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R-21JC

WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts  may result in a severe, possibly
fatal, electrical shock.

(Example)

High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem-
bly,  High Voltage Harness etc..

Read the Service Manual carefully and follow all
instructions.

Before Servicing

1. Disconnect the power supply cord

,  and  then

remove outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.

WARNING: RISK OF ELECTRIC SHOCK.

DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.

The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the high-
voltage capacitor (that is the connecting lead of the high-
voltage rectifier) against the chassis with the use of an
insulated screwdriver.

Whenever troubleshooting is performed the power supply
must be disconnected. It may in, some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove

outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power

transformer.

5. Ensure that the leads remain isolated from other

components and oven chassis by using insulation tape.

6. After that procedure, reconnect the power supply cord.

When the testing is completed,
1. Disconnect the power supply cord, and then remove

outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power

transformer.

5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is

installed.

7. Run the oven and check all functions.

After repairing

1. Reconnect all leads removed from components during

testing.

2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is

installed.

4. Run the oven and check all functions.

Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and re-
examine the connections to the component being tested.

When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be  carried out.

Don't Touch !
Danger High Voltage

Summary of Contents for R-21JC

Page 1: ...r Magnetron High Volt age Rectifier Assembly High Voltage Harness etc SHARP CORPORATION This document has been published to be used for after sales service only The contents are subject to change without notice SUPPLEMENTAL SERVICE MANUAL This is a supplemental Service Manual for Model R 21JC This model is quite similar to base model R 21HC Use this supplemental manual together with the Base Model...

Page 2: ...nd transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwave...

Page 3: ...citor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnect...

Page 4: ...ate the oven until the following points are ensured A The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certaininitialpartsareintentionallynotgroundedandpresentariskof...

Page 5: ... Oven Cavity Light Yes Safety Standard UL Listed FCC Authorized DHHS Rules CFR Title 21 Chapter 1 Subchapter J NSF Certified SPECIFICATION SCHEMATIC NOTE CONDITION OF OVEN 1 LIGHT UP DIAL OFF 2 DOOR CLOSED Figure O 1 Oven Schematic OFF Condition OL FM AM OVEN LAMP FAN MOTOR ANTENNA MOTOR AC120V 60 Hz MONITOR FUSE 20A POWER TRANSFORMER CAPACITOR 0 94 µF 2400V DOOR SENSING SWITCH SECONDARY INTERLOCK...

Page 6: ...7DRE0 Capacitor 0 1 uF 50V 1 AA C7 VCKYD11CY103N Capacitor 0 01 uF 16V 1 AA C20 VCEAB31HW104M Capacitor 0 1 uF 50V 1 AM C21 VCEAB31VW106M Capacitor 10 uF 35V 1 AA C30 VCKYD11CY103N Capacitor 0 01 uF 16V 1 AA C60 61 VCKYD11CY103N Capacitor 0 01 uF 16V 2 AA CF1 RCRS A012DRE0 Ceramic resonator CST4 00MGW 1 AD D1 4 VHD1N4005E61B Diode 1N4005E 4 AE D20 22 VHD1SS270A 1 Diode 1SS270A 3 AA D30 VHD1SS270A ...

Page 7: ...r 1 AQ 4 12 NFANJA029WRE0 Fan blade 1 AK 4 13 PDUC A697WRF0 Fan duct 1 AM 4 14 FPLT A007WRY0 Stirrer antenna assembly 1 BB 4 15 PCUSGA504WRP0 Insertion cushion 2 AB 4 16 PSKR A348WRW0 Insertion plate A 1 AN 4 17 GCOVHA404WRE0 VCP cap 2 AG 4 18 LANGFA187WRP0 Chassis support 1 AL 4 19 NSFTPA033WRF0 Antenna motor shaft 1 AK 4 20 PCLICA032WRE0 Hand clip 4 5 AD 4 21 PCLICA033WRE0 Hand clip 5 4 AD 4 22 ...

Page 8: ...w 4mm x 25mm 2 AB 5 20 PCUSUA508WRP0 Cushion 1 AC MISCELLANEOUS 6 1 TINSEA802WRR0 Instruction book 1 AF 6 2 FW VZB684WRE0 Main wire harness 1 BB 6 3 TCAUAA166WRR0 DHHS caution label 1 AB 6 4 TCAUAA241WRR0 Monitor caution 1 AE 6 5 TCAUAA243WRR0 Earth caution 1 AC 6 6 TCAUAA245WRR0 Cover caution 1 AC 6 7 TMAPCA759WRR0 Schematic diagram 1 AE 6 8 LHLDWA013WRE0 Purse lock LL 1 AC 6 9 TCAUAA249WRR0 Caut...

Page 9: ... 1 5 7 5 4 35 7 11 7 11 2 5 4 7 1 1 4 6 4 6 7 7 4 30 4 24 4 24 2 4 4 10 6 7 2 1 4 14 4 20 7 1 4 8 2 3 7 8 7 11 4 11 1 14 1 2 4 29 4 20 4 22 4 34 7 3 4 25 7 3 7 1 1 4 6 3 6 6 1 12 1 4 4 24 4 36 7 7 7 9 7 8 7 2 1 7 7 1 1 6 2 4 4 17 4 38 2 2 4 13 4 12 4 31 7 11 7 10 4 26 4 26 4 2 4 23 4 21 4 21 4 21 4 1 7 6 7 13 7 13 7 13 4 9 4 32 4 18 4 16 1 10 1 9 4 28 6 5 x2 4 39 6 9 4 27 4 20 4 40 4 37 ...

Page 10: ...OOR PARTS 3 2 2 3 3 3 2 1 3 2 3 3 2 3 1 3 5 3 5 3 4 Actual wire harness may be different from illustration 5 5 5 10 5 6 5 17 5 4 2 5 16 5 16 5 16 6 2 5 15 5 7 5 8 5 8 5 9 5 13 5 19 5 19 5 11 4 41 5 3 5 16 5 4 1 5 1 5 4 3 5 12 5 12 5 14 5 20 5 4 5 18 5 2 5 16 5 16 x4 x2 6 8 MISCELLANEOUS ...

Page 11: ...RUCTION BOOK TOP PAD ASSEMBLY FPADBA385WRK0 BOTTOM PAD ASSEMBLY FPADBA386WRK0 WRAP COVER SSAKHA034WRE0 DOOR PROTECTION SHEET SPADPA204WRE0 PACKING CASE SPAKCD238WRE0 Not Replaceable Items TRAY HOLDER SPADFA435WRE0 Into the Oven Cavity 6 1 ...

Page 12: ... SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be repro duced stored in retrieval systems or trans mitted in any form or by any means elec tronic mechanical photocopying record ing or otherwise without prior written per mission of the publisher ...

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