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Shibuya R1511, Operator'S Instruction Manual, Page: 3 / 32

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Shibuya R1511 Operator'S Instruction Manual Download Page 3

 

2

OBJECT OF THIS MANUAL AND ITS OUTLINE 

 

The object of this manual is to provide the detailed necessary information, in order to operate the machine in proper way. This 
manual includes the following information. 
 

1. SAFETY 

Be sure to read this chapter before starting operation. In this chapter, the meanings of symbol marks for safety, and the safety 
precautions that must be obeyed to are explained. 

 

2. GENERAL DESCRIPTION & SPECIFICATIONS 

In this chapter, the purpose of this machine, name of the parts, specifications, and contents of standard accessories such as Tool-Kit 
are explained. 

 

3. UNPACKING AND ASSEMBLY 

In this chapter, how to assemble the machines after unpacked is explained. 

 
4. GROUNDING INSTRUCTION 

In this chapter, how to make a proper grounding and choice of proper plugs are explained. 

 

5. RESIDUAL CURRENT DEVICE 

In this chapter, the recommendation for a use of residual current device of optional item is explained.

 

 
6. FEATURES OF THIS MACHINE 

In this chapter, this machine’s unique features are explained. 

 

7. HOW TO OPERATE THIS MACHINE 

In this chapter, how to operate the machine and how to quit the operation are explained. 

 

8. OPTIONAL ITEMS 

 
9. MAINTENANCE 

In this chapter, how to make a proper maintenance of the machine and how to adjust the machine are explained. 

 

10. CLEANING 

In this chapter, cautions at cleaning are explained. 

 

11. DAILY INSPECTION 

In this chapter, what should be inspected before starting the operation is explained. 

 

12. TROUBLESHOOTING 

In this chapter, what countermeasures you should take are explained for any troubles you may encounter. 

 

13. SCHEMATIC DRAWINGS WITH SPARE PARTS LISTS 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for R1511

Page 1: ... WARNING Be sure to read and understand this manual thoroughly before starting operation Save this manual carefully for future reference SHIBUYA COMPANY LTD 5 86 MOKUZAIKO KITA HATSUKAICHI HIROSHIMA 738 0021 JAPAN TEL 81 829 34 4510 Distributed by For Parts and Service Call Toll Free 1 866 688 1032 Tel 816 246 5515 www diteq com U S Revision Date Aug 2012 AC110 120V U US ...

Page 2: ... is thoroughly inspected and tested before leaving the factory Should any trouble develop return the complete machine prepaid to your nearest Shibuya authorized dealer If inspection shows the trouble is caused by defective workmanship or material all repairs will be made without charge and the machine will be returned This warranty does not apply where 1 Repairs or attempted repairs have been made...

Page 3: ...ON In this chapter how to make a proper grounding and choice of proper plugs are explained 5 RESIDUAL CURRENT DEVICE In this chapter the recommendation for a use of residual current device of optional item is explained 6 FEATURES OF THIS MACHINE In this chapter this machine s unique features are explained 7 HOW TO OPERATE THIS MACHINE In this chapter how to operate the machine and how to quit the ...

Page 4: ... ATTACH CORE BIT 9 7 3 CHOOSE PROPER REVOLUTION SPEED 9 7 4 HOW TO SHIFT THE GEAR 9 7 5 PREPARATION FOR WATER SUPPLY 9 7 6 PRECAUTION BEFORE OPERATION 10 7 7 OPERATING PROCEDURE 10 12 8 0 OPTIONAL ITEMS 12 9 0 MAINTENANCE 13 9 1 ADJUSTMENT OF CARRIAGE BLOCK 13 9 2 REPLACEMENT OF CONSUMPTION PARTS 13 9 3 REPLACEMENT OF ROLLERS INSIDE CARRIAGE BLOCK 13 14 9 4 REPLACEMENT OF SLIDING PLATE INSIDE CARR...

Page 5: ... as well as potential hazards associated with the machine 2 During the operation the Core Bit rotates with very high speed Do not wear loose clothing dangling objects rings and jewelry to eliminate the risk in which the operator gets caught in the moving parts such as the Core Bit Keep your face away from the air inlet outlet of the motor Long hair must be tied up 3 Always wear protective clothing...

