Sharp R-310FK Service Manual Download Page 31

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R -310FK
R-310FW

Figure S-2. Power Unit Circuit

–

A 1

C 3

C 5

C 4

C 6

C 8

C 1

C 7

C 2

A 2

SH-A

COM

GND

D1
S1NB10

GND

INT

BUZZER

MICRO

DOOR
SENSING
SWITCH

OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR

CN-C
9PIN LEAD WIRE
HARNESS

OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR

MICRO

DOOR
SENSING
SWITCH

CN-A

RY1

RY2

(J1)

VRS1

SP1

C1 1000

/25v

10G471K

SH-B

C 9

Summary of Contents for R-310FK

Page 1: ...ING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY INSIDE FRONT COVER BEFORE SERVICING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 1 MICROWAVE MEASUREMENT PROCEDURE 2 FOREWORD AND WARNING 3 PRODUCT SPECIFICATIONS 4 GENERAL INFORMATION 4 OPERATION 6 TROUBLESHOOTING GUIDE 9 TEST PROCEDURE 10 TOUCH CONTROL PANEL 18 COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE 22 PICTORIAL DI...

Page 2: ... and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwa...

Page 3: ...capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Recon...

Page 4: ...ter initially at 20 5 C 68 F in the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 ...

Page 5: ... is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing Service personnel Do not contact the following parts while the appliance is energized High Voltag...

Page 6: ...ER CLOCK pad STOP CLEAR pad START pad Oven Cavity Light Yes Safety Standard UL Listed FCC Authorized DHHS Rules CFR Title 21 Chapter 1 Subchapter J SPECIFICATION GENERAL INFORMATION GROUNDING INSTRUCTIONS This oven is equipped with a three prong grounding plug It must be plugged into a wall receptacle that is properly installed and grounded in accordance with the National Electrical Code and local...

Page 7: ...e door is securely closed 3 Removable turntable support 4 Removable turntable The turntable will rotate clockwise or counterclockwise 5 Oven lamp It will light when oven is operating or door is opened NOTE Some one touch cooking features such as MINUTE PLUS are dis abled after three minutes when the oven is not in use These features are automatically enabled when the door is opened and closed or t...

Page 8: ... circuits to the turntable motor the cooling fan motor and the high voltage components are de energized the oven lamp remains on and the digital read out displays the time still remaining in the cook cycle when the door was opened 7 The monitor switch electrically monitors the operation of the secondary interlock switch and primary interlock relay and is mechanically associated with the door so th...

Page 9: ...TCH RECTIFIER MAGNETRON SECONDARY INTERLOCK SWITCH TTM OL FM MONITOR FUSE 20A A1 A2 N O COM COM N O DOOR SENSING SWITCH RY 1 RY 2 CONTROL UNIT PRIMARY INTERLOCK RELAY THERMAL CUT OUT OVEN THERMAL CUT OUT MG SH B SH A GRN OVEN LAMP TURN TABLE MOTOR FAN MOTOR POWER TRANSFORMER MONITOR SWITCH RECTIFIER SECONDARY INTERLOCK SWITCH TTM OL FM N O N O DOOR SENSING SWITCH SH B SH A RY 1 RY 2 CONTROL UNIT P...

Page 10: ... INTERLOCK RELAY RY2 RELAY RY1 SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH FOR PROPER OP ERATION REFER TO CHAPTER TEST PRO CEDURE NOTE MONITOR FUSE AND MONITOR SWITCH ARE REPLACED AS AN ASSEMBLY TURNTABLE MOTOR The turntable motor rotates the turntable located on the bottom of the oven cavity so that the foods on the turntable cook evenly during cooking The turntable may turn in either direction...

Page 11: ...S BA021WRK0 as an assembly IMPORTANT Whenever troubleshooting is performed with the power supply cord disconnected It may in some cases be necessary to connect the power supply cord after the outer case has been removed in this event 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the prima...

