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Sharp SJ-48H-S, Service Manual, Page: 14 / 28

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Sharp SJ-48H-S Service Manual Download Page 14

14

SJ-48H-S
SJ-51H-S
SJ-55H-S

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS

CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING.

1. R-CONTROL COV. ASSEMBLY

(1) Sticking of sealer

Lamp socket

Lamp

Warning label

R-temp. control knob

R-Cbox cover

Defrost timer

D timer lead ass'y

R-air guider A

RA-insulation

Damper
thermostat

A-sealer thermo. cap

Dial sealer

C-box base

Thermo. cap sealer

R-air guider B

A-sealer air guid. B

A-sealer
RC-box

A-sealer
RC-duct

A-sealer air guid. C

A-sealer air guid. D

A-sealer air guid. D

R-air guider A

A-sealer
thermo. cap

Dial
sealer

Start

Finish

datum
(all round)

RA-insulation

R-air guider A

R-air guider A

A

A

SEC. AA

Insert RA-insulation

R-air guider A

A-sealer air guid. C

Start

A-sealer
air guid. B

Overlap

R-air guider B

R-air guider B

A-sealer
air guid. D

Summary of Contents for SJ-48H-S

Page 1: ...o those specified should be used SHARP CORPORATION DESTINATION E I MODELS REFRIGERATOR FREEZER SJ 48H S SJ 51H S SJ 55H S Refrigerant HFC 134a Refer to HFC 134a COOLING UNIT Service Manual for handling this refrigerant TABLE OF CONTENTS page ENERGY LABEL 2 INSTALLATION 2 SPECIFICATIONS 3 THE FICHE 4 DESIGNATION OF VARIOUS PARTS 5 LIST OF ELECTRICAL PARTS 6 WIRING DIAGRAM 7 FUNCTIONS 9 MODIFICATION...

Page 2: ... 5 C and 43 C of ambient temperature and also not be left under 10 C for long days To be used this refrigerator within the range of the rated voltage 10 6cm 6cm 9cm Usage of the ENERGY LABEL When displaying this refrigerator in the shop window attach the ENERGY LABEL to it in the following procedure ENERGY LABEL DATA This label is in Operation manual ENERGY LABEL BASE of each language Refrigerator...

Page 3: ...stem Start Automatic Finish Automatic Temperature control Automatic Adjustable No frost freezer Yes Interior lamp 1 Caster 4 Evaporating pan 1 Refrigerator Refrigerator shelf S 1 1 Compartment Refrigerator shelf L 1 1 2 Glass shelf 1 Fruit and Vegetable case 1 Egg pocket 1 Egg holder 2 Bottle pocket 2 Free pocket 1 2 Chilled case 1 Freezer Freezer shelf L 1 Compartment Freezer shelf S 1 Ice cube m...

Page 4: ... volume of fresh frozen food storage compartment SJ 48H Category 7 Refrigerator Freezer E T T T 41 dB A re 1 pw 41 dB A re 1 pw 41 dB A re 1 pw 864 kWh year 304 L 139 L 4 STAR No frost 7 h 8 kg 24h Net storage volume of fresh food storage compartment SJ 51H Category 7 Refrigerator Freezer E 864 kWh year 334 L 139 L 4 STAR 7 h 8 kg 24h SJ 55H Category 7 Refrigerator Freezer E 934 kWh year 382 L 139...

Page 5: ...able leg ass y 17 Fan switch 18 Fan light switch 19 Freezer pocket F door pocket HS 20 Magnetic door seal Door packing 21 Egg holder Egg tray 22 Egg pocket Egg pocket HS 23 Free pocket Utility pocket HS SJ 48H 1 SJ 51H 1 SJ 55H 2 24 Bottle pocket Bottle pocket HS 1 2 3 4 5 6 7 8 10 11 12 13 14 16 17 18 19 20 21 22 23 24 9 20 15 Figure D 2 Constructions Figure D 1 External Description Upper hinge c...

Page 6: ...Damper thermostat MM1 6129 Open Close 0 5 4 C Defrost timer TMDF904FD2 220 240V Integration type 50Hz Cycle time 10 8 hours 50Hz Delay time 4 3 min 50Hz Lamp socket 250V 1A E 12 Hard plastic body type Lamp 240V 10W E 12 SJ 51H SJ 55H Compressor GL 99BH 220 240V 50Hz Cooling capacity 210kcal h 50Hz Main Aux coil 8 5 15 0Ω at 20 C Starting relay PTH490D35AS 14Ω 20 140N320 T Protector 4TM308NFBYY Ope...