Page 6: ...s for people and property below the coring area For example fencing around the particular area down floor making the place KEEP OFF etc 17 Never yank the cord to disconnect it from the socket Keep the cord away from heat oil and sharp edges 18 Plug is essential for safety Never connect directly to distribution board without using a plug for fixed installation 19 This machine must not be used for d...

Page 7: ...oving parts improper mounting broken parts and any other conditions that may affect operation If abnormal noise or vibration occurs turn off the machine immediately and have the problem corrected before further use Do not use a damaged machine as it is Tag damaged machine DO NOT USE until repaired 7 Maintain tools carefully Keep handles dry clean and fee from oil and grease Keep cutting edges shar...

Page 8: ...on Speed Selector 1 Circuit Protector 2 Carriage Block 3 Feed Handle 4 Grease Inlet 5 Anchor Hole 6 Leveling Bolt 7 Base 8 Motor 9 Gear Change Knob For TS 162 10 Water Cock 11 Core Bit Not included 12 Stopper Knob 13 Column 14 Swivel Ring GENERAL DESCRIPTION SPECIFICATIONS 2 2 SPECIFICATIONS Drill Stand Model TS 132 TS 162 TS 132 AB52 TS 162 AB52 Overall Height mm 803 1003 Base Size mm 146 x 205 1...

Page 9: ...kage 6 Check for any damage 7 Loosen the Stopper Knob by rotating it anticlockwise 8 Attach Feed Handle to the Carriage Block 9 Insert the Carriage Block with Drill Motor to the Column 10 Do not remove the cap on the spindle thread until Core Bit is attached The cap is for the protection of spindle thread Item Size Qty Double End Spanner 13 x 17mm 1 Single End Spanner 32mm 1 Allen Key 4mm 1 Allen ...

Page 10: ...ing one of these devices FEATURE OF THIS MACHINE 6 0 FEATURE OF THIS MACHINE 1 Circuit Protector Switch This machine is equipped with a Circuit Protector to reduce the risk of damage of the Drill Motor The Circuit Protector trips when the Drill Motor is overloaded Too much feeding pressure will cause the Circuit Protector to trip frequently And frequent trip may lead to damage on the Drill Motor T...

Page 11: ...ten the nut securely and firmly by using a Spanner HOW TO OPERATE THIS MACHINE 7 2 ATTACH CORE BIT 1 Confirm the machine is installed on the drilling surface securely DANGER Install the machine on the drilling surface firmly otherwise the machine may be moved during the operation and a lateral pressure will be applied on the sidewall of Core Bit that may results in the risk of injury or damage of ...

Page 12: ...ition 3 When the gear is shifted completely the Knob is pushed in automatically 7 5 PREPARATION FOR WATER SUPPLY 1 Attach a hose from tap or water tank to the Water Cock of the Drill Motor 2 Ensure that the hose is not entangled in the Core Bit If any problem rotate the Swivel Ring and adjust the direction 3 Ensure that the hose is connected firmly 4 Ensure that the hose has an enough length for t...

Page 13: ...rheating 6 Never use this machine without the Portable Residual Current Device PRCD which is installed in an electric cable 3 Other Precaution 1 Confirm that the following portions are securely installed 1 Base Plate and Floor Wall 2 Column and Carriage Block 3Carriage Block and Motor Unit 2 Confirm that the Core Bit is attached properly When it is miss aligned or loose attach it again properly 3 ...

Page 14: ...he Switch Circuit Protector and start drilling feeding the Carriage Block by hand Fig 2 4 Drill slowly to the depth at least 5mm Then continue drilling with stable feeding rate Fig 3 5 When you reach the desired depth or penetrate the object turn the Feed Handle backwards to pull out the Core Bit Fig 4 6 Turn off the Switch Circuit Protector and stop supplying water Fig 5 Fig 1 Fig 2 Fig 3 Fig 4 F...

Page 15: ...eam has a hole for M5 Bolts and Nuts Using the holes the Bolts and Nuts can be attached to allow for the increased height of the Vacuum Pad Hex Socket Bolts M5x25 and Hex Nuts M5 are available as optional items to adjust the increased height of our Vacuum Pad 1 Insert Hex Socket Bolt M5x25 into the hole and fasten it by U Nut M5 Hex Socket Bolt M5x25 Hex Nut M5 4 Deep Hole Drilling When drilling d...