Page 12: ...rating but little or no heat is produced in oven load Food incompletely cooked or not cooked at all at end of cook cycle Oven goes into a cook cycle but extremely uneven heating is pro duced in oven load food Oven does not cook properly when programmed for Cooking Power P 50 mode Operates properly on Cooking Power P HI HIGH mode Oven goes into COMPU DEFROST but food is not defrosted well OFF CONDI...

Page 13: ...E OBSERVED Power output of the magnetron can be measured by performing a water temperature rise test This test should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following components or wiring silicon rectifier high voltage capacitor and power transformer This test will require a 16 ounce 453cc measuring cup and an accurate mercury thermometer or th...

Page 14: ...cavity especially the cooling fan and air guide 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions MAGNETRON THERMAL CUT OUT TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high volta...

Page 15: ...ary interlock switch 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions PRIMARY INTERLOCK SYSTEM TEST DOOR SENSING SWITCH 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capac...

Page 16: ...ICs etc Therefore unlike conventional microwave ovens proper maintenance cannot be performed with only a voltmeter and ohmmeter In this service manual the touch control panel assembly is divided into two units Control Unit and Key Unit and also the Control Unit is divided into two units CPU Unit and Power Unit and troubleshooting by unit replacement is described according to the symptoms indicated...

Page 17: ... block it open 3 Discharge high voltage capacitor 4 Reconnect all leads removed from components during testing 5 Re install the outer case cabinet 6 Reconnect the power supply cord after the outer case is installed 7 Run the oven and check all functions TEST PROCEDURES PROCEDURE LETTER COMPONENT TEST J KEY UNIT TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and ...

Page 18: ... control unit with an A C voltmeter The meter should indicate 120 volts if not check oven circuit RY1 and RY2 Relay Test These relays are operated by D C voltage Check voltage at the relay coil with a D C voltmeter during the microwave cooking operation DC voltage indicated Defective relay DC voltage not indicated Check diode which is connected to the relay coil If diode is good control unit is de...

Page 19: ... 2 Follow the troubleshooting guide given below if indicator does not light up after above check and repairs are finished 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by ...

Page 20: ...e LSI through P41 P43 P44 P45 and AN0 to perform the function that was re quested Control Unit Control unit consists of LSI reset circuit indicator circuit power source circuit relay circuit buzzer circuit synchro nizing signal circuit and back light circuit 1 Reset Circuit This circuit generates a signal which resets the LSI to the initial state when power is supplied 2 Indicator Circuit This cir...

Page 21: ... similar to P45 When either G10 line on key matrix is touched a corresponding signal will be input into P43 24 INT0 IN Signal synchronized with commercial power source frequency This is the basic timing for time processing of LSI 25 P41 IN Signal similar to P45 When either G9 line on key matrix is touched a corresponding signal will be input into P41 26 P40 IN Connected to GND through the pull dow...

Page 22: ... and P45 terminal while one of G2 line keys on key matrix is touched 40 P20 OUT Key strobe signal Signal applied to touch key section A pulse signal is input to AN0 P41 P43 P44 and P45 terminal while one of G1 line keys on key matrix is touched 41 48 P17 P10 OUT Terminal not used 49 50 P07 P06 OUT Terminal not used 51 72 SEG21 SEG0 OUT Segment data signal Connected to LCD The relation between sign...

Page 23: ...ol panel then it is possible to check and repair the controls of the touch control panel it is also possible to check the sensor related controls of the touch control panel by using the dummy resistor s 3 Servicing Tools Tools required to service the touch control panel assembly 1 Soldering iron 30W It is recommended to use a soldering iron with a grounding terminal 2 Oscilloscope Single beam freq...

Page 24: ...ge rectifier assembly 2 Hot parts Oven lamp Magnetron High voltage transformer WARNING FOR WIRING 1 Disconnect the power supply cord 2 Visually check the door and cavity face plate for damage dents cracks signs of arcing etc Carry out any remedial work that is necessary before operating the oven Do not operate the oven if any of the following conditions exist 1 Door does not close firmly 2 Door hi...