Page 7: ...k THERMO FUSE OVERLOAD RELAY DEFROST HEATER STARTING RELAY P W INTERIOR LIGHT FAN MOTOR S B G Y O DOOR SWITCH DEFROST THERMOSTAT Bk C M A N 3PIN PLUG CORD B COMPRESSOR L FM TM Br RUNNING CAPACITOR CONNECTED IN TERMINAL BOX CONNECTOR G Br O Y R P B Bk S B G Y W GRAY BROWN live ORANGE YELLOW RED PINK BLUE neutral BLACK SKY BLUE GREEN YELLOW earth WHITE L N Figure W 1 Wiring Diagram ...

Page 8: ... LR 09 1V 3 Push close 4 Push open O Terminal box Source plug Running capacitor G Y Overload relay Terminal cover Starting relay Compressor CE 2 Br CE 5 B CE 2 G 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 1 2 1 2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 FM 3 1 4 1 L 3 2 4 1 TM C M A 1 L E N G P B Br R Bk W W Y O B S B R Bk G Y S B P Br G Br O Y R P B Bk S B G Y W GRAY BROWN live ...

Page 9: ...rol knob is set at the position MAX the temperature tends to be lower than the following values and if set at near the position MIN temperature tends to be higher If the refrigerator is operated for a long time with the freezer temperature control sets the MAX position foods stored in the refrigerator compartment may also freeze When refrigerator temperature control sets to the CHILLED ZONE some f...

Page 10: ... the operation time 4 min 20sec 50Hz defrosted water is drained outside the refrigerator Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops Defrost thermostat contact becomes ON when it s cooled And the timer motor starts running Figure F 3 Figure F 3 Figure F 4 Figure F 5 Figure F 6 TM COMP Defrost thermostat ON Compressor running Timer motor...

Page 11: ...essor is in operation If you are asked about this please explain that the hot pipe serve to prevent the dew generation Figure F 7 4 INSPECTION OF INITIAL STARTING Hot pipe 1 Inspection of cooling unit 1 Set the temperature control knob to MAX and check that the compressor starts to operate 2 Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the f...

Page 12: ...the door packing 16 Attach the parts G and H 17 Fit the cap in the evaporating pan cover into the notch on the right 18 Reattach the evaporating pan cover and upper hinge cover 19 After the above steps have been completed check that each door functions correctly and that the interior lamp lights up and goes off when the door is opened and closed No drawing is provided Tools required Cross head and...

Page 13: ...13 SJ 48H S SJ 51H S SJ 55H S 1 14 16 15 2 3 5 5 5 8 6 8 6 9 9 10 11 12 4 5 1 18 1 1 2 5 1 0mm 1 0 1 0mm 10 17 18 7 11 3mm B D E C A F G H ...

Page 14: ...guider A RA insulation Damper thermostat A sealer thermo cap Dial sealer C box base Thermo cap sealer R air guider B A sealer air guid B A sealer RC box A sealer RC duct A sealer air guid C A sealer air guid D A sealer air guid D R air guider A A sealer thermo cap Dial sealer Start Finish datum all round RA insulation R air guider A R air guider A A A SEC AA Insert RA insulation R air guider A A s...

Page 15: ... mm NOTE Minimum bending radius is R5 There should be no gas leak by reforming of sensor tube Start A sealer RC duct Overlap B B Overlap C box base A sealer RC box Start datum A sealer RC duct datum A sealer RC box SEC BB C box base A sealer air guid C The back of C box base Damper thermostat C box base R air guider B Screw Fix with claw A sealer air guid D Paper tape 40 x 100 mm R air guider A Be...

Page 16: ...5 Fixing of R Cbox cover Lamp socket Lamp R Cbox cover Connect D timer lead ass y Screw SKY BLUE Insert Pin No 6 BROWN Insert Pin No 7 Defrost timer 6 7 R Cboxcover Claws 2 places Claws 2 places Set R temp control knob 2 1 mm 4 1 mm LAMP RATING 240V 10W Stick Lamp label ...

Page 17: ...lamp E V cover sealer C E V cover sealer B Lead E V cover ass y F thermostat E V cover sealer E E V cover L band C Defrost thermo ass y L band C Fan motor 2 E V COVER ASSEMBLY E V cover E V cover sealer A E V cover sealer B Overlap 10mm min E V cover sealer E E V cover A Front View E V cover Along this edge View from A direction Fix E V cover sealer E along the edge of E V cover ...

Page 18: ...motor cushion B D D Motor cushion See DD Motor cushion Motor cushion Fan motor cushion A Fan motor cushion B Fan motor Check claw is surely fixed to the hole of Fan motor cushion E V cover Propeller fan More than 3mm Shaft 1 1mm Slit of each Fan clamp and Propeller fan should not be at same position Set Fan clamp to Propeller fan and insert it to the shaft of Fan motor Fan clamp Slit ...

Page 19: ...se ass y 8 White lead of Fuse ass y 9 No connect E V cover E V cover sealer C 130 mm Set surely edges of these two ribs Color RED Color BROWN Under 5mm 10mm over Standard line E V cover F thermostat Lead E V cover ass y Through between ribs Inside of ribs B C A L band C Defrost thermo ass y L band C Fuse ass y Alminum tape B Lead wire WHITE Fuse ass y Alminum tape Detail A Bend this pin Detail B C...

