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Shimano Steps EW-EN100, Dealer'S Manual

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Shimano Steps EW-EN100 Dealer'S Manual Download Page 15

15

Installation/removal

 Electric wires 

TECH TIPS

 

•

If there is limited space to insert the tool, you can use the TL-EW300 as indicated 
in the figure to disconnect the electric wire.

 

`

Connecting the electric wire (EW-SD50)

Connect the electric wire to the E-TUBE port.

1. 

Set the plug of the electric wire to the TL-EW02.

If there is an alignment tab on the plug of the electric wire, set it aligned with the groove 
on the SHIMANO original tool.

Without alignment tab on plug

With alignment tab on plug

Summary of Contents for EW-EN100

Page 1: ...Trekking City Touring Comfort Bike URBAN SPORT E BIKE Cycle Computer and Switch Unit Parts English SC EM800 SC E8000 SC E7000 SC E6100 SC E5000 SC E5003 EW EN100 SW EM800 L SW E8000 L SW E7000 SW E601...

Page 2: ...le computer 19 Junction A 23 Installing the switch unit 25 MTB type switch unit 25 2 switch 3 switch type switch unit 28 Wiring around the cockpit clamp band type cycle computer 31 Example Routing the...

Page 3: ...48 Drive unit setting backup function 48 Maintenance alert 48 Maintenance 49 Replacing the clamp band 49 Gear shifting adjustment with the electronic gear shifting unit Adjust 50 Notation method for...

Page 4: ...dcopy of the User s Manual Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a dealer The Bluetooth word mark and logos are regi...

Page 5: ...t leave the cycle computer in an extremely high temperature surrounding environment such as in a closed vehicle on a hot day or near a heater If a battery is incorporated that can result in an explosi...

Page 6: ...do not deliberately place them into water Do not clean the bicycle with a high pressure washer If water gets into any of the components operating problems or corrosion may result Handle the component...

Page 7: ...rtphone or tablet allows you to use the smartphone tablet version of E TUBE PROJECT to perform a range of tasks such as customizing individual components or the system or updating firmware E TUBE PROJ...

Page 8: ...ess communication method Problems and errors warnings and remedies Switch Unit User s Manual This is the assist switch and shifting switch user s manual It describes switch unit handling and operation...

Page 9: ...lite charging port SHIMANO STEPS cycle computer and switch unit parts dealer s manual this manual It contains the following content Installation and maintenance of the SHIMANO STEPS special cycle comp...

Page 10: ...List of tools to be used The following tools are needed for installation removal adjustment and maintenance purposes Tool TL EW02 TL EW300 Cross head screwdriver 2 2 mm hexagon wrench 2 5 mm hexagon...

Page 11: ...wiring and the brake outer casing brake hose together EW CL300 S for shift outer casing EW CL300 M for brake outer casing and brake hose Y70H98040 Cord cover Supporting protecting the electric wire e...

Page 12: ...onversion adapter A conversion adapter EW AD305 is required to connect the EW SD50 to a component with an E TUBE port for the EW SD300 Electric wire EW SD300 Electric wire EW SD50 Conversion adapter E...

Page 13: ...the TL EW300 If there is an alignment tab on the plug of the electric wire check the shape of the E TUBE port you are trying to connect to and set it aligned with the alignment tab Without alignment t...

Page 14: ...nto place E TUBE port Plug Removing the electric wire EW SD300 1 Remove the electric wire 1 Insert the TL EW300 into the groove on the plug part of the electric wire 2 Disconnect the electric wire fro...

Page 15: ...to disconnect the electric wire Connecting the electric wire EW SD50 Connect the electric wire to the E TUBE port 1 Set the plug of the electric wire to the TL EW02 If there is an alignment tab on th...

Page 16: ...wire EW SD50 1 Remove the electric wire 1 Insert the TL EW02 into the groove on the plug of the electric wire 2 Disconnect the electric wire from the E TUBE port As shown in the figure use part A of t...

Page 17: ...atible handlebar diameters are indicated below Clamp band type 35 0 31 8 Switch unit integrated type 22 2 TECH TIPS A clamp band type cycle computer may be able to be installed to a 25 4 handlebar usi...

Page 18: ...ll it near the handle grip to enable easy operations of the switch part Clamp band Clamp band Clamp band type cycle computer Switch unit integrated type cycle computer Handlebar right side Handlebar l...

