Sharp R-642BKE Service Manual Download Page 7 | Manualshive

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SCHEMATIC DIAGRAM

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Summary of Contents for R-642BKE

Page 1: ...TER 13 SAFTY CHEC S AND TESTS AFTER CHAPTER 14 Parts List MICROWAVE OVEN SERVICE MANUAL MODEL CONTENTS SHARP CORPORATION This document has been published to be used for after sales service only The contents are subject to change without notice In interests of user safety the oven should be restored to its original condition and only parts identical to those specified should be used R642 WAVE POWER...

Page 2: ...or closing 3 seal and sealing surfaces arcing wear and other damage 4 damage to or loosening of hinges and latches 5 evidence of dropping or abuse C Before turning on microwave power for any service test or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections D Any defective or misadjus...

Page 3: ...AM 4 1 CIRCUIT DESCRIPTION 4 2 SERVICE INFORMATION 5 1 TOOLS AND MEASURING INSTRUMENTS 5 1 MICROWAVE LEAKAGE TEST 5 2 MEASUREMENT OF MICROWAVE POWER OUTPUT 5 3 TROUBLE SHOOTING PROCEDURES 5 4 COMMON BREAKDOWN AND MEANS OF REPAIRING 5 8 IMPORTANTTHINGSTODOPRIORTOCRITICALPARTSERVICING 5 9 SAFETY CHECKS AND TESTS AFTER SERVING 5 10 EXPLODED VIEW 6 1 REPLACEMENT PARTS LIST 6 1 ...

Page 4: ...latch hole and the interlock switches area Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free from danger in ordinary use extreme care should be taken during repair MICROWAVE RADIATION Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating device if it is improperly used or conn...

Page 5: ...gth among the molecule and changed to microscopic microwave heating Microwave heating not only concerned the nature of the matter itself but also closely connected with the electric field strength and frequency When the frequency is low the molecule swaying rate and the acute degree of the mutual friction among the molecule is low and would produce much heat When the frequency is too high as the s...

Page 6: ... and flat surface at least 10 cm 4 inches from the wall 7 Place the microwave oven as far away as possible from TV RADIO COMPUTER etc to prevent interference BEFORE YOU BEGIN READ THE FOLLOWING INSTRUCTIONS COMPLETELY EARTHING INSTRUCTIONS This microwave oven is designed to be used in a fully earthed condition It is imperative therefore to make sure it is properly earthed before servicing WARNING ...

Page 7: ...SCHEMATIC DIAGRAM ...

Page 8: ...ir is also directed into the oven to exhaust the vapor in the oven through the upper plate Timer starts rotating 3 2 volts AC is generated from the filament winding of the high voltage transformer This 3 2 volts is applied to the magnetron to heat the magnetron filament through two noise preventing choke coils A high voltage of approximately 2100 volts AC is generated in the secondary of the high ...

Page 9: ...microwave leakage Check for microwave leakage after every servicing The power density of the microwave radiation leakage emitted by the microwave oven should not exceed 5 mW cm2 Always start measuring of an unknown field to assure safety for operating personnel from radiation leakage NECESSARY MEASURING INSTRUMENTS TESTER VOLTS DC AC Ohmmeter Microwave survey meter Holaday HI 1710 A Narda 8100 820...

Page 10: ...an 1 inch sec 2 5 cm sec along the shaded area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is between the handle and the probe When testing near a corner of the door keep the probe perpendicular to the surface making sure the probe horizontally along the oven surface this may possibly cause p...

Page 11: ...d on the center of the turntable which is in the lowest position and the microwave power switched on The time T for the temperature of the water to rise by a value T of 10 2 K is measured where T is the time in seconds and T is the temperature rise The initial and final water temperatures are selected so that the maximum difference between the final water temperature and the ambient temperature is...

Page 12: ...nce Measure the insulating resistance with a multi meter or a mega ohmmeter The value should not less than 2 mega ohm Otherwise part examination should be taken at once Such as checking whether the motor the thermal cutout the transformer or the capacitor are electricity leaking 2 Examination of the resistance value of the microwave oven Close the door set the time the oven is at operating conditi...

Page 13: ...citor pole and the cabinet FIG 5 6 should be checked If the resistance value between the capacitor pole and the cabinet is the capacitor is normal Then check the earth of the magnetron s two filament to see whether they are short circuited FIG 5 7 If they are short circuited and the filament strikes the shell of the magnetron it indicates the magnetron has broken and should be replaced by a new sa...

Page 14: ...st the upper screw Loosen out the screw push the door close to the oven to hook the door hook with the plastic parts then tighten the screw again If the leakage is larger at the right below then adjust the lower screw Loosen the screw push the door close to the oven to hook the door hook with the switch holder tightly then tighten the screw again and open and close the door repeatedly to check whe...

Page 15: ...l cutout is playing its protective role and you should check whether the fan is working in normal Turn off the oven pull out the power plug take down the outer case discharge the capacitor then turn the fan with hand to see whether it is moving flexibly If not it indicates that the oil bearing of the fan motor has run off the oil and should take down the fan combination to repair the motor Loosen ...