Page 25: ...ASE 2 DISCHARGE THE HIGH VOLTAGE CA PACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR REMOVAL 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the high voltage wire of the power transformer from the high voltage capacitor 5 Disconnect the high voltage...

Page 26: ... oven flange 7 Slide the control panel assembly upward and remove it 8 Now individual components can be removed NOTE 1 Beforeattachinganewkeyunit wipeoff remaining adhesive on the control panel frame surfaces completely with a soft cloth soaked in alcohol 2 When attaching the key unit to the control panel frame adjust the upper edge and right edge of the key unit to the correct position of control...

Page 27: ...n blade strongly when installed because the bracket may be disfigured Make sure that the fan blade rotates smooth after installation Make sure that the axis of the shaft is not slanted 6 Catch three holes of fan duct on three tabs of the waveguide flange 7 Install the fan duct assembly to the oven cavity with the one 1 screw 8 Insert the snap of the main wire harness to the hole of the fan duct an...

Page 28: ...the choke cover by inserting a putty knife as shown Figure C 4 5 Release choke cover from door panel 6 Now choke cover is free NOTE When carrying out any repair to the door do not bend or warp the slit choke tabs on the door panel assembly to prevent microwave leakage 7 Release two 2 pins of door panel from two 2 holes of upper and lower oven hinges by lifting up 8 Now door panel with door frame i...

Page 29: ...ht or light tight Therefore occasional appearance of moisture light or sensing of gentle warm air movement around oven door is not abnormal and do not of themselves indicate a leakage of microwave energy from oven cavity Sealer film Backing film Adhesive tape Figure C 5 Door Replacement SEALER FILM Installation 1 Put the adhesive tape on the backing film of the sealer film as shown in Fig C 6 2 Te...

Page 30: ...al with N mark on the power supply cord GRY RED RED RED WHT YLW WHT BLK BLK BLK YLW YLW RED GRN RED GRN GRN WHT GRY BLK BLK WHT BLK BLK BLK THERMAL CUT OUT MG FAN MOTOR THERMAL CUT OUT OVEN MONITOR FUSE HOLDER BLK BLK BLK BLK GRY WHT WHT 2 1 WHT WHT WHT GRY YLW RED GRN RY2 RY1 SP1 IC1 SH A SH B PRIMARY INTERLOCK RELAY To oven cavity front flange CN A CN G CN C CN C CN A T1 1 2 N O N O CONTROL UNIT...

Page 31: ... C 4 C 6 C 8 C 1 C 7 C 2 A 2 NO SH A COM COM GND D1 S1NB10 T1 AC AC GND INT VR BUZZER MICRO NC NC DOOR SENSING SWITCH OVEN LAMP TURNTABLE MOTOR FAN MOTOR CN C 9PIN LEAD WIRE HARNESS OVEN LAMP TURNTABLE MOTOR FAN MOTOR MICRO DOOR SENSING SWITCH CN A RY1 RY2 a b c d 1 3 4 7 J1 VRS1 SP1 C1 1000µ 25v 10G471K SH B NO C 9 ...

Page 32: ... 15k R9 4 7k R8 4 7k R7 4 7k R10 15k R12 4 7k R41 15k R90 15k J17 4 7k J16 47k J15 4 7k J13 4 7k J11 4 7k VC J10 12k 1 25 64 41 1 24 25 40 65 80 J14 J12 Q1 2SA1037AK GND IC1 Q30 DTA143EKA Q20 DTA143EKA Q22 DTA123JKA D40 MA152WA Q21 DTD143EKA Q10 DTA143EKA Q2 2SA1037AK LD1 LD2 LD3 LD4 R4 560 1 2w VR INT BUZZER OVEN LAMP TURNTABLE MOTOR FAN MOTOR NC MICRO NOTE IF NOT SPECIFIED 1 10W 5 DOOR SENSING S...