Page 19: ...used to secure the cycle computer to the handlebar and the cycle computer itself are separate parts Installing the bracket and cycle computer 1 Check the diameter of the handlebar to determine whether...

Page 20: ...them along to the center of the handlebar Handlebar Adapter 3 Temporarily install the bracket 1 Push the clamp area open then install the bracket to the center of the handlebar 2 Temporarily install...

Page 21: ...t necessary 1 Stand the cycle computer and bracket up on the stem as though you are turning the cycle computer around 2 Insert the square nut into the bracket 3 Tighten the mounting bolts Square nut M...

Page 22: ...le of the cycle computer 1 Loosen the angle adjustment screw 2 After adjusting the angle of the cycle computer to make it easier to see while riding tighten the angle adjustment screw Angle adjustment...

Page 23: ...uter from the bracket Slide the cycle computer to the front while pushing the bracket lever down to remove it Lever Junction A For models EW EN100 The junction A that can be used with SHIMANO STEPS fu...

Page 24: ...ICE As shown in the figure install junction A so that it does not reach the side of the frame Otherwise it could be damaged if the bicycle tips over and it is pinched between the frame and curb 1 Dete...

Page 25: ...Dummy plug NOTICE Be sure to connect either an electric wire or a dummy plug to the E TUBE ports This secures junction A to the brake hose brake outer casing Installing the switch unit Install the ass...

Page 26: ...bar make sure the electric wire is tucked into the groove of the handlebar so the switch unit can slide over it Switch unit Handlebar 3 Secure the switch unit 1 Adjust the installation location and an...

Page 27: ...ble cap 2 Connect the electric wire to the switch unit Cable cap Electric wire NOTICE If the electric wire is connected to the switch unit without passing it through the cable cap the plug part of the...

Page 28: ...d of the electric wire to draw the excess length of wire into the handlebar Guide 2 switch 3 switch type switch unit For models SW EM800 L SW E7000 SW E6010 SW E6000 The 2 switch 3 switch type switch...

Page 29: ...es Only for models without a permanently affixed electric wire E TUBE port Electric wire sold separately 2 Slide the cord bands over the electric wire Adjust the number of cord bands according to the...

Page 30: ...ds and switch unit along from the edge of the handlebar Make sure the electric wire of the switch unit is facing downward 4 Confirm the location of the clamp screw and secure the switch unit to the ha...

Page 31: ...SW E6000 SW E6010 SW EM800 L SW E7000 SW E6010 Clamp screw cover 1 5 N m SW E6000 1 5 N m Clamp screw 1 5 N m Clamp screw 1 5 N m Wiring around the cockpit clamp band type cycle computer For models S...

Page 32: ...E TUBE ports on the cycle computer However it is recommended to connect as shown in the figure Cycle computer Left switch Left switch Right switch Right switch To drive unit MTB type switch unit To dr...

Page 33: ...rmine the locations of the cord bands then secure the electric wire in place along the handlebar so that there is no slack Switch unit Cord band SM EWE1 EW SD50 type EW CB300 EW SD300 type 2 Connect t...

Page 34: ...of the cord bands then secure the electric wire in place along the handlebar so that there is no slack Switch unit Cord band SM EWE1 EW SD50 type EW CB300 EW SD300 type 2 Bind the electric wires and t...

Page 35: ...cycle computer and drive unit To drive unit Brake hose or brake outer casing Cord clip Y70H98040 EW SD50 type EW CL300 EW SD300 type 3 Connect the electric wire to the E TUBE port of the cycle comput...

Page 36: ...it NOTICE Be sure to attach dummy plugs to any unused E TUBE ports TECH TIPS Configurations without a switch unit are possible depending on the cycle computer 1 Wire around the cockpit Connect the cyc...

Page 37: ...the handlebar Handlebar Cord band Cycle computer SM EWE1 EW SD50 type EW CB300 EW SD300 type Wiring around the cockpit bracket installation type cycle computer For models SC E6100 As an example this s...

Page 38: ...t and right ports to each switch unit and the center port to the cycle computer as shown in the figure Cycle computer Right switch Left switch To drive unit 2 Prepare to wire to the drive unit Refer t...