Page 16: ... Turntable Motor Wire leads removed Measure the resistance Ohm meter scale R 1000 Normal Approx 3 2kΩ Abnormal or Several Ω NOTE z A MICROWAVE LEAKGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON z MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION z WHEN REMOVING THE WIRE LEADS FROM THE PARTS BE SURE TO GRASP THE CONNECTOR NOT THE WIRES 5 8 ...

Page 17: ...2 Insert the plug securely 3 Change the weave 5 The oven can heat within 2 3 minutes but can not heat from the fourth minutes 1 The winding of the fan motor in open circuited 2 The fan falls off 3 The plug of the fan motor falls off 4 The turntable shaft is griped with the motor bearing 5 The cooling vent blocked 1 Change the fan motor 2 Change the fan 3 Insert the plug 4 Overhauling them 5 Repair...

Page 18: ...eck the electrical continuity 2 2 Make sure the power cord is pulled out and the high voltage capacitor is discharged before the electrical continuity check 2 3 Set the ohmmeter to Low Resistance range and connect both leads alligator clips to the switch terminals 2 4 Open the door and notice the meter reading The primary or secondary interlock switch should show an infinite resistance when the do...

Page 19: ...1 3 Check the following items before turning the oven ON 1 Proper door closing seal choke surfaces and hinges 2 No outer case damage 3 Proper interlock and monitor operations Insulation Resistance Test If the low voltage power supply has been repaired use a 500 V Mega ohmmeter to measure the resistance between the primary Line and Neutral of the power plug and operator accessible metal parts The r...

Page 20: ...ECO MEMBRAN R 642 ...

Page 21: ... Screw Ф4 12 Screw Ф3 10 1 1 2 1 A01 3 28 A00 Z24 B 01 Cover Wave Guide Cavity Assembly Case Out Base Plate 1 1 1 B 03 BRKT Hinge U E 01 Magnetron E 06 E 05 E 07 E 11 E 10 E 13 H V Diode H V Capacitor H V Transformer Filter Noise Fuse Lamp 1 1 1 1 1 1 1 L01 L 07 Board Latch ASS Y H V Fuse Lever Switch 2 1 1 1 ASS Y DOOR ASS Y C PANEL C 00 D 00 1 1 W 04 Guide Wind 1 1 E 28 Power Cord ASS Y 1 E 16 1...

Page 22: ...00500903 LATCH 1 C17L D03 252010000388 SPRING LATCH 1 D03 252010000388 SPRING LATCH 1 D04 251502401215 ASS Y BRKT HINGE T 1 C17L SPCC T 1 5 D05 262200400004 BARRIER SCREEN I 1 C17L PET D06 262100402835 BARRIER SCREEN O 1 D07 261300141000 PANEL DOOR 1 M20L White D08 251300600081 GASKET DOOR 1 C17L PP T30 Black D16 261301806801 HOLDER HANDLE 1 C17L PV Black D54 261356102800 COVER HANDLE 1 C17L PV Wh...

Page 23: ...804612 HARNESS MAIN 1 EG820C PM0E H1 T01 251200300001 MOTOR TRAY 1 TYJ50 8A7 220 240V T02 252200100008 COUPLER 1 C23L PPS T03 262200200024 RING ROTATING ASS Y 1 M20L SPS T03 262200200024 RING ROTATING ASS Y 1 M20L SPS T04 262100500004 TRAY 1 C17L diameterΦ255 W01 261300800501 GUIDE FAN 1 M20L FR W02 261300900102 FAN 1 C17L FR W03 251200600161 MOTOR FAN 1 MDT 10CEF 220 240V W04 261557500101 GUIDE W...

Page 24: ...1500201000 ASS Y DOOR FRAME 1 C17L SPCC T 0 5 D02 261300500903 LATCH 1 C17L D03 252010000388 SPRING LATCH 1 D03 252010000388 SPRING LATCH 1 D04 251502401215 ASS Y BRKT HINGE T 1 C17L SPCC T 1 5 D05 262200400004 BARRIER SCREEN I 1 C17L PET D06 262100402835 BARRIER SCREEN O 1 D07 261300141002 PANEL DOOR 1 M20L Silver l k D08 251300600081 GASKET DOOR 1 C17L PP T30 Black D16 261301806801 HOLDER HANDLE...

Page 25: ...04612 HARNESS MAIN 1 EG820C PM0E H1 T01 251200300001 MOTOR TRAY 1 TYJ50 8A7 220 240V T02 252200100008 COUPLER 1 C23L PPS T03 262200200024 RING ROTATING ASS Y 1 M20L SPS T04 262100500004 TRAY 1 C17L diameterΦ255 T04 262100500004 TRAY 1 C17L diameterΦ255 W01 261300800501 GUIDE FAN 1 M20L FR W02 261300900102 FAN 1 C17L FR W03 251200600161 MOTOR FAN 1 MDT 10CEF 220 240V W04 261557500101 GUIDE WIND 1 M...

