Sharp SV2414, Maintenance Manual

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PRECISION MACHINE TOOLS
Ver 1 Maintenance Manual
2
Chapter 1 Routine Maintenance
1-1 Routine Maintenance Checklist 4
1-2 Routine Maintenance Instruction Diagram 6
1-3 Cautions for Machine Maintenance 11
Chapter 2 The Spindle Unit
2-1 Cautions for High Speed Processing 15
2-2 Tool Shank and Broach Bolts 16
2 - 3 Sp i n d l e W a r m - u p 1 8
2-4 Spindle Pre-Operation Check 20
2-5 Spindle Alarm Handling 21
Chapter 3 The Air Compressor Unit
3-1 Air Compressor System Layout 23
3-2 Air Compressor Unit Usage Instruction 25
3-3 Air Compressor Troubleshooting 26
Chapter 4 The Lubrication Unit
4-1 Centralized Lubrication System Diagram 28
4-2 Spindle Bearing Lubrication 30
4 - 3 G u i d e w a y s a n d B a l l S c r e w L u b r i c a t i o n 3 0
4-4 Lubrication of the Cam Box of Tool Magazine 34
4-5 Cylinder Lubrication 35
4-6 Lubrication Location 35
Chapter 5 The Spindle Oil Cooling Unit
5-1 Oil Cooling Pipeline Diagram 38
5-2 The Spindle Oil Cooling Unit 39
Chapter 6 The Electrical Unit
6-1 The Electrical Unit 47
Chapter 7 Appendix
7-1 Oil Selection 51
7-2 Calibration of Spindle Tool Change Location 52
7-3 Determination of the Z-axis Mechanical Reference Point 54
7 - 4 P r o g r a m a n d S e r v o A l a r m s D e s c r i p t i o n 5 7
7-5 List of the Machine Components 112
7-5-1 Spindle 112
7-5-2 Magazine 113
7-5-3 Spindle head 125
7-5-4 Column 126