwdriver Replacement and reassembly of the indicator unit NOTE Disassembly and assembly should only be carried out when remov...

Page 36: ...ever cover remove the 3 indicator fixing screws y Screwdriver 1 z Screwdriver 2 A Indicator fixing screw long B Indicator fixing screw short C Main lever cover D Cover fixing screw TECH TIPS Depending...

Page 37: ...inring smallest sprocket A Release lever Specifications Release lever operation count 2 speed 1 or more times 3 speed 2 or more times 6 speed 5 or more times 7 speed 6 or more times 8 speed 7 or more...

Page 38: ...ng screw long Tightening torque 0 3 0 6 N m Indicator fixing screw short Tightening torque 0 2 0 4 N m Cover fixing screw Tightening torque 0 1 0 3 N m 5 Check that it is operating correctly If it doe...

Page 39: ...Shifting lever...

Page 40: ...LIST OF TOOLS TO BE USED...

Page 41: ...41 LIST OF TOOLS TO BE USED LIST OF TOOLS TO BE USED The following tools are needed for installation adjustment and maintenance purposes Tool Tool 2mm hexagon wrench Screwdriver 2 4mm hexagon wrench...

Page 42: ...INSTALLATION...

Page 43: ...exagon wrench Tightening torque 6 8 N m A Installation of the brake cable Cable used Inner cable SLR outer casing 1 6 mm 5 mm Use a cable which still has some length to spare even when the handlebars...

Page 44: ...ADJUSTMENT...

Page 45: ...Lever stroke adjustment ADJUSTMENT Lever stroke adjustment y z y z Adjust the lever stroke using a 2mm hexagon wrench y Clockwise The lever stroke becomes smaller z Counterclockwise The lever stroke b...

Page 46: ...MAINTENANCE...

Page 47: ...inner cable MAINTENANCE Replacing the inner cable 1 Set lever B to the smallest gear sprocket Remove the wire end hooking cap and install a new inner cable A Inner cable B Wire end hooking cap C Screw...

Page 48: ...Please note specifications are subject to change for improvement without notice English Feb 2017 by Shimano Inc ITP...

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