Page 26: ...R FRAME 1 C17L SPCC T 0 5 D02 261300500903 LATCH 1 C17L D03 252010000388 SPRING LATCH 1 D04 251502401215 ASS Y BRKT HINGE T 1 C17L SPCC T 1 5 D05 262200400004 BARRIER SCREEN I 1 C17L PET D06 262100402835 BARRIER SCREEN O 1 D07 261300141001 PANEL DOOR 1 M20L Black D08 251300600081 GASKET DOOR 1 C17L PP T30 Black D16 261301806801 HOLDER HANDLE 1 C17L PV Black D54 261356102803 COVER HANDLE 1 C20L PV ...

Page 27: ...TCH MONITOR 1 16A 250V L05 261202804612 HARNESS MAIN 1 EG820C PM0E H1 T01 251200300001 MOTOR TRAY 1 TYJ50 8A7 220 240V T02 252200100008 COUPLER 1 C23L PPS T03 262200200024 RING ROTATING ASS Y 1 M20L SPS T04 262100500004 TRAY 1 C17L diameterΦ255 W01 261300800501 GUIDE FAN 1 M20L FR W02 261300900102 FAN 1 C17L FR W03 251200600161 MOTOR FAN 1 MDT 10CEF 220 240V W04 261557500101 GUIDE WIND 1 M20L SGCC...

Page 28: ...1 SGCC T 0 5 D01 261500201000 ASS Y DOOR FRAME 1 C17L SPCC T 0 5 D02 261300500903 LATCH 1 C17L D03 252010000388 SPRING LATCH 1 D04 251502401215 ASS Y BRKT HINGE T 1 C17L SPCC T 1 5 D05 262200400004 BARRIER SCREEN I 1 C17L PET D06 262100402835 BARRIER SCREEN O 1 D07 261300141000 PANEL DOOR 1 M20L White D08 251300600081 GASKET DOOR 1 C17L PP T30 Black D16 261301806801 HOLDER HANDLE 1 C17L PV Black D...

Page 29: ...1600180 MICROSWITCH INTERLOCK 2 16A 250V L04 261201600170 MICROSWITCH MONITOR 1 16A 250V L05 261202804612 HARNESS MAIN 1 EG820C PM0E H1 T01 251200300001 MOTOR TRAY 1 TYJ50 8A7 220 240V T02 252200100008 COUPLER 1 C23L PPS T03 262200200024 RING ROTATING ASS Y 1 M20L SPS T04 262100500004 TRAY 1 C17L diameterΦ255 W01 261300800501 GUIDE FAN 1 M20L FR W02 261300900102 FAN 1 C17L FR W03 251200600161 MOTO...

Page 30: ... 5 D01 261500201000 ASS Y DOOR FRAME 1 C17L SPCC T 0 5 D02 261300500903 LATCH 1 C17L D03 252010000388 SPRING LATCH 1 D03 252010000388 SPRING LATCH 1 D04 251502401215 ASS Y BRKT HINGE T 1 C17L SPCC T 1 5 D05 262200400004 BARRIER SCREEN I 1 C17L PET D06 262100402835 BARRIER SCREEN O 1 D07 261300141002 PANEL DOOR 1 M20L Silver l k D08 251300600081 GASKET DOOR 1 C17L PP T30 Black D16 261301806801 HOLD...

Page 31: ...ICROSWITCH MONITOR 1 16A 250V L05 261202804612 HARNESS MAIN 1 EG820C PM0E H1 T01 251200300001 MOTOR TRAY 1 TYJ50 8A7 220 240V T02 252200100008 COUPLER 1 C23L PPS T03 262200200024 RING ROTATING ASS Y 1 M20L SPS T04 262100500004 TRAY 1 C17L diameterΦ255 T04 262100500004 TRAY 1 C17L diameterΦ255 W01 261300800501 GUIDE FAN 1 M20L FR W02 261300900102 FAN 1 C17L FR W03 251200600161 MOTOR FAN 1 MDT 10CEF...

Page 32: ... 0 5 D01 261500201000 ASS Y DOOR FRAME 1 C17L SPCC T 0 5 D02 261300500903 LATCH 1 C17L D03 252010000388 SPRING LATCH 1 D03 252010000388 SPRING LATCH 1 D04 251502401215 ASS Y BRKT HINGE T 1 C17L SPCC T 1 5 D05 262200400004 BARRIER SCREEN I 1 C17L PET D06 262100402835 BARRIER SCREEN O 1 D07 261300141001 PANEL DOOR 1 M20L Black l k D08 251300600081 GASKET DOOR 1 C17L PP T30 Black D16 261301806801 HOL...

Page 33: ...CROSWITCH MONITOR 1 16A 250V L05 261202804612 HARNESS MAIN 1 EG820C PM0E H1 T01 251200300001 MOTOR TRAY 1 TYJ50 8A7 220 240V T02 252200100008 COUPLER 1 C23L PPS T03 262200200024 RING ROTATING ASS Y 1 M20L SPS T04 262100500004 TRAY 1 C17L diameterΦ255 T04 262100500004 TRAY 1 C17L diameterΦ255 W01 261300800501 GUIDE FAN 1 M20L FR W02 261300900102 FAN 1 C17L FR W03 251200600161 MOTOR FAN 1 MDT 10CEF ...

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