R230KW
6 – 1
R230KW
Service Manual
CHAPTER 6.
OPERATION
[1] DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions during oven operation.
1. OFF CONDITION
Closing the door activates door sensing switch and secondary inter-
lock switch. (In this condition, the monitor switch contacts are opened.)
When oven is plugged in, 120 volts A.C. is supplied to the control unit.
through the noise filter (Figure O-1).
1) The display will show flashing "88:88".
2) To set any program or set the clock, touch the STOP/CLEAR pad.
The display will clear, and " : " will appear.
2. COOKING CONDITION
Program desired cooking time by touching the NUMBER pads. And
program the power level by touching the POWER LEVEL pad.
When the START pad is touched, the following operations occur:
1) 1.The contacts of the relays are closed and components connected
to the relays are turned on as follows.
(For details, refer to Figure O-2)
2) 120 volts A.C. is supplied to the primary winding of the power trans-
former and is converted to about 3.35 volts A.C. output on the fila-
ment winding, and approximately 2000 volts A.C. on the high
voltage winding.
3) The filament winding voltage heats the magnetron filament and the
H.V. winding voltage is sent to a voltage doubler circuit.
4) The microwave energy produced by the magnetron is channelled
through the waveguide into the cavity feed-box, and then into the
cavity where the food is placed to be cooked.
5) Upon completion of the cooking time, the power transformer, oven
lamp, etc. are turned off, and the generation of microwave energy
is stopped. The oven will revert to the OFF condition.
6) When the door is opened during a cook cycle, monitor switch, door
sensing switch, secondary interlock switch and primary interlock
relay are activated with the following results. The circuits to the
oven lamp, turntable motor, the cooling fan motor, and the high volt-
age components are de-energized, and the digital read-out dis-
plays the time still remaining in the cook cycle when the door was
opened.
7) The monitor switch is electrically monitoring the operation of the
secondary interlock switch and primary interlock relay (RY2) and is
mechanically associated with the door so that it will function in the
following sequence.
a) When the door opens from the closed position, the secondary
interlock switch, door sensing switch and primary interlock relay
(RY2) open their contacts. Then the monitor switch contacts
close.
b) (2)When the door is closed from the open position, the monitor
switch contacts open first. Then the contacts of the secondary
interlock switch and door sensing switch close.
If the secondary interlock switch and primary interlock relay (RY2) fail
with the contacts closed when the door is opened, the closing of the
monitor switch contacts will form a short circuit through the monitor
fuse, primary interlock relay (RY2) and secondary interlock switch,
causing the monitor fuse to blow.
3. POWER LEVEL COOKING
When Variable Cooking Power is programmed, the 120 volts A.C. is
supplied to the power transformer intermittently through the contacts of
relay (RY-2) which is operated by the control unit within a 32 second
time base. Microwave power operation is as follows:
NOTE:
The ON/OFF time ratio does not correspond with the per-
centage of microwave power, because approx. 3 seconds
are needed for heating of the magnetron filament.
4. POWER OUTPUT REDUCTION
If the oven is set for more than 20 minutes at 80, 90 or 100% power
level, after the first 20 minutes the power level will automatically adjust
itself to 70% power to avoid overcooking.
RELAY CONNECTED
COMPONENTS
RY-1
oven lamp/turntable motor/fan motor
RY-2 power
transformer
VARI-MODE
ON TIME
OFF TIME
P-HI (100% power)
32 sec.
0 sec.
P-90 (approx. 90% power)
30 sec.
2 sec.
P-80 (approx. 80% power)
26 sec.
6 sec.
P-70 (approx. 70% power)
24 sec.
8 sec.
P-60 (approx. 60% power)
22 sec.
10 sec.
P-50 (approx. 50% power)
18 sec.
14 sec.
P-40 (approx. 40% power)
16 sec.
16 sec.
P-30 (approx. 30% power)
12 sec.
20 sec.
P-20 (approx. 20% power)
8 sec.
24 sec.
P-10 (approx. 10% power)
6 sec.
26 sec.
P-0 (0% power)
0 sec.
32 sec.