Page 20: ...ction pipe Charge pipe L Charge pipe L Capillary tube Dryer Hot pipe S P connector Sub condenser Sub condenser Evaporator Hot pipe L Side condenser Hot pipe DP condenser Hot pipe R Side condenser Evaporator Suction pipe Sub condenser Compressor Capillary tube Dryer Mark Refrigerant flow Mark Brazing portion ...

Page 21: ...ipe L Capillary tube Dryer Hot pipe S P connector Sub condenser Connector pipe Sub condenser Back condenser Evaporator Hot pipe L Side condenser Hot pipe DP condenser Hot pipe R Side condenser Evaporator Suction pipe Sub condenser Compressor Capillary tube Connector pipe Dryer Back condenser Mark Refrigerant flow Mark Brazing portion ...

Page 22: ...5 DHNG A282CBM0 Center Hinge R Ass y 1 1 1 AH 2 16 GCOV A141CBFA E V Cover 1 1 1 AV 2 17 LCRA A010CBE0 Fan Clamp 1 1 1 AD 2 19 LHLD A389CBF0 Motor Cushion 2 2 2 AF 2 20 NFANPA011CBF0 Propeller Fan 100 1 1 1 AD 2 21 PSEL B128CBE0 E V Cover Sealer A 1 1 1 AD 2 22 PSEL B129CBE0 E V Cover Sealer B 1 1 1 AD 2 23 PSEL A415CBE0 E V Cover Sealer C 1 1 1 AC 2 24 PCOVPA164CBFA Terminal Cover 1 1 1 AE 2 26 P...

Page 23: ...0 R Door Stopper R 1 1 1 AF 3 15 2 NBRGPA022CBFA Nylon Bearing 3S 1 1 1 AC 3 15 3 LSTPPA084CBFA RD Stopper Spring R 1 1 1 AD 3 15 4 PCAP A055CBFA Bearing Cap 1 1 1 AB 3 16 GLIN A146CBFA R Door Liner 1 BE 3 16 GLIN A147CBEA R Door Liner 1 BA 3 16 GLIN A148CBEA R Door Liner 1 AX 3 17 FPACGA205CBK0 R Door Packing 1 BB 3 17 FPACGA206CBK0 R Door Packing 1 BA 3 17 FPACGA207CBK0 R Door Packing 1 AZ 3 20 ...

Page 24: ... L 2 2 2 BC 6 21 PCOVPA165CBE0 Terminal Cover 1 1 1 AF 6 25 PPIP A066CBE0 Connector Pipe 1 1 AG MISCELLANEOUS 90 1 TINS A333CBR0 Operation Manual R 1 1 1 AG 90 2 TLAB A092CBR0 Lamp Label 1 1 1 AD 90 3 SPAKCH396YDE0 Packing Case 51H 1 BF 90 3 SPAKCH399YDE0 Packing Case 55H 1 BH 90 3 SPAKCH401YDE0 Packing Case 48H 1 BF 90 5 TLAB A635CBE0 Case Label S 4 4 4 AD 90 6 CPADBA501YDK0 Bottom Pad Ass y 1 1 ...

Page 25: ...5H S 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H SJ 48H S SJ 51H S SJ 55H S DOOR PARTS 3 9 3 6 3 10 3 5 3 5 2 5 3 5 2 5 5 5 4 5 1 3 20 3 15 3 16 3 15 2 3 15 1 3 17 3 12 3 10 3 14 3 20 3 5 1 3 5 3 3 15 3 3 15 4 3 25 ...

Page 26: ...5 19 2 75 2 72 2 73 2 39 2 42 2 40 1 3 1 19 1 7 1 8 2 71 1 4 2 41 2 26 90 2 2 31 2 74 2 57 2 56 2 55 5 12 5 15 5 16 5 14 6 9 6 2 4 17 1 11 1 2 6 4 6 13 6 3 1 9 2 80 2 82 2 24 6 18 6 5 4 9 2 78 1 10 2 15 2 36 2 37 2 76 2 66 2 67 2 81 2 4 5 13 5 26 1 21 2 27 2 38 4 3 4 14 2 84 2 84 2 83 1 15 5 24 5 25 5 21 5 20 2 49 4 1 2 21 2 22 2 16 2 28 2 2 2 62 1 1 2 23 2 70 2 20 2 17 1 20 2 65 2 64 1 6 2 19 2 6...

Page 27: ...27 SJ 48H S SJ 51H S SJ 55H S Destination I Only for U K BF E with FUSED CS Plug Type PLUG TYPE Section of Power Supply Cord ...

Page 28: ...28 SJ 48H S SJ 51H S SJ 55H S 96 SHARP CORP 0U0 25E Printed in Japan ...

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