Page 16: ... by rotating the Feed Handle either It may results in the damage of the machine 6 Angle Hole Drilling Swivel Base Version only The Column can be swiveled up to 45 degree backwards taking the following procedure 1 Loosen Hex Bolt C and remove it 2 Loosen Hex Bolt A and B a little 3 Adjust the column to desired angle referring to the Indicator Label 3 Tighten Hex Bolt A and B A B C OPTIONAL ITEMS 8 ...

Page 17: ...laced by authorized dealers TS 132 TS 162 Carriage Block Roller F Roller Shaft F Roller Shaft R Sliding Plate 9 3 REPLACEMENT OF ROLLERS INSIDE CARRIAGE BLOCK If the Carriage Block still have a play and it does not move smoothly even after the adjustment Rollers inside the Carriage Block have to be replaced Please refer to 11 0 DAILY INSPECTION for a proper period of the replacement of Rollers Pro...

Page 18: ... Brush with holding the spring by your finger 4 If the Carbon Brush is worn remaining length becomes less than 5mm replace it with new one 5 Insert a Carbon Brush into the Brush Holder with the Lead Wire s side up 6 Release the spring to the center of the Carbon Brush 7 Connect the Fasten Terminal of the Lead Wire to the Brush Holder 8 Fix the Brush Cover with the screw Pay attention not to pinch ...

Page 19: ...such as Carbon Brushes and Oil Seal are made Use Shibuya s genuine grease Optional item The equivalent grease is MOBILUX EP1 Lithium type No 1 Grade How to inject the grease is explained as follows 1 Unscrew a Hex Socket Plug of Grease Inlet with Allen Key 5mm Optional Item 2 Inject approx 2cc of the grease from the inlet Grease Inlet 3 Tighten the Hex Socket Plug to cover the inlet 2 Lubrication ...

Page 20: ...ater 3 Wipe each portion of Drill Stand with a damp cloth 4 Wash away the concrete slurry stuck to the Leveling Bolts on Base 5 Wipe other portion with dry cloth DAILY INSPECTION 11 0 DAILY INSPECTION Inspect the following portions before you start using the machine Parts to be Inspected How to inspect Condition Remedy Remarks Name Plate Caution Plate Visual Inspection Can not read Peel Off Replac...

Page 21: ...ing Replace with new ones Ref Page 15 11 1 OTHER INSPECTION Inspect the remaining length of the Carbon Brushes every 100 hours operation For the procedure for the inspection refer to 9 5 REPLACEMENT OF CARBON BRUSHES WARNING Always disconnect machines from power supply before starting any maintenance cleaning and inspection ...

Page 22: ...ch 2 Unplug the Machine from a power source 3 Check the drained water The Machine is cutting rebar if iron powder is shown in the drained water Resume the operation and take care not to push the Core Bit too hard Segments are worn out Replace the Core Bit with new one Diamonds on segments are invisible Segments are glazed Drill bricks or grind the Segments with abrasives so that the Diamonds can a...

Page 23: ...22 SCHEMATIC DRAWINGS WITH SPARE PARTS LISTS ...

Page 24: ...EAD WIRE 1 150294 16 PARALLEL KEY 042141 1 N A 58 SWITCH BOX R1511 1 151134 17 HEX SOCKET PLUG 1 005386 59 CORD ASSY R10 R15 R17 115V 1 150951 18 GEAR CASE 1 042142 60 SCREW PANHEAD B TIGHT 2 151135 19 BALL BEARING 2 150574 61 STRAIN RELIEF R1511 R1521 1 150125 20 NO 4 GEAR 1 151430 62 INSULATION TUBE 042174 1 042174 21 SNAP RING C 1 150307 63 CONDENSER 1 150293 22 BALL BEARING 1 150252 64 CLOSED ...

Page 25: ...24 SCHEMATIC DRAWINGS WITH SPARE PARTS LISTS ...

Page 26: ...TICKER 1 150772 60 SPRING WASHER 4 150838 19 PLATE 1 150773 61 HEX SOCKET BOLT 4 150840 20 SCREW COUNTERSUNK 2 150774 62 TAIL COVER R1511 R1521 1 150106 21 STRIPPER BOLT 1 150545 63 SCREW PANHEAD M5x20 TAPPING 4 150602 22 COIL SPRING 1 150233 64 BRUSH HOLDER 2 150065 23 KNOB 1 150775 65 SCREW TRUSS PC 2 150066 24 PARARREL PIN 1 150702 66 CARBON BRUSH 120V 2 151668 25 O RING 1 150636 67 BRUSH COVER...

