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R-202EK

MICROWAVE MEASUREMENT PROCEDURE

A. Requirements:

1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven

should not exceed 1mW/cm

2

 at any point 5cm or more from the external surface of the oven, measured prior to acquisition

by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm

2

 at any point 5cm or more from the external

surface of the oven.

2) Safety interlock switches:

Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of the requirement
as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of 5 mW/cm

2

 at

any point 5cm or more from the external surface of the oven.

B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.

Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard
for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.

2) Place the oven tray in the oven cavity.
3) Place the load of 275

±

15 ml (9.8 oz) of tap water initially at 20

±

5˚C (68˚F) in the center of the oven cavity.

The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and
made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.

4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,

replace it with 275 ml of cool water.

C. Leakage test:

Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the

meter.

3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal

has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.

4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm

2

,

and that the secondary interlock switch does turn the oven OFF before any door movement.

NOTE:  After servicing, record data on service invoice and microwave leakage report.

Summary of Contents for R-202EK

Page 1: ...specified should be used WARNING TO SERVICE PERSONNEL Microwave ovens con tain circuitry capable of producing very high voltage and current contact with following parts may result in a severe possibly fatal electrical shock High Voltage Capacitor High Voltage Power Transformer Magnetron High Voltage Rectifier Assembly High Voltage Harness etc SHARP CORPORATION This document has been published to b...

Page 2: ...ransmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwave Mea...

Page 3: ...acitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnec...

Page 4: ...e oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power Cooking Mo...

Page 5: ...il the following points are ensured A The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present a risk of elec...

Page 6: ... Power for Variable Cooking Repetition Rate P HI Full power throughout the cooking time P 90 approx 90 of FULL Power P 80 approx 80 of FULL Power P 70 approx 70 of FULL Power P 60 approx 60 of FULL Power P 50 approx 50 of FULL Power P 40 approx 40 of FULL Power P 30 approx 30 of FULL Power P 20 approx 20 of FULL Power P 10 approx 10 of FULL Power P 0 No power throughout the cooking time EXPRESS DE...

Page 7: ...bled when the door is opened and closed or the STOP CLEAR pad is pressed SCHEMATIC NOTE CONDITION OF OVEN 1 DOOR CLOSED 2 CLOCK APPEARS ON DISPLAY See NOTE See NOTE See NOTE POWER TRANSFORMER RECTIFIER MAGNETRON CAPACITOR 0 82µF AC2100V C T FUSE 120V AC 60 Hz OVEN LAMP TURN TABLE MOTOR FAN MOTOR MONITOR SWITCH SECONDARY INTERLOCK SWITCH TTM OL FM GRN A3 COM DOOR SENSING SWITCH B2 B1 RY 1 RY 2 CONT...

Page 8: ...SUPPLY CORD 120V 60Hz GRD H N NOTE The grounding conductor of the power supply cord has been grounded by power supply cord fixing screw The screw must allways be kept tight NOTE The neutral WHT wire must be connected to the terminal with N mark on the power supply cord RED WHT DOOR SENSING SWITCH GRY RED POWER TRANSFORMER BLK WHT GRY CONTROL PANEL GRY ORG ORG WHT RED C T FUSE BLK SP1 RY1 PRIMARY I...

Page 9: ...2 1 GCABUA828WRPZ Outer case cabinet 1 BD 2 2 GLEGPA074WRE0 Foot 2 AC CONTROL PANEL PARTS 3 1 FPNLCB602WRKZ Control panel frame with key unit 1 BA 3 1 1 FUNTKB098WREZ Key unit 1 AW 3 2 JBTN B164WRFZ Open button 1 AK 3 3 MSPRCA050WRE0 Open button spring 1 AB 3 4 DPWBFC188WRUZ Control unit 1 BH 3 5 QCNC A014WRZZ Rubber connector 1 AE 3 6 RLCDSA097DRZZ Liquid crystal display 1 AM 3 7 XEPSD30P08XS0 Sc...

Page 10: ...ms TRAY PAD ASSY CPADBA287WRKZ PACKING CASE MICROWAVE OVEN TOP PAD ASSEMBLY FPADBA454WRKZ POLYETHYLENG BAG SSAKHA014WRE0 SPAKCD671WREZ BOTTOM PAD ASSEMBLY FPADBA455WRKZ DOOR PROTECT SHEET SPADPA580WRE0 FOAM SHEET SPAKHA014WREZ SCREWS NUTS AND WASHERS 7 1 XHPSD40P08K00 screw 4 mm x 8 mm 2 AC 7 2 XHTSD40P08RV0 Screw 4mm x 8mm 4 AA 7 3 LX CZA070WRE0 Special screw Torx tamper proof screw 2 AC 7 4 LX C...

Page 11: ...G H OVEN AND CABINET PARTS 7 10 2 1 7 10 7 10 7 3 7 3 1 8 6 4 6 3 7 8 1 3 4 11 4 3 7 6 7 5 2 2 4 7 4 10 4 2 7 11 6 1 6 2 7 2 7 10 7 10 7 9 7 9 1 6 1 11 7 1 4 5 1 2 7 10 4 13 7 2 7 10 7 1 1 5 1 1 1 2 1 1 1 9 1 4 4 1 7 2 2 2 4 6 1 7 1 10 4 9 4 12 4 8 4 4 7 7 7 4 4 9 ...

Page 12: ...ctronic mechanical photocopying recording orotherwise withoutprior written permission of the publisher 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H MISCELLANEOUS CONTROL PANEL PARTS DOOR PARTS 5 2 6 6 5 5 5 3 5 4 5 6 5 7 5 1 Actual wire harness may be different than illustration 3 2 3 1 1 3 1 3 6 3 7 3 4 3 5 3 3 Before attaching Control unit to Control panel foil side of Control unit mu...

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