Page 33: ...0FW Figure S 4 Printed Wiring Board of Power Unit 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H 1 1 2 1 1 3 7 4 2 9 CN C D1 D2 D3 SP1 OM DU RY2 XA VH CN A SH B SH A CN B D I P VH RY1 VRS1 T1 P S J1 C1 OM DU ...

Page 34: ... 1 AH 1 13 RTHM A080WRE0 Thermal cut out 145 deg C Interchangeable 1 AP CABINET PARTS 2 1 GCABUA836WRPZ Outer case cabinet R 310FK 1 BD 2 1 GCABUA834WRPZ Outer case cabinet R 310FW 1 BD 2 2 GDAI A343WRWZ Bottom plate 1 AX 2 3 GLEGPA074WRE0 Foot 1 AC CONTROL PANEL PARTS 3 1 DPWBFC021WRKZ Power unit 1 BA 3 1A QCNCMA446DRE0 2 pin connector CN A 1 AC 3 1B FW VZA250DRE0 9pin wire harness CN C 1 AW 3 1C...

Page 35: ...1 AS 5 4 HPNL A742WRRZ Door screen R 310FW 1 AS 5 5 LSTPPA193WRFZ Latch head 1 AE 5 6 MSPRTA187WRE0 Latch spring 1 AC 5 7 XEPSD40P08000 Screw 4mm x 8mm 6 AA 5 8 PCUSUA461WRP0 Cushion 1 AB 5 9 PCUSUA553WRPZ Cushion 2 AC 5 10 PCUSUA554WRPZ Cushion 2 AB 5 11 GCOVHA417WRFZ Choke cover 1 AG MISCELLANEOUS 6 1 FROLPA079WRK0 Turntable support 1 AQ 6 2 NTNT A084WRE0 Turntable tray 1 AQ 6 3 FW VZB902WREZ Ma...

Page 36: ...6 7 8 7 6 7 8 6 7 2 1 4 13 4 17 4 14 4 2 1 12 7 1 7 5 1 7 4 21 1 8 7 6 4 9 4 11 1 6 1 1 7 1 2 3 7 6 7 6 7 6 1 9 4 6 1 11 7 1 7 6 4 16 4 18 7 3 7 2 4 8 7 4 4 4 4 15 4 22 7 6 7 6 1 4 4 7 7 7 4 20 7 10 7 6 4 10 4 21 4 19 4 12 6 2 6 1 4 1 7 6 1 3 1 2 1 1 4 3 4 5 2 2 1 13 7 3 7 6 7 1 1 10 1 5 6 6 7 9 4 22 ...

Page 37: ...A B C D E F G H A B C D E F G H CONTROL PANEL PARTS DOOR PARTS MISCELLANEOUS Actual wire harness may be different from illustration 6 3 6 5 3 3 1 3 4 3 2 3 1 3 6 3 3 3 5 3 6 5 11 5 1 5 3 5 4 5 7 5 7 5 7 5 6 5 7 5 7 5 2 5 5 5 10 5 10 5 9 5 9 5 8 ...

Page 38: ...BA458WRKZ PLASTIC BAG SSAKHA034WRE0 Not replaceable items PACKING CASE FPAK A415WRKZ R 310FW FPAK A416WRKZ R 310FK BOTTOM PAD ASSEMBLY FPADBA469WRKZ 6 2 TURNTABLE TRAY 6 4 INSTRUCTION BOOK PRINTING MATTER 6 1 TURNTABLE SUPPORT TRAY PACK SPADFA451WRE0 INTO THE OVEN CAVITY CABINET COVER SPAKHA011WRE0 only for R 310FK FOAM SHEET SPAKHA012WREZ only for R 310FK ...

Page 39: ...37 R 310FK R 310FW ...

Page 40: ... 2002 BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be reproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher ...

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