Page 39: ...ine the locations of the cord bands then secure the electric wire in place along the handlebar so that there is no slack Switch unit Cord band SM EWE1 EW SD50 type EW CB300 EW SD300 type 2 Connect the...

Page 40: ...ions of the cord bands then secure the electric wire in place along the handlebar so that there is no slack Switch unit Cord band SM EWE1 EW SD50 type EW CB300 EW SD300 type 2 Bind the electric wires...

Page 41: ...o drive unit Y70H98040 EW SD50 type EW CL300 EW SD300 type 3 Connect the electric wire to the E TUBE port on the bracket Wrap any slack around the portion of the handlebar between the cycle computer a...

Page 42: ...the drive unit Refer to the SHIMANO STEPS Dealer s Manual Example Routing the electric wire Use cord bands and a cord clip to organize the wiring around the cockpit 1 Secure the switch unit s electric...

Page 43: ...ectric wire to the E TUBE port of junction A If necessary secure the electric wire connecting the switch unit and EW EN100 to either the brake hose or brake outer casing using a cord clip Cord clip Br...

Page 44: ...JECT and the cycle computer or all STEPS components the STEPS logo or E TUBE is displayed on the screen of the cycle computer The PC linkage device is needed to connect SHIMANO STEPS to a PC Junction...

Page 45: ...ter Refer to the figure when connecting SM PCE1 SM PCE02 Connect to drive unit Connect to switch unit Connect to switch unit Switch unit integrated type cycle computer Refer to the figure when connect...

Page 46: ...mponents Bracket installation type cycle computer Refer to the figure when connecting SM PCE02 SM PCE1 Connect to drive unit Connect to switch unit With free port Connect to switch unit SM PCE1 SM PCE...

Page 47: ...cation with devices Connection with all SHIMANO STEPS components Junction A SM PCE1 SM PCE02 Connect to drive unit With free port SM PCE1 SM PCE02 Connect to switch unit SM JC40 SM JC41 Connect to dri...

Page 48: ...ct the wire to the EW SD50 TECH TIPS Refer to the SHIMANO STEPS dealer s manual for information on the E TUBE ports of the drive unit Drive unit setting backup function To check the drive unit setting...

Page 49: ...pe cycle computer 1 Remove the case fixing bolt Case fixing bolt Clamp band type cycle computer Washer Case fixing bolt Washer Switch unit integrated type cycle computer 2 Replace the clamp band Remov...

Page 50: ...in place so that the rear wheel can be spun freely TECH TIPS The adjustment range varies for rear derailleur 16 to 16 and internal geared hub motor unit 4 to 4 This section uses screens from a rear de...

Page 51: ...unit integrated type cycle computer TECH TIPS Operations indicated with F may be performed with A instead Checking the setting value First check whether the Adjust setting value is 0 Refer to the use...

Page 52: ...type cycle computer example SC E6100 Switch unit integrated type cycle computer example SC E5000 2 select OK F Switch unit integrated type A The adjusted value is set and the screen returns to the bas...

Page 53: ...ticeable change 1 Change the adjustment value another step in the same direction positive or negative as the change that was just made 2 Return to the basic screen and once again shift gears to check...

Page 54: ...le computer example SC E7000 Bracket installation type cycle computer example SC E6100 Switch unit integrated type cycle computer example SC E5000 5 Finally ride the bicycle and try shifting gears to...

Page 55: ...ting gears to check that the abnormal noise or unusual feel has been resolved Gear shifting adjustment when using junction A Switch the junction A to the adjustment setting mode and adjust gear shifti...

Page 56: ...nit first to confirm whether adjustment is required before adjusting Under normal conditions performing unnecessary adjustment may worsen gear shifting performance Improper adjustment may cause gear e...

Page 57: ...djustment setting mode LED2 LED1 Button NOTICE If you keep pressing the button after LED1 lights up red LED1 will flash red and RD Protection Reset will start Press the button again to switch back to...

Page 58: ...erform gear shifting and confirm that the adjustment has changed If fine adjustment is required repeat the procedure from the start Time settings Some cycle computers do not have a function for displa...

Page 59: ...shooting Troubleshooting The cycle computer and junction A have an error indication Refer to the user s manual If the error persists contact a distributor Other troubleshooting is included in the user...

Page 60: ...Please note specifications are subject to change for improvement without notice English Oct 2020 by SHIMANO INC ITP...

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