Page 27: ...L KEY 042134 1 N A 19 GRIP HANDLE RESIN 1 150137 7 SLIDING PLATE TS 132 TS 162 TS 252 2 150127 20 HEX SOCKET BOLT FLANGED 2 151063 8 HEX SOCKET SCREW 2 150757 22 HEX SCOCKET SCREW 2 150656 9 CARRIAGE BODY 042118 1 N A 23 HELISERT 1 151362 10 11 ROLLER AND DU BUSHING 8 151625 26 STOPPER KNOB TS132 162 252 402 403 1 150138 27 HEX SOCKET BOLT 1 150139 12 ROLLER SHAFT F TS132 162 252 402 353 4 150130 ...

Page 28: ...SE HANDLE FOR TS 132 162 252 1 150046 2 QUICK PIN FEED HANDLE RETAINER COMPLETE 1 150142 3 Q R HANDLE AL w o RETAINER USE 150046 1 N A 4 GRIP BALL DIA 45 2 150599 5 THREADED BOLT USE 150046 2 042116 6 SCREW USE 150046 1 N A 7 SPRING USE 150142 1 N A 8 PIN USE 150142 1 N A 9 HANDLE BODY AL USE 150046 1 N A 10 HANDLE ROD AL USE 150046 1 N A ...

Page 29: ...AM TS132 162 2 150519 4 INNER CORE 042106 1 N A 15 HEX BOSS 2 F 2 150511 5 TOP PLATE 042107 1 N A 16 LEVELING BOLT R TS132 162 252AB 2 150145 6 COLUMN OUTER50 t1 6 042271 1 N A 17 HEX BOSS 2 R 2 150512 7 RIVET AL 042108 2 N A 18 BASE CASTING FIXED TS132 162 1 150844 10 LEVELING BOLT F TS132162 252AB 2 150144 19 SCALE SEAL 000520 1 N A 11 WING NUT M10 AB42 AB52 4 150516 20 HEX SOCKET BOLT W SW 0423...

Page 30: ... 19 HEX BOSS 2 F 2 150511 8 PIPE BOSS 005164 1 N A 20 ANGLE SCALE 006478 1 N A 9 HEX BOLT 042650 1 N A 21 LEVELING BOLT R TS132 162 252AB 2 150145 10 SPRING WASHER 042098 1 N A 22 HEX BOSS 2 R 2 150512 11 WASHER 042826 4 N A 23 BASE CASTING ONLY TS 132 162 252 1 150749 12 PLATE 50 TS132 162 252AB 1 151337 25 RACK GEAR 004670 1 N A 13 HEX BOLT 2 150515 26 SCALE SEAL 000520 1 N A 14 LEVELING BOLT F ...

Page 31: ...2 252AB 2 150144 11 WING NUT M10 4 150516 13 PLAIN WASHER 1 150518 12 U NUT LOCKNUT 2 150517 21 HEX NUT 2 150620 13 PLAIN WASHER 2 150518 22 SPRING WASHER 1 150754 14 BEAM TS132 162 2 150519 23 COLUMN EXTENSION TS132 162 KIT 1 150753 15 HEX BOSS 2 F 2 150511 24 THREADED ROD 1 150755 16 LEVELING BOLT R TS132 162 252AB 2 150145 17 HEX BOSS 2 R 2 150512 25 COLUMN EXTENSION ASSY 044125 N A 18 BASE CAS...

Page 32: ...37 28 COLUMN W RACK FOR AB52 043476 1 N A 13 HEX BOLT 2 150515 14 LEVELING BOLT F 2 150144 17 PLAIN WASHER 1 150518 15 WING NUT 4 150516 29 HEX NUT 2 150620 16 U NUT LOCKNUT 2 150517 30 SPRING WASHER 1 150754 17 PLAIN WASHER 2 150518 31 COLUMN EXTENSION 1 150753 18 BEAM TS132 162 2 150519 32 THREADED ROD 1 150755 19 HEX BOSS 2 F 2 150511 33 COLUMN EXTENSION ASSY 044125 N A 20 ANGLE SCALE 006478 1 ...

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