Sharp R-501CK, Service Manual

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R-501CK
R-501CW
COOLING FAN MOTOR REMOVAL
REMOVAL
1. Disconnect the power supply cord and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the wire leads from the fan motor.
5. Remove the two (2) screws holding the fan motor to the
oven cavity back plate.
6. Remove the fan blade from the fan motor shaft according
to the following procedure.
7. Hold the edge of the rotor of the fan motor by using a pair
of groove joint pliers.
CAUTION:
*
Make sure that no metal pieces enter the gap between
the rotor and the stator of the fan motor because the
rotor is easily shaven by pliers and metal pieces may
be produced.
* Do not touch the pliers to the coil of the fan motor
because the coil may be cut or damaged.
* Do not disfigure the bracket by touching with the
pliers.
8. Remove the fan blade from the shaft of the fan motor by
pulling and rotating the fan blade with your hand.
9. Now, the fan blade and the fan motor will be free.
CAUTION:
*
Do not reuse the removed fan blade because the
hole (for shaft) may be larger than normal.
INSTALLATION
1. Install the fan blade to the fan motor shaft according to
the following procedure.
2. Hold the center of the bracket which supports the shaft
of the fan motor on the flat table.
3. Apply the screw lock tight into the hole (for shaft) of the
fan blade.
4. Install the fan blade to the shaft of fan motor by pushing
the fan blade with a small, light weight, ball peen hammer
or rubber mallet.
CAUTION:
*
Do not hit the fan blade hard when installing because
the bracket may be damaged.
* Make sure that the fan blade rotates smoothly after
installation.
* Make sure that the axis of the shaft is not slanted.
5. Install the fan motor to the the oven cavity back plate with
the two (2) screws.
6. Connect the wire leads to the fan motor, referring to the
pictorial diagram.
Side View Rear View
1. Disconnect the power supply cord and remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect wire leads from the switches.
5. Remove two (2) screws holding latch hook to oven flange.
6. Remove latch hook assembly from oven flange.
7. Push outward on the two (2) retaining tabs holding switch
in place.
8. Switch is now free.
At this time switch lever will be free, do not lose it.
Reinstallation
1. Re-install each switch in its place. The secondary
interlock/monitor switches are in the lower position and
the door sensing switch is in the upper position.
2. Re-connect wire leads to each switch.
Refer to pictorial diagram.
3. Secure latch hook (with two (2) mounting screws) to
oven flange.
4. Make sure that the monitor switch is operating properly
and check continuity of the monitor circuit. Refer to
chapter "Test Procedure" and Adjustment procedure.
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
If the door sensing switch, secondary interlock switch and
monitor switch do not operate properly due to a
misadjustment, the following adjustment should be made.
4. Loosen the two (2) screws holding latch hook to the oven
cavity front flange.
5. With door closed, adjust latch hook by moving it back and
Gap
Rotor
Bracket
Stator
Groove joint pliers
Coil
Shaft
Axis
Stator
Rotor
These are the positions
that should be pinched
with pliers
Shaft
Table
Center of
bracket